The present invention concerns an apparatus for preparing flavored beverages. In particular, flavored beverages obtained by extraction, using a fluid extraction liquid, from any type of toasted or dried grain, toasted or dried spices, or from toasted or dried fruit.
Flavored beverages obtained from grains, spices or toasted or dried fruit have long been known, among which the best known is coffee.
Almost nine hundred aromatic and nutritional substances have been identified in the coffee bean, among which the most important are water, proteins and amino acids, lipids, carbohydrates and minerals. Among the minerals, potassium, calcium and magnesium are present in higher concentrations.
Different methods are known for preparing coffee, all of which comprise two distinct steps.
The known methods provide a first step of dry grinding the roasted coffee beans by fraction or impact, intended to increase the exchange surface between the coffee and the extraction liquid (usually water) in order to improve the extraction of the soluble substances contained in the beans.
The size of the particles obtained from dry grinding has an impact on the preparation of the beverage. Finer particles contribute to more effective extraction, while coarser particles ensure a good outflow of the extraction liquid.
After the dry grinding step, a second step of extracting the beverage from the ground product produced in the first step is carried out. As of today, three different types of processes are known for extracting coffee with water: percolation or dripping extraction, pressure extraction and extraction by infusion.
Among these three types of processes, pressure extraction provides the coffee that is most appreciated by consumers, due to its organoleptic properties, in particular when the coffee has been obtained by means of an espresso-type machine. Espresso is very widespread and appreciated, since it allows to obtain a very strong, concentrated and full-bodied beverage, with a more complex structure and with a layer of cream that covers the liquid. Espresso is the only type of coffee in which this layer of cream is present.
Espresso machines are provided with a pump that feeds hot water under pressure through the ground coffee, disposed in a drum in correspondence with a head for delivering the beverage. The increased water pressure allows to obtain a good flow of water even through a dose of finely ground coffee, while still maintaining the advantages of using a fine coffee powder in terms of efficiency of the extraction of aromas and other substances contained in the coffee, as well as the formation of the layer of cream.
Today there are various types of espresso machines, for home or professional use, which work with coffee beans (which are ground right in the machine itself), ground coffee, coffee capsules or coffee pods. All espresso machines have in common that they feed water under pressure into dry ground coffee, in line with what has been said about known beverage extraction processes.
One disadvantage of known machines for preparing coffee lies in the dry grinding of the coffee, which entails the loss of various volatile aromatic substances initially contained in the coffee beans, the oxidative acceleration of the oils and an irregularity in the granulometry of the powder obtained. The losses of volatile aromatic substances are due to the heat that develops in the grinding devices, in particular in electric grinders, and which can induce Maillard reactions that worsen the organoleptic qualities of the coffee-based beverage.
Another disadvantage of these coffee machines lies in the low inefficiency of extracting the coffee from the powder. It is estimated that known machines allow to extract about 30% of the substances originally contained in the beans.
For example, it has been possible to verify that, among the various substances contained in coffee beans, potassium is extracted but the other minerals remain in the coffee grounds, a large part of the lipids or fats is retained in the filter, proteins and amino acids are lost during roasting, as are soluble carbohydrates, while insoluble carbohydrates undergo a transformation.
Another disadvantage of known methods is precisely the coffee grounds which, as well as keeping many substances trapped, represent a considerable quantity of waste.
Another disadvantage of known machines is that the layer of cream obtained is small, usually about 10% of the beverage obtained. As well as not meeting the expectations of consumers, who like this cream, the small quantity vanishes in a very short time.
The Italian patent application 102020000011815 describes a method to prepare flavored beverages which allows to solve the problems identified above, in particular by providing a step of emulsifying the extraction liquid after it has been put in contact with a food substrate, but a machine that allows to carry out the method is not yet available.
Document WO-A-2007/045949 describes an apparatus for preparing flavored beverages of the coffee type, which works only with soluble coffee, optionally also with powdered milk. The apparatus comprises a mixing chamber in which soluble coffee and powdered milk, if provided, are dissolved in water. This document teaches that it is advantageous, in terms of organoleptic properties, to carry out the dissolving without stirring, and also states to have the advantage that it does not obtain foam. It can be observed that the mixing chamber is provided inside it with a rotor to operate a delicate mixing of the beverage, being provided to rotate at a speed lower than 500 rpm. This document is the opposite of the purposes of the present invention.
