Information
-
Patent Grant
-
6481712
-
Patent Number
6,481,712
-
Date Filed
Thursday, May 31, 200123 years ago
-
Date Issued
Tuesday, November 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Cummings; Michael J.
- Chaclas; Angelo N.
-
CPC
-
US Classifications
Field of Search
US
- 271 303
- 271 305
- 271 177
- 271 215
- 271 214
- 271 903
-
International Classifications
-
Abstract
The present invention concerns a mailpiece sorting and stacking apparatus. The sorting and stacking apparatus has a series of stacking bins. Each stacking bin is designed to include a set of kicker fingers that engage the trailing ends of the mailpieces traveling towards a stop registration wall in each stacking bin. The stop registration wall in combination with the spring force exerted by the kicker fingers against the trailing ends of the mailpiece cause the end of each mailpiece to engage the outside surface of a pressure mailpiece conveying roller. The pressure mailpiece conveying roller is part of the conveying roller assembly leading to the stacking bin. The periphery of the pressure mailpiece conveying roller along with the deflection force against the trailing end of each mailpiece caused by the kicker fingers causes each mailpiece to stack against a pressure paddle inside the stacking bin.
Description
FIELD OF THE INVENTION
The present invention relates generally to sorting equipment for flat articles. More particularly it relates to the apparatus for sorting mailpieces and envelopes into a sorting bin or stacking module that is located at the output side of an inserting machine. The invention is directed to providing a mechanism that insures the letter mail or mailpieces are properly aligned against the sorter bin pressure plate.
BACKGROUND OF THE INVENTION
Throughout the history of mail delivery, there has been a gradual evolution whereby the post office and posts encourage mailers to prepare their mail for efficient operation. This means there should be less effort required on the part of the posts or the post offices for processing such mail. An incentive for doing this meant that mailers have to provide faster mail delivery through the use of postal discounts that are available to the mailers. The level of discount typically is based on the number of criteria met by the mailer. For example, in order to maximize such postage discounts, the post office requires that high volume mailers presort the mailpieces, apply a Zip+4 bar code to each mailpiece, and package their mail into postal trays.
Previously, large volume mailers have performed the sorting process on sorting equipment that is set up to process and sort the mail. However the traying process within that equipment is still performed manually. Smaller volume mailers may perform both the sorting and traying processes manually. Clearly such manual traying is not efficient for large volume mailers. As described in commonly assigned U.S. Pat. No. 5,429,249 to Belec et al., this drawback was overcome by the direct interface of a multi-bin-sorting device with an inserter system. This inserter system performs automated sorting of mailpieces in accordance with predetermined postal discount requirements. Essentially, the system consists of an inserter for assembling the mailpieces and a sorter coupled to the inserter for automatically sorting and traying the mailpieces. The sorter includes a sorter controller and a plurality of on-edge sorting bins. The system also includes means for communicating mailpiece data and configuration data to the sorter controller. The sorter controller controls the sorting of mailpieces received from the inserter into sort groups according to postal discount requirements.
Occasionally, there are envelope jamming issues in sortation devices and one way to solve this is described in U.S. Pat. No. 4,718,660 to Daboub. In order to help overcome these jamming issues, an anti-jamming mechanism may be employed, such as an anti-jamming kicker. The kicker gate, when actuated, aligns with the actuated gate of a tray to allow smooth entry of a mailpiece from a transport of the inserter system into a tray of the sorting device. Upon de-actuation, the kicker gate returns to its original position thereby “kicking” the tail of the mailpiece inwardly into the tray and away from the entry area of the tray. Such a kicker-gate mechanism is described in the aforementioned Daboub patent. But, even though such kicker gate devices have been utilized in the prior art, those kinds of devices have some deficiencies. For example, an occasional drawback is seen wherein the kicking gate device will damaged a mailpiece through its “kicking” action against a mailpiece. Additionally, this anti-jamming mechanism is complex and expensive to implement because it requires an exact timing scheme for actuation of the kicker gate.
Therefore the present invention was conceived in order to provide a sorting device that can be implemented at the output end on an inserting system without suffering from any of the aforementioned drawbacks. The present invention includes a simplified mechanism for preventing jamming of mailpieces that are conveyed into individual sorting bins of the sorting device. The present invention is deemed to be pertinent to the problem of stacking mailpieces of all thickness' that are normally processed in an inserting machine. The device described herein provides a way to insure that thin and thick mailpieces are satisfactorily transferred into the stacking bin without jamming or otherwise damaging them.
