Many electronic devices such as cellular phones, MP3 players and miscellaneous portable audio devices require the use of external audio earphones, head phones or a head set in order to hear media sound. A consumer may need a microphone in order to talk to a caller on a mobile phone, when, for example, the head set is connected to the mobile phone.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
The apparatus comprises a housing, wherein the housing comprises a circular cavity; and at least two longitudinal grooves placed in separate corner portions of the housing and around the circular cavity. Further, the apparatus comprises an electric contact associated with each longitudinal groove of the at least two longitudinal grooves.
Many of the attendant features will be more readily appreciated as they become better understood by reference to the following detailed description considered in connection with the accompanying drawings.
The present description will be better understood from the following detailed description read in light of the accompanying drawings, wherein:
Like reference numerals are used to designate like parts in the accompanying drawings.
The detailed description provided below in connection with the appended drawings is intended as a description of the present examples and is not intended to represent the only forms in which the present example may be constructed or utilized. However, the same or equivalent functions and sequences may be accomplished by different examples.
Usually a circular cavity is provided in audio devices for connecting a signal plug, such as an audio/video plug, in order to hear audio sound and/or, for example, provide a connection for transmitting video signals. In electronics, a signal plug is typically used for analog signals, primarily audio. It is cylindrical in shape, typically with two, three, four or five contacts. The signal plug, being a male connector, can be connected to a jack, which is a female connector. The jack may have one electric contact corresponding to each contact of the signal plug. The electric contact functions as a spring which presses towards a contact of the signal plug. This spring function is important because good connection is needed between the electric contact of the jack and the contact of the signal plug. One example of a jack is an audio/video jack, which is often called an AV jack.
Each contact comprises one contact surface for transmitting a signal to the signal plug or vice versa. For example, the contacts may comprise “left channel”, “right channel”, “ground”, “microphone” and “switch”. If only mono audio is needed, only two or three contacts are needed. The ground eliminates or at least alleviates the noise in the audio signal. The switch may give feedback information to program software of a device comprising an audio/video jack. The program software may switch the audio signal from the device speakers into the external head set, connected to the audio/video jack. The switch may also launch, or control the functions of, a media player when the signal plug is connected.
Electric contacts may be manufactured by metal stamping. Usually in metal stamping the manufacturer uses high tonnage presses and stamping dies to forge sheets of metal into complete or semi-complete parts. Precision metal stamping improves the speed and accuracy of complex stamping applications by allowing the stamping, folding, drawing, or piercing of a product in a single operation or a series of operations. The operations may be automated.
There are three types of signal plugs, such as audio/video plugs, that may be most commonly used in electronic equipment such as portable devices. The outside diameter of a “sleeve” plug is ¼ inch (6.35 mm). This 6.35 mm plug is most commonly used, for example, in electric guitars, loudspeakers, microphones and line-level audio equipment. In bigger equipment, the size of the signal plug is not necessarily a critical feature. A “mini” plug has a diameter of 3.5 mm (approx. ⅛ inch) and a “sub-mini” plug has a diameter of 2.5 mm (approx. 3/32 inch). The 3.5 mm plug is maybe the most widely used, for example, in mobile devices. An outer end of the signal plug is usually coned. This feature enables the locking of the signal plug inside the jack by means of the coned part.
Some users desire that a device having a signal plug is waterproof. In this instance, a housing of the apparatus comprising a cavity for the signal plug may also have to be waterproof. When a slot or a groove is structured in the housing for an electric contact, adequate wall thickness must be left between the slot or groove and the housing. This wall thickness is needed for the mechanical strength, and generally a uniform wall is needed in waterproof applications. Needs from consumers for smaller and lighter electronic products and needs from the electronic industry for developing new and smaller devices lead to miniaturization. Even minor size reduction of the housing may be a key factor when manufacturing the apparatus. In some devices, the electric contacts are placed on the same side of the housing or on two sides of the housing. This leads to an increase in the width of the housing on the side where the electric contacts are placed.
In one example, the connections between the signal plug 7 and the apparatus 1a are configured as follows:
In one or more of the above examples, the electric contacts 6a, 6b, 6c of the apparatus 1a, 1b, 1c are arranged in the longitudinal grooves 4a, 4b, 4c, which are placed in separate corner portions 5a, 5b, 5c, 5d of the housing 2, 2b. This feature enables a reduction in the width of the apparatus 1a, 1b, 1c. By placing the electric contacts 6a, 6b, 6c in the separate corner portions 5a, 5b, 5c of the housing and by using metal stamping for manufacturing the electric contacts 6a, 6b, 6c, the required space for the electric contacts 6a, 6b, 6c may be minimized and thereby the reduction of the width can be accomplished. The width of the apparatus 1a, 1b, 1c may be for example 3.9 mm. Further, the apparatus 1a, 1b, 1c has a simple and reliable structure. Simple and well known manufacturing methods may be used to manufacture the apparatus 1a, 1b, 1c. Further, the apparatus 1a, 1b, 1c may be manufactured to be waterproof or alternatively non-waterproof, having a more open structure.