Document U.S. Pat. No. 2,355,094 describes an apparatus for preparing coffee comprising a first chamber equipped with a rotor and a mixing chamber below the first chamber in which the powdered coffee is disposed. The assembly formed by the first chamber and the mixing chamber is inserted inside an external container, into which water is introduced, as an extraction liquid, to be heated. After being heated, the water arrives at through holes provided in the lateral wall of the first chamber and then reaches the rotor. The rotor is made to rotate in order to push the water downward into the mixing chamber, where the water is forced through the coffee, in order to extract its organoleptic compounds. After this, the beverage extracted from the coffee is then pushed through the bottom wall of the mixing chamber in order to be separated from the powdered coffee. This apparatus does not provide a step of emulsifying the coffee, since the liquid that reaches the rotor is only water. Furthermore, the rotor, which is never in contact with the coffee, is provided only to push and force the water through the powdered coffee. One purpose of the known apparatus is to make a coffee beverage that does not include the oils extracted from the coffee. In the absence of oils, it is practically impossible to obtain any emulsion of the coffee.
WO-A1-2020/181212 describes a rotor-stator system to be included in apparatuses for preparing coffee beverages, in which the lateral wall of the stator is provided with through holes with sizes in the order of one centimeter. These through holes are not suitable to cause an emulsion of a coffee beverage.
US-A1-2010/203209 describes an apparatus for preparing a coffee beverage of the French press type, equipped with a rotor mixer located in an extraction chamber. The mixer is provided to rotate at low speed in order to keep the coffee particles suspended in the extraction liquid, so as to guarantee the uniformity of the coffee extraction conditions. This document does not mention any emulsion of the coffee. Furthermore, this known apparatus is configured to prepare large volumes of coffee beverage, so as to progressively deliver the beverage prepared. Preparing large volumes of coffee beverage is incompatible with obtaining a more voluminous and lasting foam.
There is therefore a need to perfect an apparatus for preparing flavored beverages which can overcome at least one of the disadvantages of the state of the art.
In particular, one purpose of the present invention is to provide an apparatus for preparing flavored beverages which is more effective in terms of extracting the substances contained in the foods from which the beverages are obtained.
Another purpose is to provide an apparatus for preparing flavored beverages which prepares flavored beverages with improved organoleptic properties compared to known flavored beverages, in particular in terms of structure and complexity of the aromas.
Another purpose of the present invention is to provide an apparatus for preparing flavored beverages which prepares flavored beverages more concentrated in aromatic and nutritional substances originally contained in the starting food material.
Another purpose is to provide an apparatus for preparing flavored beverages which allows to obtain a thicker and more durable layer of foam.
The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
The present invention is set forth and characterized in the independent claims. The dependent claims describe other characteristics of the present invention or variants to the main inventive idea.
In accordance with the above purposes, in the following we describe an apparatus for preparing flavored beverages which overcomes the limits of the state of the art and eliminates the defects present therein.
The inventive idea provides an apparatus comprising an emulsifier device in order to emulsify the newly produced flavored beverage.
In accordance with some embodiments, there is provided an apparatus for preparing beverages, in particular flavored beverages starting from a food substrate. The food substrate is solid and in an incoherent form, for example in grains, granules, beans, and contains aromatic and nutritional substances to be extracted by means of an extraction liquid.
For this purpose, the apparatus comprises one or more first tanks, each one for containing an extraction liquid, a corresponding extraction unit and at least one delivery element.
Conveniently, the extraction unit is fluidically connected to the one or more first tanks so that the at least one extraction liquid can be fed to the extraction unit. The latter is also fluidically connected to the delivery element, in order to deliver the beverage after the extraction of the aromatic and nutritional substances from the food substrate by means of the extraction liquid. The extraction unit also comprises a motor member for it to be driven.
Advantageously, the apparatus also comprises at least a first feed member configured to feed the at least one extraction liquid from its tank to the extraction unit. The feed member can be of the pump or solenoid valve type, or suchlike. The apparatus also comprises a control unit connected both to the feed member and also to the extraction unit so as to selectively control and command them.
Preferably, the apparatus also comprises one or more second tanks, each one for containing a food substrate, fluidically connected to the extraction unit so that the food substrate can be fed toward it. More preferably, one or more second feed members are also provided, configured to feed a food substrate from their second tank toward the extraction unit. The second feed members are electrically connected to the control unit, so as to be selectively controlled and commanded by it.
The apparatus comprises an emulsifier device configured to emulsify the extraction liquid after it has performed the extraction of the aromatic and nutritional substances from the food substrate. The emulsion of the flavored beverage, by means of the turbulence created in the liquid, is made possible thanks to the presence among other substances of the oils contained in the food substrate, and also thanks to the presence of air inside the emulsifier device. In the case of coffee-type beverages, the emulsion also allows to create a more consistent and durable cream compared to the creams obtained so far.