SUMMARY
The present invention relates to a sorting apparatus for sorting mailpieces into at least one stacking compartments. The sorter has a transport apparatus that conveys the mailpieces along a transport path in the sorter, and a gating mechanism that selectively operates in two modes. The first mode diverts a mailpiece to a first stacking compartment, and a second mode that permits additional mailpieces to continue along the transport path towards other stacking compartments. The apparatus includes a transport frame having a series of structural guide members located between each stacking compartment. There is a driving nip located in the input side of the stacking compartment formed between a driven roller and an idler roller. There is a stacking assembly included with a mailpiece registration wall and a stack of at least two pressure elements (other wise known as “kicker element fingers or kicker fingers”) that are interposed with a segmented portion of the idler roller at the input side of the stacker. The kicker fingers are interfaced with the structural guide members in the transport track to avoid potential injury to the operator or damage to the kicker fingers themselves.
BRIEF DESCRIPTION OF THE DRAWINGS
The above background and brief description of the advantages of the present invention will be apparent upon consideration of the following detailed description when taken in conjunction with accompanying drawings. In the accompanying drawings, like reference characters refer to like parts throughout, and in which:
The above background and brief description of the advantages of the present invention will be apparent upon consideration of the following detailed description when taken in conjunction with accompanying drawings. In the accompanying drawings, like reference characters refer to like parts throughout, and in which:
FIG. 1
is a perspective view of apparatus including the sorter where the present invention is utilized;
FIG. 2
is a perspective view of the stacking and sorting apparatus in accordance with the present invention;
FIG. 3
is a plan view of a portion of the sorter's transport track and associated apparatus for handling mailpieces;
FIG. 4
is an enlarged perspective view of the entrance area to a stacker bin as taken from
FIG. 3
; the view focusing on the apparatus and area where the mailpieces are transported into the typical stacker bin;
FIG. 4
a
is a view of one of the “kicker finger” elements, showing the detail of its formed shape;
FIG. 4
b
is a view taken along the same lines as
FIG. 4
a,
illustrating the kicker-finger elements constructed in a one piece design;
FIG. 5
is a view similar to
FIG. 4
, showing a mailpiece entering the “kicker” area of the sorter transport, leading to the stacker bin;
FIG. 6
is a partial plan view similar to
FIG. 3
, showing a leading end of a mailpiece having deflected the “kicker finger” elements of the present invention to a fully deflected position;
FIG. 7
is a partial plan view similar to
FIG. 6
, showing the mailpiece moving towards the stacker support and stacker bin wall while the “kicker finger” is beginning to push the trailing end of the mailpiece towards the stacker paddle;
FIG. 8
is a perspective view similar to
FIG. 4
, showing an alternate embodiment of the present invention; and,
FIG. 8
a
is a partial section view taken from
FIG. 8
showing a detail of a depressed area in the mailpiece guiding wall; the depressed area providing protection for the machine operator and for the kicker fingers on the stacker support wall.
DETAILED DESCRIPTION OF THE INVENTION
In describing the present invention, reference is made to the drawings, wherein there is seen in
FIG. 1
a series of modules that are connected to perform on-edge stacking of mailpieces assembled in an inserter or other mail finishing equipment. A top-edge alignment module
10
is connected to the output end of an inserter (not shown). Module
10
receives mailpieces from the inserter in a horizontal orientation, maintains top-edge registration of the mailpieces and delivers the mailpieces to a turn-up and alignment module
20
which is coupled to the output end of alignment module
10
. Turn-up and alignment module
20
is adjustably positioned to obtain bottom-edge registration of the mailpieces while turning the mailpieces 90 degrees to a vertical orientation. Coupled to the exit of turn-up and alignment module
20
is a stationary vertical transport
30
, which transports the mailpieces to a rotating drum transport
100
. Drum transport
100
is a vertical transport that moves the mailpieces via it's rotating movement along a U-shaped path to a stacker module
110
. A more detailed description of turn-up and alignment module
20
and the transporting of the mailpieces from the inserter to stacker
110
are disclosed in commonly assigned U.S. Pat. Nos. 5,368,283, 5,411,250 and 5,449,159, all of which are hereby incorporated by reference.
Referring now to
FIGS. 1 and 2
, stacker
110
includes a plurality of bins, generally designated
120
, and a vertical transport, generally designated
122
(FIG.
