A typical technique for filling a syringe involves first lowering at least a portion of the syringe into a fluid, then drawing back on the syringe plunger to generate vacuum pressure that draws the fluid into the syringe barrel. By lowering a portion of the syringe into the fluid, some of the outer surfaces of the syringe will be coated by the fluid. Often this is undesirable, as the fluid is intended to be contained only inside the syringe for dispensing, but not necessarily on the outer surfaces. To avoid fluid contamination on the outside of the syringe it can be common to attach a secondary component, such as a tube, with an internal lumen to the syringe fill site. In this manner the secondary component can be lowered into the fluid (but not the syringe itself), then the fluid can be drawn through the lumen of the secondary component (by generating a vacuum pressure with the syringe plunger) and into the syringe barrel. In this manner, the outside of the syringe remains clean and uncoated by the fluid since only the secondary component is submersed in the fluid.
However, higher viscosity fluids, such as paint, can exhibit substantial fluid resistance. This fluid resistance can be problematic when filling through longer lumens. For example, the fluid resistance through a longer lumen results in slower fill rates and requires larger vacuum pressures. Higher vacuum pressures in turn require higher forces to draw back the plunger of the syringe. In some cases, the vacuum pressure generated by pulling back on the plunger may not be sufficient to draw the thick fluid into the syringe barrel. In other instances the vacuum generated may only be adequate to slowly fill the barrel. In other instances the vacuum generated may only be adequate to partially fill the syringe barrel.
In many instances the only practical fill orientation results in the syringe oriented vertically above the fluid. In this orientation, the syringe behaves as a fluid column. With fluid columns a height increase is directly proportional to a pressure increase. Therefore, a taller fluid column would require more vacuum pressure (and plunger force) to fill the column with fluid. As stated above, it can be common to attach a secondary component, such as a tube, to the syringe to assist in filling. However, typically the attachment of such a secondary component results in an overall increase in fluid column height, which is undesirable for easy filling.
Generally, the invention is an apparatus for shielding the outside of a syringe such that the outside of the syringe does not come into contact with the fluid during the filling sequence. Furthermore, the apparatus orients the syringe in a preferred filling position which minimizes the fluid column height, thereby requiring less vacuum pressure and force to fill the syringe. Furthermore, the apparatus facilitates reduced fluid resistance at the fill site, thereby further requiring less vacuum pressure and force to fill the syringe.
The invention consists of a sleeve that can be placed around the syringe. The sleeve acts as a barrier to prevent a fluid from contacting the outer surfaces of the syringe when the syringe is submersed in the fluid. The sleeve contains an opening through which vacuum pressure generated by the syringe can draw fluid into the syringe.
The disclosure is directed to a fill sleeve for protecting an outer surface of a syringe from exposure to a liquid. The fill sleeve includes a sidewall extending between a first open end and a second end. At the second end, an end wall may be provided such that the end wall and the sidewall define an interior volume of the fill sleeve. The end wall is provided with an opening configured to form a seal with a fill site, such as a tapered syringe luer, of a syringe when the syringe barrel is inserted within the interior volume of the fill sleeve. A combination is also disclosed including the previously described fill sleeve and a syringe having a barrel, a plunger, and a fill site. The fill site on the syringe is sized to correspond with the fill sleeve end wall opening to ensure a seal is formed between the opening and the fill site. The seal prevents the outer surface of the syringe barrel from being exposed to a liquid when the fill sleeve and the syringe are lowered into a liquid, such as paint. A gripping feature may also be provided to retain the syringe within the interior volume of the fill sleeve when drawing liquid into the syringe barrel with the plunger.
A method for filling a syringe with a liquid is disclosed. The method includes providing a syringe having a plunger, a barrel, and a fill site, and providing a fill sleeve having a sidewall, an open end, and an end wall that together define an interior volume, the end wall having an opening. Another step is inserting the syringe at least partially within the fill sleeve such that the syringe fill site forms a seal with the opening in the fill sleeve end wall. The method also includes placing the syringe and fill sleeve into a liquid such that at least a portion of the fill sleeve sidewall and at least a portion of the syringe fill site are submerged below a top surface of the liquid and drawing liquid into the syringe while retaining the syringe within the fill sleeve. Subsequently the syringe containing the liquid can be removed from the fill sleeve, and optionally placed in an apparatus, such as a painting tool.
