The present invention is directed to a special effect device and, more specifically, to a special effect for producing a simulated flame or fire effect.
The use of a simulated fire or flame is desirable in many applications. For instance, in many theme park attractions (e.g., volcano, battle scene and disaster scenes), the use of a simulated flame or fire is preferred relative to a real flame or fire for a number of reasons. For instance, a real flame or fire must typically be located a substantial distance from an audience to prevent members of the audience from coming into contact with the fire or flame. Further, with respect to attractions that are located indoors, a real flame or fire produces heat and smoke that typically require additional air conditioning and ventilation. In contrast, several types of simulated flame or fire effects can be located close to an audience and do not typically impose the air conditioning and ventilation requirements of a real flame or fire.
There are many types of devices for producing simulated flames or fire. For example, one type of device blows strips of colored material, such as silk, up into the air and shines an appropriately colored light onto the strips. From a distance, these devices provide a reasonably convincing simulated flame or fire. At the other end of the spectrum are devices that provide a television or video monitor with a signal of a pre-recorded fire or flame. Such devices are impractical in theme park applications that require a flame or fire that extends over a distance that is greater than the typical width and height of a video monitor or television. Yet a further type of device involves the use of a screen of atomized water and the projection of an image or light on the screen that creates the illusion of a flame or fire. Also known are devices that generate use theatrical smoke or steam in creating the illusion of a fire or flame. Among these devices are the devices disclosed in U.S. Pat. Nos. 6,685,574, 6,802,782, 6,953,401, and 7,762,897.
The invention disclosed herein is directed to an apparatus for creating a fire or flame special effect using steam or theatrical smoke where the apparatus needs to facilitate the illusion of a fire/flame over a relatively large two-dimensional area. In such an application, a relatively even distribution of steam or theatrical smoke is required to produce a convincing fire/flame effect. An example of an application requiring a simulated fire/flame needed over a relatively large two-dimensional area and a relatively even distribution of steam or theatrical smoke to be convincing is a simulated campfire that is two to three feet in diameter.
In one embodiment, the apparatus includes a pipe for providing a stream of gas, first chamber for receiving a stream of gas the pipe and a second chamber that surrounds the first chamber. As such, the second chamber can be characterized as an annular chamber. The second chamber also defines an annular closed-loop slot for directing a closed-loop sheet of gas into the ambient atmosphere. As should be appreciated, the sheet of gas has a somewhat opaque characteristic that, when light is projected onto the sheet of gas, reflects that light and thereby facilitates the creation of a simulated flame or fire. In this regard, two gaseous substances that can be used to produce the simulated flame or fire effect are steam and theatrical smoke. The apparatus also includes a passageway for conveying the gas from the first chamber to the second chamber. The passageway can also be characterized as being annular and can be a single continuous passageway or comprised of multiple sub-passageways that define a closed-loop. In operation, the apparatus causes a relatively even steam or theatrical smoke received in the first chamber to pass through the passageway and through the annular closed-loop slot. A lighting structure that creates the appropriately colored light or lights is projected onto the closed-loop sheet of gas that exits the closed-loop annular slot to establish the desired color or colors for the fire/flame effect. For instance, in the case of a simulated campfire, the lighting structure will typically project red and yellow colors onto the closed-loop sheet of gas.
Depending on the application, the closed-loop sheet of gas may need to be modulated to create a convincing simulated flame/fire effect. In one embodiment, the apparatus further includes an air modulator for blowing air at the closed-loop. In a particular embodiment, the air modulator includes a third annular chamber that is positioned adjacent to the closed-loop annular slot and defines a plurality of orifices that are positioned to direct streams of air at the closed-loop sheet of gas exiting the closed-loop annular slot. The air modulator employs one or more fans to force air into the third annular chamber and out through the orifices. In another embodiment, the apparatus includes a “skin” with one or more portions of the skin positioned adjacent to closed-loop annular slot so as to affect movement of the gas exiting the slot. For instance, in the case of a “campfire skin,” the skin may include simulated logs or rocks that are positioned adjacent to the annular closed-loop slot and affect the manner in which those portions of the annular sheet of gas adjacent to the logs or rocks move after exiting the annular closed-loop slot.