1
). Bins
120
each include a base plate
124
and a series of opposing registration walls
126
that are fixed and mounted to the base plate
124
. Registration walls
126
divide base plate
124
into the separate bin sections
120
. In this embodiment of the present invention, there is four separate registration walls
126
. Each registration wall
126
is mounted at an interval along base plate
124
to make four separate sorting bins. Each registration wall
126
includes a pair of vertically extending structural end members
128
that are fixed to the base plate
124
. Each end member
128
extends above the top of registration wall
126
. Also extending above each registration wall
126
is a bar
130
that longitudinally extends above the top of a respective wall
126
of each sorting bin
120
. Within each sorting bin
120
the opposing end of a bar
130
extends above the top of a respective registration wall
126
. Each opposing end of a bar
130
is mounted to a respective end member
128
. Each bin
120
also includes a slidably mounted paddle
132
that is mounted on a respective bar
130
. Paddle
132
includes at one end a cylinder-shaped member
134
that is orthogonal to a flat section
136
of paddle
132
. Cylinder member
134
includes an aperture through which Paddle
132
is slidably mounted on bar
130
. In addition to moving along longitudinally along bar
130
, paddle
132
can pivot upwards (not shown) about bar
130
allowing the removal of a stack from a corresponding bin
120
. Paddle
132
is preferably spring loaded on bar
130
by means of a spring assembly
127
.
Each sorting bin
120
further preferably includes a lead-in guide plate
140
which is functional to guide the mailpieces along a transport path
198
(FIG.
2
), which leads to each sorting bin
120
. An urge pulley
144
is arranged between an upright guide structure
146
and the lead-in guide plate
140
. Each bin
120
also has a pivotable gate
145
which is activated by a signal from a control system (not shown) for the stacker
110
. When a respective gate
145
is actuated, it temporarily intersects the transport path
198
defined by the transport
122
to thereby divert an envelope from the transport path
198
into a sorting bin
120
.
Referring to
FIGS. 3 & 4
of the instant invention, there is a driven conveyor roller
180
powered by a belt
182
, that is supported and driven by a pulley and motor (not shown) associated with the friction roller
144
. There is an idler roller assembly
186
mounted for engagement under spring bias towards the conveyor roller
180
. The roller assembly
186
is comprised of a roller
186
a,
and a support arm
186
b,
rotatably supported on a mounting stud
190
. A biasing spring
186
c
urges the idler roller assembly
186
in the counter clock wise, (CCW) direction M in order to engage the conveyor roller
180
. The roller
186
a
is segmented (
FIG. 4
) as is familiar in the art, which in the present embodiment of this invention will accept fingers (to be defined later) between the segments of the roller
186
a.
The segmented roller
186
a
may accept variations of fingers in the space as such for example, pressure fingers, guide members, sensing arms, flexure fingers, kicker fingers, kicker flexures (which all will be adaptable to the design). These elements are defined as interlaced components intended to interact with the mailpieces and be operatively deflected as those mailpieces are transported between the roller
180
and the roller
186
a.
In the embodiment shown in
FIG. 3
, there is a stack of at least two pressure elements, kicker elements or kicker fingers (from now on referred to as kicker fingers)
194
secured to an upright structural guide member
196
. The structural guide member
196
will be understood to be fastened to the base plate
124
of the stacker
110
. The stack of kicker fingers
194
as shown includes three kicker fingers
194
a,
194
b
and
194
c,
(
FIG. 4.
) all formed from a satisfactorily manufactured metal or plastic part. The kicker fingers
194
a,
194
b
and
194
c
as shown are all manufactured separately in the form of a leaf spring having appropriate bends and contours that fit the physical parameters of the embodiment shown (see
FIG. 4
a
). The kicker fingers
194
a,
194
b
and
194
c
are all firmly attached to the upright structural member
196
, by means of screws
138
and are described in more detail below as is a substitute version that illustrates how the kicker fingers may be made from a unitary piece of material.
Referring to
FIG. 4
b,
the kicker fingers
194
a,
194
b
and
194
c
may be manufactured from an integral single piece of material
195
, so that two or more fingers or kicker fingers are extended from that same part. In
FIG. 4
b,
a finger
195
a,
195
b
and
195
c
will each correspond to the previously defined fingers
194
a,
194
b,
and
194
c,
with the same fingerlike shape and functionality. In the case of implementing a design such as that shown and represented by
FIG. 4
b,
care will be taken to design the flexing part of the kicker element to conform with the intended and desired effect of the present invention. For example, the kicker fingers
194
a,
194
b
and
194
c
when deflected by a mailpiece each typically exert a force of between 75-125 grams against the mailpiece at a nip defined between the roller
180
and conveyor roller assembly
186
. The aforementioned is provided for illustrative purposes only as the force that is exerted is to be appropriate for a wide range of mailing envelopes or mailpieces with or without insert material enclosed.