The emulsifier device can be provided in the extraction unit, or downstream of the extraction unit. If the emulsifier device is provided downstream of the extraction unit, it can be placed upstream or downstream of the delivery element. In the latter case, the emulsifier device can be modular, that is, a component that can be easily mounted onto an existing apparatus, such as a plug-in. In particular, the modular emulsifier device is advantageously configured to be mounted at exit from the delivery element of the existing apparatus.
In accordance with some embodiments, the emulsifier device comprises a stator and a rotor located at least partly inside the stator. The rotor is rotatable around an axis of rotation thereof.
Advantageously, the stator comprises an entry aperture to allow the flavored beverage to be recirculated inside it.
Preferably, the stator has a perforated lateral wall, that is, in which a plurality of through holes of a preestablished size are made. In this way, during the operation of the emulsifier device, the rotation of the rotor pushes the substrate against the lateral wall of the rotor, causing the substrate to break up. The size of the through holes determines the size of the food substrate fragments. In order to perform an emulsion, the through holes have to have a small diameter, in particular with sub-centimeter sizes, preferably sub-millimeter sizes (that is, smaller than 1 mm), for example micrometric sizes (that is, from 1 μm to 500 μm). The forced passage of a flavored beverage through holes of this size participates in its emulsion.
More preferably, the rotor is provided with one or more blades in order to carry out a cut on any fragments of the food substrate that may remain in the flavored beverage after the extraction of the aromatic and nutritional substances from the food substrate, and thus further reduce the sizes of the fragments. Doing so optimizes the extraction of the aromatic and nutritional substances from the substrate.
According to some embodiments, the rotor is provided with interference elements that develop longitudinally and that are configured to increase the turbulences in the flavored beverage and promote the emulsion as well as the pressure thereof against the lateral wall of the stator. Such interference elements can be configured as fins. It can be provided that such interference elements have at least one sharp edge, so as to function as blades.
Advantageously, the emulsifier device comprises a receptacle, in which the rotor and the stator are located. The receptacle is provided with a bottom wall, in turn equipped with a through hole, preferably in a central position. The receptacle also comprises an exit duct, fluidically connected to the through hole and configured to allow the flavored beverage to exit after it has been emulsified.
According to some variants, the emulsifier device comprises a solenoid valve connected to the exit duct and configured to interrupt the exit of the flavored beverage.
According to other variants, the emulsifier device comprises, in correspondence with the bottom wall and inside the receptacle, an air suction element configured to draw air through the exit duct. The emulsifier device according to these variants can function in two ways: the emulsified flavored beverage can exit by gravity when the rotor is stopped, or the emulsified flavored beverage exits continuously.
In accordance with some variants, the apparatus for preparing beverages also comprises a heating device and/or a cooling device, which are configured to heat or cool the extraction liquid. For this purpose, the heating device and the cooling device are connected to the one or more first tanks, to the extraction unit, or to one or more of the pipes that connect the one or more first tanks to the extraction unit.
Alternatively or in addition, a carbonating device can be provided, configured to make a carbonated beverage. The carbonating device, if provided, is advantageously connected to the extraction unit.
According to one aspect, there is also provided a method to prepare a beverage, in particular a flavored beverage obtained by extracting aromatic and nutritional substances from a food substrate by means of an extraction liquid. Such food substrate is solid and in an incoherent form, for example in grains, granules, beans.
The method provides to carry out the preparation by means of an apparatus for preparing beverages comprising at least one emulsifier device.
Preferably, the apparatus is of the type described above, that is, it comprises one or more first tanks, each one for containing an extraction liquid, the tanks being fluidically connected to the extraction unit so that at least one extraction liquid can be fed to the extraction unit, at least one feed member configured to feed the at least one extraction liquid from the respective first tank to the extraction unit, and a control unit connected both to the feed member and also to the extraction unit so as to selectively control and command them.
In accordance with some embodiments, the apparatus also comprises one or more second tanks, each one for containing a food substrate, fluidically connected to the extraction unit, and one or more second feed members for feeding the substrate from the corresponding second tank toward the extraction unit, electrically connected to the control unit.
The method provides the steps of feeding at least one predefined dose of flavored beverage to the emulsifier device, and driving the emulsifier device in order to emulsify the beverage.
