Apparatus for roasting coffee beans

Information

  • Patent Grant
  • RE37238
  • Patent Number
    RE37,238
  • Date Filed
    Wednesday, October 14, 1998
    26 years ago
  • Date Issued
    Tuesday, June 26, 2001
    23 years ago
  • US Classifications
    Field of Search
    • US
    • 099 286
    • 099 357
    • 099 469
    • 099 476
    • 099 483
    • 099 518
    • 099 525
    • 099 600
    • 099 601
    • 034 233
    • 034 533
    • 034 594
    • 034 225
    • 034 68
    • 034 267
    • 034 609
    • 034 136
    • 034 560
    • 034 181
    • 034 589
    • 366 101
    • 366 107
    • 366 165
    • 219 385
    • 219 386
    • 219 389
    • 219 400
    • 241 65
    • 241 100
    • 426 466
    • 426 467
  • International Classifications
    • A23N1200
    • A47J3142
    • A47J4252
Abstract
The present invention relates to an apparatus for roasting raw coffee beans which apparatus can instantly roast a small quantity of raw coffee beans according to personal taste and provide a unique taste and fragrance of coffee, and in particular to an apparatus suitable for home use. The apparatus has a roasting vessel for containing raw coffee beans to be roasted. A plurality of air openings are provided for creating a whirling vertical motion to a heated airstream ascending therethrough, whereby the raw beans are roasted and also caused to have their hulls separated and caused to ascend upwardly with the airstream to a hull-receiving vessel.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an apparatus for roasting raw coffee beans, which apparatus is capable of instantly roasting a small quantity of raw coffee beans according to personal taste, and provides a unique taste and fragrance of coffee, and in particular to an apparatus suitable for home use.




Coffee is a popular drink. Drinking coffee has been prepared by boiling raw beans with a percolator or by mixing coffee powders in boiling water. In the present days, however, people have a tendency to prefer raw bean coffee which is superior in taste and fragrance.




In spite of its quality, the taste and fragrance of raw bean coffee can be changed not only by the ways of processing raw beans, but also in the manner it is stored. Thus, in order to enjoy the particular taste and fragrance of raw bean coffee, after purchasing raw beans in a small quantity, people have to instantly process raw beans properly whenever required.




SUMMARY OF THE INVENTION




The present invention was made with a view to satisfying the aforementioned requirements, and its object is to provide an apparatus for roasting raw coffee beans at home according to personal taste.




To accomplish the object of the present invention there is provided an apparatus for roasting raw coffee beans comprising a main housing having an air inlet; a blower fan assembly mounted on the main housing for blowing air; a heater assembly mounted on the housing and above the blower fan assembly for generating heat, the blower fan assembly directing the heat upwardly; a roasting vessel above the heater assembly for containing raw coffee beans to be roasted; a hull-receiving vessel for receiving and storing the hulls of the raw coffee beans blown along the air stream directed thereto from the roasting vessel, the hull-receiving vessel having an air outlet; a cover for covering the roasting vessel, the cover guiding hulls from the raw coffee beans along the path of the air stream; and a power means for providing power to the blower fan assembly and the heater assembly.




The apparatus of the invention is adapted to roast raw coffee beans by means of a heated airstream for a predetermined period of time, to simultaneously remove raw-bean hulls, and then to apply a cooling airstream at the end of the roasting process.











BRIEF DESCRIPTION OF THE DRAWINGS




The above object and other advantages of the present invention will become more apparent by describing in detail preferred embodiments thereof with reference to the attached drawings in which:





FIG. 1

is a perspective view of an apparatus according to one embodiment of the present invention in its assembled state;





FIG. 2

is a side view of the apparatus illustrated in

FIG. 1

;





FIG. 3

is a vertical cross-sectional view of the apparatus illustrated in

FIG. 1

;





FIG. 4

is a perspective view showing the exploded state of a seal and roasting-vessel mounting member according to one embodiment of the present invention;





FIG. 5

is a perspective view showing the exploded state of a blowing fan and a heater unit according to one embodiment of the present invention;





FIG. 6

is a perspective view showing a roasting vessel according to one embodiment of the present invention;





FIG. 7

is a perspective view showing the exploded state of the cover and hull-receiving vessel according to one embodiment of the present invention;





FIG. 8

is a vertical cross-sectional view showing the apparatus according to one embodiment of the present invention during operation;





FIG. 9

is a perspective view showing the exploded state of an apparatus according to another embodiment of the present invention;





FIG. 10

is a perspective view showing the assembled state of the apparatus according to another embodiment of the present invention; and





FIG. 11

is a cross-sectional view showing the assembled state of the apparatus illustrated in FIG.


10


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




The preferred embodiments of the present invention will be described hereinafter in more detail by reference to the accompanying drawings.