Referring to
FIG. 4
a,
each kicker finger
194
a,
194
b
and
194
c
is shaped with a bent angular leg that forms a substantially right angle portion
194
aa,
194
bb,
and
194
cc
respectively. The angular legs
194
aa,
194
bb
and
194
cc
reach towards and protrude through a vertically disposed series of apertures
140
a,
140
b,
and
140
c
located within the support wall
140
. Each kicker element
194
a,
194
b
and
194
c
all have an additional short leg as shown in
FIG. 4
a
as an example leg
194
ab.
The kicker fingers
194
b,
and
194
c
also have a similar short legs (not shown). The short legs
194
ab,
etc. act as stops that rest against a rear surface
140
d
of the support wall
140
. The purpose of the relationship between the short legs
194
ab,
etc. is to protect those relatively thin and flexible associated kicker fingers from inadvertent damage caused by an operator in the course of clearing material or mailpieces from the mailpiece feeding path. The stop action of the short leg
194
a
″ etc also provides a limit stop against the rear surface
140
d
of the support wall
140
. In this way, the kicker fingers
194
a,
194
b
and
194
c
are pre-loaded because of their free state design. The fingers
194
a,
194
b
and
194
c
are manufactured with tolerances designed to align vertically with each other in the vertical plane that will engage an oncoming mailpiece. The limit stop design then provides a proper attitude for the leading edge of all mailpieces entering the stacker bin to engage the kicker fingers without the possibility of a jam of a misplaced or deformed element.
Referring now to
FIG. 5
, a mailpiece
200
is shown entering along a transport path
198
towards the nip between the idler roller assembly
186
and the driven conveyor roller
180
. (The transport path
198
is any path along the sorter that will enter a mailpiece into a sorting bin). The pressure elements
194
a,
194
b
and
194
c
are being deflected at this time by the presence of the mailpiece
200
, and move towards the support wall
140
(FIG.
6
). Referring to
FIG. 6
, the mailpiece
200
is moving through the nip between the conveyor roller
180
and the idler roller
186
a
towards a sorter bin
210
. The kicker fingers
194
a,
194
b
and
194
c
are deflected back by the mailpiece
200
so that they are oriented close to the support wall
140
. The deflection of the kicker fingers
194
a,
194
b
and
194
c
will typically be to a tangent point defined as a fully deflected position
199
. Position
199
for the mailpiece
200
may also be defined (
FIG. 6
a
as being) tangent with the outside diameter of the roller
180
. The mailpiece
200
is pushing the kicker fingers
194
a,
194
b
and
194
c
towards the support wall
140
, and this tangent point or deflected position
199
is the limit of the deflection regardless of the weight of the mailpiece. The full deflection to the deflected position
199
is designed to provide sufficient force from the kicker fingers
194
a,
194
b
and
194
c
to spring the trailing end of each mailpiece towards the roller
186
a.
This action is accentuated by the outside feeding periphery of the roller
186
a.
Roller
186
a
will then carry or urge the trailing end of the mailpiece
200
and force it towards the stacker paddle
132
. This occurs once a leading end
200
a
of the mailpiece
200
strikes the registration wall
126
of the particular sorting bin (in this case bin
210
) of the sorting bins
120
referred to earlier in this specification.
With reference to
FIG. 7
, a second mailpiece
202
is shown moving along the transport path
198
. A leading end
202
a
of the mailpiece
202
is nearing or close to abutting a surface
126
a
of the registration wall
126
in the sorting bin
210
. A second position
202
c
of the mailpiece
202
is seen with a trailing end
202
b
of the mailpiece
202
being forced towards the roller
186
a
by the kicker fingers
194
a,
194
b
and
194
c.
The second position
202
c
demonstrates that the trailing end
202
b
is abutting the rotating roller
186
a,
and as such is being forced into the desired position that is generally flat against the paddle
132
as is desired to make a compact stack of mail.
Referring now to
FIG. 8
, there is an alternate embodiment of the present invention.