In an embodiment of the apparatus in which theatrical smoke is employed in creating the simulated flame/fire effect, the relatively even distribution of the flow of the theatrical smoke from the first chamber to the second chamber has been found to be enhanced by positioning the end of the pipe that injects the theatrical smoke into the first chamber such the smoke is directed at the bottom surface of the chamber. Further, a fan is employed to facilitate the movement of the theatrical smoke out of the first chamber, through the passageway and into the second chamber. In contrast, in an embodiment of the apparatus in which steam is employed in creating the simulated flame/fire effect, the relatively even distribution of the flow of the steam from the first chamber into the second chamber has been found to be enhanced by directing the steam away from the bottom surface of the chamber. In a particular embodiment, the steam is also distributed within the first chamber by employing a manifold with multiple orifices for injecting the steam at various locations throughout the first chamber. In a particular embodiment, the manifold is located farther from the bottom surface of the first chamber than the passageway.
With reference to
With continuing reference to
The smoke distribution and pressurizer chamber 14 is formed from the inner lower housing 34, a portion of the bottom wall 44 of the outer housing 32, and a portion of the bottom wall 54 of the upper inner housing 36.
The smoke curtain chamber 16 if formed by the side wall 42 of the outer housing 32, a portion of the bottom wall 44 of the outer housing 32, the side walls 48A-48E of the lower inner housing 34, the side wall 52 of the upper inner housing 36, and a portion of the bottom wall 54 of the upper inner housing 36. A portion of the side wall 42 of the outer housing 32 and the side wall 52 of the upper inner housing 36 define a slot 60 with a 360° extent and an outlet port 62. In operation, the slot 60 receives theatrical smoke and conforms the smoke so that the smoke exiting the outlet port 62 extends upwardly in a thin curtain in the absence of obstructions above, or disturbances to the atmosphere above, the outlet port 62.
The conduit 40 extends from a first end 64 that is operatively engaged to the smoke generator 12 to a second end 66 that is disposed in the chamber 14. In the illustrated embodiment, the conduit 40 extends through a first hole 68 in the outer housing 32 and through a second hole 70 in the lower inner housing 34. If needed or desired, any gap between the conduit 40 and the outer housing 32 and any gap between the conduit 40 and the lower inner housing 34 can be closed with sealant, gaskets, or other devices known to those skilled in the art. The second end 66 of the conduit 40 is disposed in the chamber so that the theatrical smoke exiting the conduit is directed at the bottom wall 44 of the outer housing 32 and directed at a location that is approximately the geometric center of the pentagon defined by the sides wall 48A-48E of the lower inner housing 34 or the circle defined by the side wall 42 of the outer housing 32.
The light housing 38 includes a side wall 72 and a porous cross-wall 74 that each serve to support a number of light fixtures. More specifically, the light housing 38 supports high-intensity LED light fixtures 76A-76J that are substantially located between the light housing 38 and the side wall 52 of the upper inner housing 36. Further, the porous cross-wall 74 of the light housing 38 supports one or more high-intensity LED light fixtures 78. The porous cross-wall 74 is sufficiently porous so that the fan 58 can draw air from the ambient environment through the wall and apply this air to the pressurization of the chamber 14.
The device 10 further includes a toroidal housing 80 that engages the outer surface of the side wall 42 of the outer housing 32 and four fans 82A-82D. The toroidal housing 80 defines four fan ports 84A-84D that respectively conduct the air streams produced by the fans 82A-82D into the housing and a number of discharge holes 86 for discharging air from within the housing in a direction that can be used to disrupt the thin curtain of theatrical smoke produced adjacent to the outlet port 62 of the slot 60. In operation, the fans 82A-82D serve to inject sufficiently pressurized air into the interior of the housing 80 so that roughly equal streams of air exit the discharge ports 86. In operation, the steams of air coming out of the discharge holes 86 interact with portions of the outer skin (e.g., the simulated logs and rocks) so as to produce a flow of air that disrupts the curtain of smoke produced at the outlet port 62 of the slot in a manner that substantially simulates a real fire or flame.