Drawings of some embodiments of the apparatus are included to assist in explaining the basic inventive ideas. These drawings are intended as illustrations and are not meant to limit the invention described herein.
b shows a side view of the fill sleeve and syringe of
c shows a perspective view of the fill sleeve and syringe shown in
a shows a perspective view of the fill sleeve and syringe of
b shows a perspective cut-away view of the fill sleeve, syringe, and container shown in
The subject matter described herein may take form in a variety of embodiments, including but not limited to, the embodiments, components, arrangements of components, assembly methods and arrangements of methods, and apparatus usage procedures and arrangements of procedures as described below. The embodiments described, while possibly being preferred embodiments, are illustrative examples and are not meant to limit the invention described herein. As the invention utilizes the fluidic property of paint to illustrate its benefits, the use of the terms “paint” “fluid” and “liquid” are often used interchangeably, with the choice of term to help explain the concept but not meant to limit the invention herein.
An example of a fill sleeve apparatus 10 is illustrated in
The fill sleeve embodiment 10 shown in
During filling, the outer surfaces of fill sleeve 10 may become coated with fluid. The fill sleeve 10 embodiment shown in
This analysis confirms that a taller fluid column exerts more pressure. As such, a taller fluid column will require more vacuum pressure to fill, and since pressure and force are proportional, this also means it will take more force to draw back on the plunger to generate the higher vacuum pressure required by the higher fluid column. Therefore, fill sleeve 10 enables a preferred filling position, compared to fill tube 21, by reducing the pressure and force required to fill the syringe. This benefit becomes particularly advantageous with higher viscosity fluids, such as paint. In some instances, the vacuum pressure generated by pulling back on the plunger may not be sufficient to draw the thick fluid into the syringe barrel through fill tube 21. In other instances the vacuum generated may only be adequate to slowly fill the barrel through fill tube 21. In other instances the vacuum generated may only be adequate to partially fill the syringe barrel through fill tube 21. By reducing the fluid column height and pressure required to fill the syringe 11, the fill sleeve 10 provides a simple means to facilitate filling with thick fluids.
Thicker fluids, such as paint, can exhibit a substantial resistance to flow through a tube. The resistance of a fluid in a tube is given by:
Resistance=(Viscosity×Length)/(tube diameter)4.
Referring to
Still referring to
Near the first open end 10b, the first sidewall section 10f forms an internal diameter D.sub.2 that is greater than the external diameter D.sub.1 of the syringe barrel 12. This configuration allows for the syringe 11 to be initially inserted into the fill sleeve 10 with little or no resistance. Near the second end 10c, the second sidewall section 10g tapers further down to an external diameter D.sub.3 that is less than the external diameter D.sub.1 of the syringe barrel 12. This configuration allows for the syringe barrel 12 to be seated against the second sidewall section 10g and properly aligned when fully inserted into the fill sleeve 10. In the particular embodiment shown, D.sub.2 is about 1.25 inches and D.sub.3 is about 1.1 inches. It should be noted that the sidewall 10a may be provided without having tapered sections.
As mentioned previously, a seal is formed between fill site 16 of the syringe 11 and the opening 17 of the fill sleeve. However, the interface between the syringe barrel 12 and the section sidewall section 10g can also serve as a secondary friction or press fit seal. This interface also operates, in conjunction with the press fit seal between fill site 16 and opening 17, to retain the syringe barrel 12 within the fill sleeve 10 as a user is pulling up on the plunger 13 and drawing a liquid 15 into the barrel 12.
Referring to
Fill sleeve 10 is also shown in
Referring to
It is noted that the syringe 11 in
As shown, fill sleeve 100 has a sidewall 102 extending between a first open end 104 and a second end 106. An end wall 108 is provided at the second end 106 of the fill sleeve 100. The sidewall 102 and end wall 108 define an interior volume 109 of the fill sleeve 100. As shown, sidewall 102 has a first section 112 adjacent to the first open end 104 and second section 114 adjacent to the second end 106. With respect to the longitudinal axis L of the fill sleeve 100, both the first and second sidewall sections 112, 114 taper inwardly towards the axis L in a direction extending from the first open end 104 to the second end 106. In the embodiment shown, the first section 112 forms an angle of about 1 degree with the longitudinal axis L while second section 114 forms an angle of about 4 degrees with the longitudinal axis L. It is noted that the sidewall 102 may be provided with only one tapered section or no tapered sections.