According to one aspect, there is also provided a modular emulsifier device, or plug-in, to be added to an already existing apparatus at exit from the delivery element of the apparatus. Such modular emulsifier device preferably comprises a receptacle, more preferably hermetically closed, a stator inside the receptacle, a rotor inside the receptacle and located at least partly inside the stator, the rotor being rotatable around an axis of rotation thereof. The modular emulsifier device also comprises, advantageously, a motor connected to the rotor in such a way as to drive it in rotation around its own axis of rotation. In the receptacle there is provided an entry aperture for a flavored beverage, which can be connected to the exit of a delivery element of an apparatus for preparing flavored beverages.
These and other aspects, characteristics and advantages of the present invention will become apparent from the following description of some embodiments, given as a non-restrictive example with reference to the attached drawings wherein:
To facilitate comprehension, the same reference numbers have been used, where possible, to identify identical common elements in the drawings. It is understood that elements and characteristics of one embodiment can be conveniently combined or incorporated into other embodiments without further clarifications.
We will now refer in detail to the possible embodiments of the invention, of which one or more examples are shown in the attached drawings, by way of a non-limiting illustration. The phraseology and terminology used here is also for the purposes of providing non-limiting examples.
The at least one substrate is in an incoherent solid form, and in particular it can be of the following types: roasted or dried grains (for example: coffee, barley, corn, rice, wheat, sorghum, millet, oats, triticale, rye, fonio, quinoa, cocoa, cola), roasted or dried spices (for example: tea, anise, cinnamon, cardamom, cloves, ginseng, ginger, yerba mate, guarana, chamomile, thyme, lemon balm, juniper, marjoram, saffron, turmeric, licorice, rosemary, eucalyptus, mint, coriander, cumin, nutmeg, paprika, pepper, chili pepper, fennel seeds, poppy seeds, mustard, sesame, tamarind, vanilla, myrtle, oregano, sage, parsley, leek, garlic, lavender, isop, tarragon, calendula, caper), or toasted or dried fruit (for example: apricot, pineapple, cherry, kiwi, fig, apple, mango, coconut, melon, blueberry, papaya, peach, pear, plum, banana, raisin, citrus, walnut, hazelnut, cashew, almond, peanut, date, pine nut, pistachio).
The extraction liquid is an edible liquid that can be used for preparing aromatic beverages. Typically, the extraction liquid 30 is water; however, other types of ingestible liquids can also be provided, for example milk of animal origin or of vegetable origin, other water-based beverages or a mixture of one or more of these.
The apparatus 10 comprises an extraction unit 11 fluidically connected to a first tank 12 for the extraction liquid and to a second tank 13 for the food substrate 30 by means of corresponding pipes 14, 15 (
The feed members 16, 17 are advantageously pumps; however, they can also be of another type, such as for example solenoid valves. In any case, the pumps 16, 17 are configured to feed predefined doses of extraction liquid and food substrate 30, respectively.
It should be noted that no grinding device is provided between the second tank 13 and the extraction unit 11. The food substrate 30 reaches the extraction unit 11 without undergoing any transformation or processing, other than possibly being heated or cooled. All the processing of the food substrate 30, as well as the extraction of its aromatic and nutritional substances, which determine the preparation of the beverage itself, occur in the extraction unit 11.
The latter is also fluidically connected to a delivery element 18 configured to deliver the beverage, just prepared, outside the apparatus, typically into a suitable container such as a cup, glass or suchlike, which allows a user to consume the beverage (
The apparatus 10 also comprises a control unit 19 electrically connected to the pumps 16, 17 as well as to the extraction unit 11, in order to be able to selectively command them, based on the requirements. The control unit 19 is also connected to the tanks 12, 13 in order to control the quantity of liquid or substrate 30 inside them.
Conventionally, the apparatus 10 is also provided with a control interface connected to the control unit 19 in order to allow a user to drive the preparation and delivery of a beverage. The control interface is of a well-known type and, for simplicity, it is not shown or described.
The extraction unit 11 comprises an emulsifier device 40 (
In alternative embodiments, described below, the emulsifier device 40 is provided outside the extraction unit 11, in particular downstream thereof (
The emulsifier device 40 comprises a rotor 50 rotatable around an axis of rotation A thereof and inserted in a stator 60 located inside the receptacle 42 (
The rotor 50 is configured as a plunger and comprises interference elements 51 which develop longitudinally from the free end of the plunger 50 in order to better interfere with the extraction liquid, so as to make the emulsion and extraction step more effective (
Favorably, a lateral edge 52 of each of the fins 51 is sharp, so that the fins 51 function as blades and cut any fragments of the substrate 30 remaining in the flavored beverage 20 during the rotation of the plunger 50.