Metal stamping can be highly automated, making the manufacturing process well-suited for high-volume, because labor costs drop as the production levels rise. 3D-models of the attendant manufactured part may be easily implemented for manufacturing purposes. Efficient material use is a key advantage when manufacturing very small parts from expensive metals. Stamping is more cost efficient (per piece part) than machining, because stamping generates significantly less scrap than removing material by milling or grinding. By manufacturing the electric contacts 6a, 6b, 6c only with metal stamping, no bending phase is needed in the manufacturing process. This may decrease the manufacturing costs and make the manufacturing process less complicated.
The apparatus 1a, 1b, 1c disclosed in the examples above is useful in a solution where the apparatus 1a, 1b, 1c is used as an audio/video jack for an electronic communication device, such as a smart phone or a tablet. The apparatus 1a, 1b, is particularly useful when the electronic communication device utilizes the 3.5 mm audio/video plug. One useful location to place the apparatus 1a, 1b is in a corner or a side portion of the electronic communication device. The rounding of the housing 2, 2b may be designed according to the housing of the electronic communication device in order to accomplish good appearance, or the rounding may be left out from the housing 2, 2b completely.
Although
An embodiment of an apparatus comprises a housing comprising: a circular cavity; and at least two longitudinal grooves placed in separate corner portions of the housing and around the circular cavity; and an electric contact associated with each longitudinal groove of the at least two longitudinal grooves.
In one example, the apparatus comprises a locking mechanism configured to lock a signal plug within the cavity.
In one example, the locking mechanism comprises at least one lock plate in an inner end portion of the cavity.
In one example, the locking mechanism comprises at least two lock plates opposing each other in an inner end portion of the cavity, wherein the at least two lock plates comprise a locking portion configured to be compressed when a conical part of a signal plug is pressed towards the locking portion.
In one example, the at least two longitudinal grooves are structured to open into the circular cavity.
In one example, each longitudinal groove is placed at least partially on the diagonal or in immediate vicinity of the diagonal of the transversal cross-section of the housing.
In one example, each electric contact is individually integrated into its associated longitudinal groove.
In one example, the apparatus is structured to releasably receive a signal plug within the cavity, wherein each electric contact is configured to be in contact with the signal plug when the signal plug is received into the cavity.
In one example, each electric contact is configured to be in contact with a signal plug or an audio/video plug when the signal plug is received into the cavity.
In one example, each electric contact is structured to function as a spring which presses towards a contact surface of the signal plug, when the signal plug is received into the cavity.
In one example, the electric contact comprises an edge for connecting with a signal plug, wherein the electric contact and the edge are manufactured by metal stamping.
In one example, the housing comprises a bottom configured to receive the electric contacts through openings in the bottom, wherein each electric contact is fixed in place with an insulating gasket applied to the bottom and thereby insulating the bottom and the housing.
In one example, the housing comprises a bottom to which the electric contacts are fixed.
In one example, the bottom is insulated with an insulating gasket.
In one example, the bottom is insulated with ultraviolet resin potting.
In one example, the housing is insulated.
In one example, the transversal cross-section of the housing is structured to be substantially rectangular.
In one example, the apparatus comprises a connecting circuitry installed in the bottom of the housing, wherein each electric contact is in contact with the connecting circuitry.
In one example, the apparatus is an audio/video jack.
In one example, the apparatus is an audio/video jack of an electronic communication device.
In one example, an electronic device comprises the apparatus.
In one example, the apparatus further comprises an electronic device, the electronic device comprising the housing and the electric contacts.
A manufacturing method is disclosed for an apparatus comprising a housing comprising a circular cavity having an open end; and at least two longitudinal grooves placed in separate corner portions of the housing and around the circular cavity, and an electric contact associated with each longitudinal groove, wherein the apparatus is manufactured by inserting the electric contacts into the longitudinal grooves via the open end of the cavity.
One example comprises applying an insulating gasket to a bottom of the housing, thereby fixing each electric contact at least partially in place and insulating the housing.
In one example comprises manufacturing the insulating gasket with ultraviolet resin potting.
An embodiment of an apparatus comprises a housing comprising: a cavity; and at least two corner portions of the housing and around the cavity; and an electric contact associated with each corner portion of the at least two corner portions, wherein each electric contact is at least partially inside the corner portion.
In one example, the housing of the apparatus is manufactured with insert molding.
In one example, the housing of the apparatus comprises a rounded corner.
Although the subject matter has been described in language specific to structural features and/or acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as examples of implementing the claims and other equivalent features and acts are intended to be within the scope of the claims.
It will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments. The embodiments are not limited to those that solve any or all of the stated problems or those that have any or all of the stated benefits and advantages.
Aspects of any of the examples described above may be combined with aspects of any of the other examples described to form further examples without losing the effect sought.
The term ‘comprising’ is used herein to mean including the method blocks or elements identified, but that such blocks or elements do not comprise an exclusive list and a method or apparatus may contain additional blocks or elements.
It will be understood that the above description is given by way of example only and that various modifications may be made by those skilled in the art. The above specification, examples and data provide a complete description of the structure and use of exemplary embodiments. Although various embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this specification. In particular, the individual features, elements, or parts described in the context of one example may also be connected in any combination to any other example.
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