The device 10 further includes a power supply 88 for providing power to the smoke generator 12, fan 58, the lights 76A-76J, light(s) 78, and fans 82A-82D.
In operation, the smoke generator 12 produces smoke that is injected into the chamber 14. The conduit 40 causes the injection of the smoke into the chamber 14 to be directed at the bottom wall 44 of the outer housing 32 and substantially in the center of the area defined by the side walls 48A-48E of the lower inner housing 34. The pressurizing stream of air produced by the fan 58 and injected into the chamber 14 results in a roughly even distribution of the theatrical smoke through the gap 50 and into the chamber 16. Due to the pressure produced by the fan 58, the theatrical smoke is driven towards and through the slot 60 such that a thin curtain of smoke is produced adjacent to the outlet port 62 of the slot. The lights 76A-76J and 78 are used to project the desired color or colors of the light onto the curtain of smoke so as to simulate a flame or fire. Further, the fans 82A-82D and the toroidal housing 80 operate to produce streams of air around and adjacent to the outlet port 62 of the slot that disrupt the curtain of smoke in a fashion that simulates a flame or fire.
It should be appreciated that the various chambers and housings associated with the device 10 can be realized in a number of different ways. Further, the orientation and/or size of various elements of the device 10 can be altered to accommodate a particular application. For instance, an outer skin that simulates a structure, such as a house, could be employed in place of the campfire simulating outer skin 22. Alternatively, the outer skin 22 could be eliminated in certain applications in which the device need only be positioned adjacent to some other structure to be effective.
With references to
The device 100 includes a side wall 42 which forms a closed-loop, a bottom wall 44 that engages the side wall 42, a side wall 52 that forms a closed-loop, and a bottom wall 54 that engages the side wall 52. These side and bottom walls collectively encompass the spaces defined by the chamber 14 and the chamber 16, including the portion of chamber 16 that defines the slot 60. The side wall 34, which also forms a closed-loop, separates chamber 14 from chamber 16. Due to the closed-loop nature of the side wall 34 and the side wall 42, the chamber 16 surrounds the chamber 14. As such, chamber 16 can be characterized as an annular chamber. Notably, the bottom wall 44 is a bottom wall for both the chamber 14 and chamber 16. Further, the top wall 54 is a top wall for both the chamber 14 and the chamber 16. It should be appreciated that chambers that are separated from one another by a greater distance and with separate top walls and bottom walls are feasible. In such an embodiment, an additional wall located between side wall 42 and side wall 34 would likely be needed to define the extent of chamber 16. Further, the gap 50 would lengthen and likely have a more toroidal-type of shape that would require an annular structure extending between separated chambers 14 and 16.
The device 100 includes a number of structures that are not discussed with respect to device 10. Among these structures is a tank 102 for storing the liquid used by the theatrical smoke generator 12 to create theatrical smoke and providing the liquid to the generator as needed. Further, the device 100 includes a tank 104 for collecting spent theatrical smoke that has precipitated within the chambers 14 and 16 and drained out through a hole in the bottom wall 44 to be collected in the tank 104. Further, the device 100 includes a shroud 106 that engages the base 30 of the device 100. The device 100 also includes a portion of the skin 22 that simulates a bed of embers, hereinafter ember portion 108. The ember portion 108 is made of a translucent plastic material that is appropriately shaped and colored to imitate a bed of embers. In operation, the bank of LED lights 78 projects light onto the underside of the ember portion 108. Due to colored nature of the ember portion 108, the ember portion 108 appears to have the correct color or colors of a bed of embers even though the LED lights 78 project white light onto the underside of the ember portion. The device 100 also includes a sound box 110 that is adapted to provide an audio signal of the “crackling” sounds associated with a campfire to a speaker. The sound box 110 can be adapted to provide the sounds associated with different fire effects, if needed or desired. Further, the fans associated with the disrupter system 18 are adapted to receive scent packets that provide a “burning campfire” scent that is dispersed by the disrupter system 18. Packets that provide the other types of scents (e.g., barbecue) are also feasible. It should be appreciated that device 10 and other embodiments of such devices can be modified to include these elements. Also, it should be noted that the end of the conduit/pipe 40 located within the chamber 14 does not direct theatrical steam at the bottom wall 44, as in device 10.