FIG. 8
is taken along the same lines as
FIG. 3
, however the kicker fingers in this embodiment are applied to the apparatus somewhat differently. In this embodiment, a support wall
230
is shown, (in the same attitude as the prior support wall
140
described) however there are a vertical series of depressed surfaces
230
b,
230
c
and
230
d
in a face
230
a
of the support wall
230
. There is a stack of kicker fingers
240
, that are mounted and manufactured the same as that previously described in the prior embodiment with some difference in the shape at the ends that engage the mailpieces. There is a kicker element
240
a,
240
b
and
240
c,
all secured to the support wall
196
as previously described with reference to the kicker fingers
194
a,
194
b
and
194
c.
Each kicker element
240
a,
240
b
and
240
c
have a spring-like shape defined and shown in
FIG. 8
a.
In
FIG. 8
a
for example in reference to element
240
a,
there is a bent and curved leg
240
aa
(
FIG. 8
a
) that has a foot
240
bb
which rides in the depressed surface
230
a,
as do the remainder of the extension feet of the kicker element
240
b,
and
240
c
in a respective depressed surface
230
c
and
230
d
of the support wall
230
.
The kicker fingers
240
a,
240
b
and
240
c
all react in the same manner as the prior embodiment employing kicker fingers
194
a,
194
b
and
194
c
in that they become depressed upon engagement with an oncoming mailpiece heading into the sorter bin. The foot
240
bb
and other similarly shaped feet of the kicker fingers
240
a,
240
b
and
240
c
in their recesses are protected from inadvertent or unintentional distortion by a machine operator. In interaction with each mailpiece entering the sorting bin
210
, the kicker finger
240
a,
240
b
and
240
c
are deflected by each mailpiece, and flatten slightly as depicted in
FIG. 8
a
(i.e. position
230
h
). The foot
240
bb
slides along the depressions
230
b
to a deflected position
230
h,
which will finally kick the trailing end of the mailpiece that leaves the nip of the conveyor roller
180
and idler roller assembly
186
. (reference is made to the prior embodiment and the stream of mailpieces entering the stacker bin
210
). Meanwhile, the depression
230
b,
230
c,
and
230
d
are all protecting the foot
240
bb
and other similar feet of the kicker fingers
240
b
and
240
c
as they slide back and forth within the depressions upon deflection of the kicker finger
240
a
and so forth. The kicker fingers
240
a,
240
b
and
240
c
are all manufactured of either a plastic or suitable metal with an inertial cross section that is compatible to deliver a desired force upon the mailpiece trailing end (as previously described).
While the present invention has been disclosed and described with reference to a single embodiment thereof, it will be apparent, as noted above that variations and modifications may be made therein. It is, thus, intended in the following claims to cover each variation and modification that falls within the true spirit and scope of the present invention.
Claims
- 1. A sorting apparatus for sorting mailpieces into at least one stacking compartment, the sorter having a transport apparatus for conveying the mailpieces along a transport path in the sorter, and a gate mechanism selectively operative in one of two modes; a first mode for diverting a mailpiece to a first stacking compartment and a second mode to permit additional mailpieces to continue along the transport path towards other stacking compartments; wherein the at least one stacking compartment comprises;a transport frame having a series of upright structural guide members associated with each of the stacking compartments; a driving nip located adjacent to the gate mechanism; the driving nip formed by a drive roller and a biased pivotable link holding an idler roller; a mailpiece registration wall at an end directly opposed to the driving nip, and; a stack of at least two spaced apart kicker fingers that are interposed with the idler roller; each of the kicker fingers being fixedly anchored to an upright structural guide member such that each of the kicker fingers are interfaced with the structural guide member through a corresponding stack of receiving apertures located in a wall of the structural guide member.
- 2. A sorter as recited in claim 1 wherein each kicker finger is formed from a flexible material.
- 3. A sorter as recited in claim 2 wherein each kicker finger is formed from spring steel.
- 4. A sorter as recited in claim 2 wherein each kicker finger is formed from plastic.
- 5. A sorter as recited in claim 4 wherein each kicker finger is formed from polypropylene.
- 6. A sorter as recited in claim 1 wherein each of the kicker fingers have a bent extension that is interposed with the structural guide member and a further extension of the kicker fingers that interfaces with a rear wall of the structural guide member thereby locating and trapping each of the kicker fingers at a rest position.