Referring to

FIGS. 1-8

, the apparatus for roasting raw coffee beans according to one embodiment of the present invention comprises a main housing having an air inlet; a blower fan assembly mounted on the main housing for blowing air; a heater assembly mounted in the housing and above the blower fan assembly for generating heat, the blower fan assembly directing the heat upwardly; a roasting vessel above the heater assembly for containing raw coffee beans to be roasted; a hull-receiving vessel for receiving and storing the hulls of the raw coffee beans blown along the air stream directed thereto from the roasting vessel, the hull-receiving vessel having an air outlet; a cover for covering the roasting vessel, the cover guiding hulls from the raw coffee beans along the path of the air stream; and a power means for providing power to the blower fan assembly and the heater assembly, wherein the roasting vessel includes a plurality of holes for allowing the heated air stream from the heater assembly to enter into the interior of the roasting vessel, and the cover has a hull-guide means for directing the hulls from the roasted coffee beans along a specific downstream path.




Particularly, the apparatus according to one embodiment of the present invention includes a main body or housing


110


, a timer


120


, a heater assembly


140


(FIG.


3


), a roasting vessel


150


in which is placed raw coffee beans that are to be roasted, a cover


160


, and a hull-receiving vessel


170


for receiving and storing therein separated hulls of the roasted beans (FIG.


3


). The structure and characteristics of each element are explained below.




Main housing


110


has a central section which is similar to a cylindrical shape, and is open from above, and has an air inlet


111


(

FIG. 3

) formed therein, a blowing fan/heater mounting portion


112


(FIG.


4


), a roasting vessel mounting portion


113


, and a hull-receiving vessel mounting portion


114


.




There are provided a plurality of air inlets


111


, formed at the bottom of main housing


110


, so that ambient air is inducted from the exterior of housing


110


to the interior. Blowing fan/heater mounting portion


112


of main housing


110


has a cylindrically-shaped, interior space, so that a blowing fan


132


(

FIG. 3

) and heater assembly


140


may be mounted thereon.




Roasting-vessel mounting portion or receptacle


113


has an annular flange or bead that projects inwardly to the inside of housing


110


at the upper circumference of blowing fan/heater mounting portion


112


, so that roasting vessel


150


, which will be explained hereinafter, can be safely mounted. Hull-receiving vessel mounting portion


114


enables hull-receiving vessel


170


, which will be explained hereinafter, to be safely mounted at rear of housing


110


, in which air recovering openings are formed.




Conventional timer


120


is installed in front of housing


110


, and operated in a rotary manner, in order to allow for the performance of a roasting step and a cooling step. In other words, when timer


120


is in the roasting step, a blowing fan assembly


130


and heater assembly


140


are adapted to be operated, and when timer


120


is in the cooling phase, only blowing fan assembly


130


is adapted to be operated, while heater assembly


140


is not operated. It is preferred that timer


120


indicates the sign with regard to the roasting step and the cooling step at the front part of housing


110


at which timer


120


is installed, so that timer


120


can adjust the operating time of heater assembly


140


according to the quantity of raw coffee beans to be processed.




For example, the roasting state indicates the number of cups of coffee to be extracted from raw beans to be processed, and the cooling state is indicated in the unit of minutes, it being proper for the time to be set up to three minutes.




Fan assembly


130


comprises a motor


131


and a fan


132


, and is installed at the bottom side of main housing


110


, and is located in blowing fan/heater mounting portion


112


. Preferably, a small-size motor, the capacity of which is around 10,000 ppm, is used. Fan


132


is structured such that it is made from a flat sheet that has vanes bent radially outwardly, as seen in

FIG. 5

, and is fabricated to the size which can be installed in heater assembly


140


. Heater assembly


140


is operatively positioned above blowing fan


132


and consists of an outer casing


141


and a heating element


142


installed therein. Casing


141


has a lower casing section


141


a and an upper casing section


141


b having blow openings


141


c and


141


d, respectively.




Blow openings


141


c in lower case


141


a are formed largely in the part thereof which is opposite motor


131


, in order to maximize the airstream. Blow openings


141


d in upper casing


141


b are formed in large number but in small size, and they extend over a large, wide area in order to disperse the airstream. Heating element


142


is fixed between a pair of insulating plates


143


, an upper plate


143


b and a lower plate


143


a (FIG.


5


). Lower insulating plate


143


a is affixed to outer casing


141


between parts


141


a and


141


b thereof, with its diameter being larger than upper insulating plate


143


b. The heating assembly includes a thermostat


144


and a temperature fuse


145


connected to heating element


142


, in order to prevent overheating, in the conventional manner.