With references to
While the elements of device 200 that substantially correspond to the elements of devices 10 and 100 have been given the same reference numbers, it should be appreciated that several of these elements have been renamed so to be identified as steam-related elements rather than smoke-related elements. The device 200 a steam distribution chamber 14 (hereinafter chamber 14), a steam curtain chamber 16 (hereinafter chamber 16), a steam curtain disrupter system 18, a light system 20, and an outer skin 22 that conveys the appearance of the wood and rocks that might be associated with a campfire (skins that have the appearance of some kind of fire event other than a campfire are feasible). Further, the chamber 14 receives steam that is conveyed from a boiler (not shown) to the chamber 14 via a conduit or pipe 40. The energy embodied in the steam received in the chamber 14 is sufficient to move the steam from the chamber 14 to the chamber 16 via a gap 50 and on into an annular slot 60. As such, device 200 also does not include the fan 58 of devices 10 and 100. The steam exits the annular slot 60 at an annular output port 62 as an annular sheet of steam. The steam disrupter system 18 is used to modulate the annular sheet of steam that exits the output port 62 so that the theatrical smoke takes on the “shape” of the flame or flames associated with a campfire, which is a wavy shape that tends to vary or change over time. Further, the light system 20 is used to project appropriately colored light onto the annular sheet of theatrical smoke exiting the output port 62 so as to have the color or colors of a campfire flame.
The device 200 includes a side wall 42 which forms a closed-loop cylinder, a bottom wall 44 that engages the side wall 42, a side wall 52 that forms a closed-loop, and a bottom wall 54 that engages the side wall 52. These side and bottom walls collectively encompass the spaces defined by the chamber 14 and the chamber 16, including the portion of chamber 16 that defines the slot 60. The side wall 34, which also forms a closed-loop, separates chamber 14 from chamber 16. Due to the closed-loop nature of the side wall 34 and the side wall 42, the chamber 16 surrounds the chamber 14. As such, chamber 16 can be characterized as an annular chamber. Notably, the bottom wall 44 is a bottom wall for both the chamber 14 and chamber 16. Further, the top wall 54 is a top wall for both the chamber 14 and the chamber 16. It should be appreciated that chambers that are separated from one another by a greater distance and with separate top walls and bottom walls are feasible. In such an embodiment, an additional wall located between side wall 42 and side wall 34 would likely be needed to define the extent of chamber 16. Further, the gap 50 would lengthen and likely have a more toroidal-type of shape that would require an annular structure extending between separated chambers 14 and 16.
The device 200 also includes a steam manifold 202 for injecting steam into the chamber 14. The manifold 202 has a Φ-shape with a main tube 204 and two, curved tubes 206A, 206B that each have multiple laterally extending orifices for venting steam into the chamber 14 at multiple locations in the chamber 14 to facilitate a relatively even distribution of steam within the chamber 14. It is believed that steam manifolds with other shapes are feasible, provided the manifold multiple orifices that disperse the steam at multiple locations throughout the chamber 14. The device 200 also includes a portion of the skin 22 that simulates a bed of embers, hereinafter ember portion 108. The ember portion 108 is made of a translucent plastic material that is appropriately shaped and colored to imitate a bed of embers. In operation, the bank of LED lights 78 projects light onto the underside of the ember portion 108. Due to colored nature of the ember portion 108, the ember portion 108 appears to have the appropriate color or colors of a bed of embers even though the LED lights 78 project white light onto the underside of the ember portion. Additionally, it has been found that in some embodiments of the device 200 that a flow straightener located in the gap 50 also facilitates an even distribution of steam from the chamber 14 to the chamber 16. With reference to
The foregoing description of the invention is intended to explain the best mode known of practicing the invention and to enable others skilled in the art to utilize the invention in various embodiments and with the various modifications required by their particular applications or uses of the invention.
This application claims the benefit of U.S. provisional patent application No. 62/585,483, entitled “Simulated Fire Effect Using Theatrical Smoke” and filed on Nov. 13, 2017, which application is incorporated by reference into this application in its entirety.
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