Claims
- 1. A set of elements for use in simultaneously producing a series of prestressed and reinforced cementitious building panels of substantially rectangular shape with a shallower wall portion and a deeper foundation portion on a casting table, comprising:
- a plurality of box-like forming means adapted to be placed in spaced relation to one another on the casting table each box-like forming means including a first form member for the bottom of the panel, a second form member in parallel, spaced relation to said first form member for the top of the panel, and parallel, spaced bulkhead forms for the sides of the panel, said first form member being adapted to be immovably secured to said casting table and being comprised of a plurality of modules removably stacked one on top of another in a plane to form said deeper foundation portion;
- stacking means on the outside surface of said first form member in spaced relation from the ends of said first form member for maintaining said modules in stacked relation, said stacking means including a socket permanently affixed on said side of each of said modules in positions such that a socket on each module is in vertical alignment with a socket on a module vertically adjacent thereto, and a stake adapted for insertion through said vertically aligned sockets; and
- hinge means on said modules for pivotally connecting said modules one to another, and in which said stacking means are provided on each of said modules whereby the lower of said modules can be selectively stacked while the upper of said modules remain unstacked.
- 2. The set of elements of claim 1 including a flexible mold mat having a patterned surface adapted to be placed within said forming means on the surface of said casting table with said patterned surface facing upward for forming a patterned surface in said panels.
- 3. An apparatus for simultaneously casting and curing a plurality of cementitious panels comprising:
- a casting table including a flat upper surface;
- a plurality of spaced-apart, elongated form members on said flat upper surface, one of said form members being immovably secured to said casting table and another of said form members being movably secured to said casting table;
- elongated axially adjustable bracing means for adjustably restraining said movable form member from lateral movement in relation to said immovable form member, one end of which is permanently secured to said casting table and the opposite end of which is attached to said movable form member, said bracing means including a multiplicity of tubular spans telescopically assembled together, and releasable locking means for locking said bracing means in any of a desired number of incremental axially adjusted lengths, and including fine adjustment means on said one end of said bracing means for adjusting the axial length of said bracing means to any desired length intermediate of those increments obtained by securing said locking means;
- stacking means on the outside of each of said form members for detachably securing additional form members in stacked position on top of said form members on the casting table;
- a plurality of spaced-apart side form members for forming the sides of a plurality of panels within said one immovable form member and said other movable form member, each of said side form members having one end in contact with said one immovable form member and the opposite end in contact with said other movable form member and having holes therein to accommodate the passage of prestressing cable through said side form members;
- an elongated flexible form mat on the surface of said casting table between said elongated form members;
- steam delivery means for introducing steam over said casting table and form members, roller support means on said casting table supporting said steam delivery means above said casting table while allowing for expansive movement of said delivery means, and heat sensitive detectors and valve means on said steam delivery means for varying the quantity of steam emitted from said delivery means; and
- an insulated cover member placed over said casting table and form members for retaining steam over said casting table to aid in curing cementitious material poured into said form members.
- 4. A set of elements for use in simultaneously forming opposite ends of a plurality of cementitious panels on the flat top surface of a casting table, comprising:
- a first elongated form member adapted to be disposed on the flat top surface of the casting table releasably secured thereon in an immovable manner;
- a second elongated form member adapted to be disposed on the flat top surface of the casting table in parallel, laterally adjustable spaced-apart relation to said first form member;
- laterally adjustable bracing means adapted to be disposed horizontally over the top surface of the casting table on the side of said second form member opposite said first form member for restraining said second form member from lateral movement in any desired laterally spaced position from said first form member in a range on the casting table, said bracing means including an elongated axially expandable and contractable brace strut comprised of a multiplicity of elongated tubular spans telescopically assembled together with adjustable locking means in each of said spans for releasably locking adjacent spans in immovable relation to each other, one end of said brace strut being attached to the outside of said second form member, and the opposite end of said strut brace having a split sleeve, one end of which is axially and slidably received within said opposite end of said brace strut and the opposite end of which is immovably attached to said casting table, and a fine adjustment screw which tightens and releasably locks said split sleeve at any of an infinite number of positions within said opposite ends of said brace strut.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This application is a continuation-in-part of application Ser. No. 420,390, filed Nov. 30, 1973, now abandoned, for STRUCTURAL PANEL AND METHOD OF PRODUCING SUCH PANELS, by Richard L. Moore.
US Referenced Citations (11)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
420390 |
Nov 1973 |
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