- 7. A sorting apparatus for sorting mailpieces into at least one stacking compartment, the sorter having a transport apparatus for conveying the mailpieces along a transport path in the sorter, and a gate mechanism selectively operative in one of two modes; a first mode for diverting a mailpiece to a first stacking compartment and a second mode to permit additional mailpieces to continue along the transport path towards other stacking compartments; wherein the at least one stacking compartment comprises;a substantially horizontal transport frame having a series of substantially vertical structural guide members between each of the stacking compartments; a driving nip located adjacent to the gate mechanism, the driving nip formed by a drive roller and a biased pivotable link holding an idler roller; a mailpiece registration wall at an end directly opposed to the driving nip, and; a unitary member formed to include a parallel series of spaced apart kicker fingers that are interposed with the idler roller; the unitary member being fixedly anchored to an upright structural guide member such that each of the kicker fingers are interfaced with the structural guide member with an extension on each kicker finger that reaches through a corresponding spaced apart number of receiving apertures located in a wall of the structural guide member.
- 8. A method of sorting mailpieces into at least one stacking compartment, the sorter having a transport apparatus for conveying the mailpieces along a transport path in the sorter, and a gate mechanism selectively operative in one of two modes; a first mode for diverting a mailpiece to a first stacking compartment and a second mode to permit additional mailpieces to continue along the transport path towards other stacking compartments; wherein the method comprises;feeding mailpieces along the transport path; diverting a mailpiece through a feed nip comprised of a fixed feed roller and a yieldable-segmented kicker roller; deflecting at least a kicker finger of a stack of kicker fingers interposed with the feed nip and the yieldable segmented kicker roller from a first position interlaced with the yieldable segmented kicker roller to a second position whereby the kicker finger or the stack of kicker fingers are deflected by a mailpiece to a point lying substantially tangent to the feed nip, and; stopping a leading edge of the mailpiece against a registration wall located within the stacking compartment while a kicker finger or the deflected stack of kicker fingers push the trailing end of the mailpiece towards engagement with a downstream side of the segmented kicker roller so as to further push the mailpiece against a movable paddle associated with the stacker compartment.
- 9. A sorting apparatus for sorting mailpieces into at least one stacking compartment, the sorter having a transport apparatus for conveying the mailpieces along a transport path in the sorter, and a gate mechanism selectively operative in one of two modes; a first mode for diverting a mailpiece to a first stacking compartment and a second mode to permit additional mailpieces to continue along the transport path towards other stacking compartments; wherein the at least one stacking compartment comprises;a transport frame having a series of structural guide members between each of the stacking compartments; a driving nip formed by a drive roller and a biased pivotable link holding an idler roller; a mailpiece registration wall at an end directly opposed to the driving nip, the stacking assembly further having a paddle for biasing the mailpieces towards the transport path, and; a stack of at least two spaced apart kicker fingers that are interposed with the idler roller; each kicker finger being fixedly anchored to an upright structural guide member such that each of the kicker fingers are interfaced and in contact with the structural guide member through a corresponding parallel series of receiving depressions formed in a wall of the structural guide member.
- 10. A sorting apparatus as recited in claim 9 wherein the transport frame is substantially horizontal, and the series of structural guide members are substantially vertical along with the driving nip between the drive roller and the idler roller.
- 11. A sorting apparatus for sorting mailpieces into at least one stacking compartment, the sorter having a transport apparatus for conveying the mailpieces along a transport path in the sorter, and a gate mechanism selectively operative in one of two modes; a first mode for diverting a mailpiece to a first stacking compartment and a second mode to permit additional mailpieces to continue along the transport path towards other stacking compartments; wherein the at least one stacking compartment comprises;a transport frame having a series of structural guide members between each of the stacking compartments; a driving nip formed by a drive roller and a biased pivotable link holding an idler roller; a mailpiece registration wall at an end directly opposed to the driving nip, the stacking assembly further having a paddle for biasing the mailpieces towards the transport path, and; a stack of at least two kicker fingers that are arranged in parallel relationship such that each of the kicker fingers is interposed with the idler roller; each of the kicker fingers further being fixedly anchored to an upright structural guide member and further being interfaced with the structural guide member through a corresponding stack of receiving apertures or relieved depressions located in a wall of the structural guide member.
- 12. A sorting apparatus for sorting mailpieces as recited in claim 11 wherein each of the kicker fingers is formed of a resilient metal.
- 13. A sorting apparatus for sorting mailpieces as recited in claim 12 wherein each of the kicker fingers is formed of beryllium copper.
- 14. A sorting apparatus for sorting mailpieces as recited in claim 11 wherein each of the kicker fingers is formed of a resilient plastic.
- 15. A sorting apparatus for sorting mailpieces as recited in claim 14 wherein each kicker finger is formed of polypropylene.
- 16. A sorting apparatus for sorting mailpieces as recited in claim 11 wherein each of the kicker fingers is formed of spring steel.
US Referenced Citations (15)