The stator 60 is instead configured as a basket with a circular cross-section, comprising a lateral wall 61 and a bottom 62. The basket 60 is provided with a passage aperture 63 to allow the passage of the extraction liquid and above all of the food substrate 30 (
Furthermore, the lateral wall 61 is perforated with a plurality of through holes 64 of predefined lateral size, in particular smaller than 1 cm, for example of the order of a few micrometers. One example of the lateral sizes of the holes is between 50 and 150 mesh, which corresponds to approximately 100-300 μm. In this way, the emulsion of the flavored beverage 20 is further promoted by forcing it through the small-sized holes.
In the variant of
In the variant of
The variant of
It should be noted that these three variants can be provided on an emulsifier device 40 regardless of whether it is already integrated in an apparatus 10 or whether it is a modular device to be mounted on an already existing apparatus 10.
The operation of the apparatus 10 provides that a user starts, by means of the control interface, the preparation and delivery of a flavored beverage 20. The command is transmitted to the control unit 19 that drives the pumps 16, 17 in order to feed a predefined dose of extraction liquid and a predefined dose of substrate 30 into the receptacle 42 of the extraction unit 11. It should be noted that the dose of extraction liquid, the sizes of the receptacle 42 and the position of the basket 60 of the emulsifier device 40 are such that when the dose of extraction liquid has been delivered, the basket 60 and the free end of the plunger 50 located therein are totally immersed in the liquid.
Subsequently, the control unit 19 commands the extraction of the aromatic and nutritional substances from the food substrate 30 in order to produce the flavored beverage 20. The control unit 19 then provides to command the motor 41 in order to drive the rotation of the plunger 50 around its own axis of rotation A.
The rotation is at high speed, for example from 1000 to 10000 rpm. The rotation of the plunger 50, in particular due to the fins 51, causes the formation of a vortex which exerts a strong suction which attracts the flavored beverage 20 from the bottom of the receptacle 42 toward the basket 60 above, and makes the flavored beverage 20 pass through the entry aperture 63 (
Once the flavored beverage 20 is inside the basket 60, it is pushed against the lateral wall 61 due to the centrifugal force produced by the rotating plunger 50 (
After the cutting, the rotation of the plunger 50 causes the forced expulsion of the flavored beverage 20 and of the potential fragments of food substrate 30 through the through holes 64 toward the outside of the basket 60 (
After a predetermined period of time, the control unit 19 stops the motor 41 and commands the delivery of the flavored beverage 20 through the delivery element 18, which is directly connected to the extraction unit 11, in particular to the receptacle 42.
In the event that the emulsifier device 40 is downstream of the extraction unit 11, the control unit 19 commands the delivery of the flavored beverage 20 by means of the delivery element in such a way that the flavored beverage 20 reaches the emulsifier device 40, and subsequently it provides to command the emulsion step, through the motor 41.
It can therefore be deduced that the emulsion step yields a further fragmentation of any fragments of food substrate 30 remaining in the flavored beverage 20. This further fragmentation allows to optimize the extraction of the aromatic and nutritional substances of the food substrate 30, further optimized by the recirculation of the fragments under the effect of the high-speed rotation of the rotor 50.
It is also to be emphasized that the further crushing of the food substrate 30 occurs precisely inside the flavored beverage 20, which allows to prevent the loss of volatile substances which, as soon as they are released from the substrate 30, are immediately solubilized in the extraction liquid and end up in the flavored beverage 20.
Furthermore, the step of emulsion of the flavored beverage 20 allows to incorporate within it the air present inside the emulsifier device 40, thus producing a foam or cream that is more consistent, more durable and in greater quantity than what is obtained with known apparatuses. This occurs in particular when the food substrate 30 is of the coffee type, and/or when the extraction liquid is dairy or also water.
The extraction unit 11 of the invention can be easily installed in any type whatsoever of apparatus 10 for preparing flavored beverages 20. For example, the variant shown in
In the example shown, the extraction unit 11 also comprises three emulsifier devices 40a-40c. For example, each emulsifier device 40a-40c can be connected to a respective first tank 12a-c so as to receive a single extraction liquid and thus prevent contaminations between them.
The variant schematically shown in
In another variant, schematically shown in
According to alternative embodiments, the emulsifier device 40 is provided as a module 100 to be mounted on already existing machines for preparing beverages, more precisely on the delivery unit 18, as shown in
It is clear that modifications and/or additions of parts or steps may be made to the apparatus and to the method as described heretofore, without departing from the field and scope of the present invention as defined by the claims.
In the following claims, the sole purpose of the references in brackets is to facilitate reading: they must not be considered as restrictive factors with regard to the field of protection claimed in the specific claims.
Number | Date | Country | Kind |
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102021000010619 | Apr 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IT2022/050111 | 4/27/2022 | WO |