End wall 108 is provided with an opening 110. The opening 110 in the end wall 108 is provided with a tapered section to match the taper of the fill site 16 on the syringe 11. This configuration ensures a press fit or friction seal can be properly formed between the fill site 16 an the fill sleeve 100 such that when the second end 106 of the fill sleeve 100 is submerged in a liquid, the syringe barrel 12 is not exposed to the liquid. It is noted that the tapered opening 110 will engage fill site 16 and form a seal even if fill site 16 is not provided with a corresponding taper. It is noted that, instead of or in addition to providing a tapered opening 110, opening 110 could be configured to have alternative interfaces to promote sealing, such as a gasketed, o-ring, or threaded interface. Those skilled in the art will be familiar with many other configurations to ensure a seal is formed between the fill site 16 and the opening 110.
Near the first open end 104, the first sidewall section 112 forms an internal diameter D.sub.2 that is greater than the external diameter D.sub.1 of the syringe barrel 12. This configuration allows for the syringe 11 to be initially inserted into the fill sleeve 100 with little or no resistance. Near the second end 106, the second sidewall section 114 tapers further down to an external diameter D.sub.3 that is less than the external diameter D.sub.1 of the syringe barrel 12. This configuration allows for the syringe barrel 12 to be secured against the second sidewall section 114 and properly aligned when fully inserted into the fill sleeve 100. In the particular embodiment shown, D.sub.2 is about 1.25 inches and D.sub.3 is about 1.1 inches.
Similar to the embodiment shown in
Fill sleeve is also provided with a holding feature 130 similar to that shown in
Fill sleeve 100 is also provided with a gripping feature 140. Gripping feature 140 allows a user to secure the syringe barrel 12 within the fill sleeve 10 as the user is pulling up on the plunger 13 and drawing a liquid 15 into the barrel 12. As shown, gripping feature 140 includes a pair of deflectable legs 142. Each of the deflectable legs includes an inward extension 144 and a finger grip 146. Deflectable legs 142 also include a shelf 148 configured to guide a user's fingers in the appropriate position with respect to the finger grips 146. After inserting the syringe 11 into the fill sleeve 100, a user can squeeze the finger grips 146 towards each other in a direction normal to the longitudinal axis of the fill sleeve 100 to place the gripping feature in a closed position. This action causes the inward extensions to extend over the top of the syringe barrel 12 such that the barrel 12 cannot be inadvertently pulled out of the fill sleeve 100 by pulling up on the plunger 14. The upward force on the plunger 14, and consequently barrel 12 can be considerable, depending on the size of the opening 110 and the viscosity of the liquid.
Deflectable legs 142 also each include a guide member 149 that extends into the interior volume 109 of the fill sleeve 100. Guide members 149 operate to force the gripping feature 140 into an open position when the syringe barrel 12 is placed in contact with the guide features by forcing the legs 142 away from the longitudinal axis L of the fill sleeve 100. Thus, in the absence of pressure on the finger grips 146, the gripping feature is in the open position with the syringe 11 inserted into the fill sleeve. Guide members 149 also provide a contact point about which the deflectable legs 142 can deflect into the closed position. Also, guide member 149 can operate as guiding surfaces to help align the barrel 12 within the fill sleeve 100. In the configuration shown, gripping feature 140 allows for the syringe 11 to be easily removed from the fill sleeve 100 in the absence of pressure on the finger grips 146 and to be easily retained in the fill sleeve 100 with pressure on the finger grips 146.
Referring to
In example embodiments, the fill sleeves, syringes, and their respective components are made of a polymeric material. For example, in one embodiment, the fill sleeves and syringes are made of polycarbonate and the sealing members used therein are made of a silicone rubber. Other materials can be used.
The various embodiments described above are provided by way of illustration only and should not be construed to limit the claims attached hereto. Those skilled in the art will readily recognize various modifications and changes that may be made without following the example embodiments and applications illustrated and described herein, and without departing from the true spirit and scope of the disclosure.
This application claims the benefit of U.S. Patent Application Ser. No. 61/518,416, filed on May 5, 2011, the entirety of which is hereby incorporated by reference.
Number | Date | Country | |
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61518416 | May 2011 | US |