Roasting vessel


150


is placed in roasting-vessel mounting portion


113


formed in main housing


110


, such that it is positioned above and over heater assembly


140


, and it consists of a bottom portion


153


and a main body portion


155


. Bottom portion


153


is made of a nonferrous metal having good thermal conductivity, such as aluminum, with the interior of bottom


151


projected upwardly like a cone, in which radially arranged blow openings


152


a and


152


b are formed.




Air openings


152


a are formed in the central part of bottom


151


(FIG.


6


), and air openings


152


b are formed about the outer part. Three, or more, air openings


152


a are arranged like steps. That is, each opening


152


a is formed as a linear slot that marks the termination or outlet of a raised, upwardly sloping upper wall


152


′. Each upper, sloping wall


152


′ begins substantially at a lower vertical level coplanar with the rest of the bottom surface


151


, in which are formed air openings


152


b, and then each rises in approximately 15 degree radical arc about bottom surface


151


, and then terminates in the horizontal-slot air openings


152


a. Three such air openings


152


a thus provide swirling air current motion. Three air openings


152


b are located at bottom surface


151


, and are interspersed between three air openings


152


b, whereby three air openings are spaced 120 degrees apart. However, it is possible to provide just one air opening


152


b in order to apply the upward air current.




A circumferential portion


154


of bottom portion


153


is adapted to support the open bottom of main body portion


155


. It is preferred that main body portion


155


be made of transparent glass having a low thermal conductivity, in order for the inside to be visible, so that a measuring indicator may be provided. For example, a user may measure the quantity accurately by indicating the number of cups of coffee to be extracted according to the quantity of raw beans fed into roasting vessel


150


. In addition, main body portion


155


is equipped with a handle


156


, and its cross-sectional area is preferably H-shaped to enlarge its thermal emitting effect.




Cover


160


(

FIG. 7

) for the roasting vessel is made from synthetic resin material for a good moldability. Cover


160


forms an air path so as to accomplish the functions of not only opening and closing the upper part of body portion


155


of the roasting vessel, but also directing and discharging separated raw-bean hulls to hull-receiving vessel


170


by being connected to it by means of hinge openings


162


located at both lateral sides of its rear. At the upper side of this cover


160


, first air outlets


163


and second air outlets


164


are formed in the shape of long slots, and preferably, the first outlets are arranged radially on the central part of a cover, while the second outlets are arranged on the extended portion at which the airstream path is formed. Hull-receiving vessel


170


has projections


171


formed at its sides, so as to pivotally mount cover


160


, and is fabricated so as to be safely placed in hull-receiving vessel mounting portion


114


located at the backside of housing


110


. Hull-receiving vessel


170


forms a chute with inner and downwardly extending inclined surfaces, and has a plurality of air openings in its bottom surface similar to first and second air outlets


163


and


164


, so that the airstream from cover


160


is finally discharged therethrough.




A seal


180


is further provided (FIGS.


4


and


8


), in order to provide an air seal when roasting vessel


150


is placed on main housing


110


. Also provided is a mounting member


190


that allows roasting vessel


150


to be attached to, or detached from, main housing


110


. Annular seal or packing


180


is made of silicone having good heat-resistance, and is dimensioned such that the inner circumference thereof is placed on the outer annular edge of the upper surface of casing section


141


b of heater assembly casing


141


, while the outer circumference thereof is placed on the outer annular edge of the upper surface of casing section


141


b of heater assembly casing


141


, while the outer circumference thereof is placed on annular bead or flange of the roasting-vessel mounting portion


113


of housing


110


. A groove is formed in the bottom surface of seal


180


in order to improve its compressibility. Roasting vessel mounting member


190


is also in annular form, and has a plurality of downwardly-extending projections


191


that are formed in its bottom surface, and which are affixed to the inner diameter part thereof. Mounting member


190


also has an inwardly-projecting, annular bead


192


formed at an intermediate inner circumference thereof, for abutment against the upper surface of seal


180


. The outer diameter of annular bead


192


is approximately equal to the outer diameter of seal


180


, whereby seal


180


snugly fits inside the lower portion of mounting member


190


against the bottom surface of bead


192


. Thus, annular bead


192


provides a seal-bearing surface for compressing the seal. A plurality of upwardly-extending projections


193


are also provided, with an inclined groove


194


being formed at the upper side of roasting vessel mounting member


190


, in order to attach and detach roasting vessel


150


. Namely, roasting vessel


150


can be fixed by providing the same number of mating projections


157


on the outside of bottom surface


153


at the location corresponding to projections


193


.




The assembly of the present invention of the aforementioned construction will now be explained.




Firstly, timer


120


is assembled in the front of housing body


110


. Blowing fan


132


is integrally combined with motor


131


, such that fan


132


is placed in lower casing


141


a of heater assembly


140


, when blowing fan assembly


130


and heater assembly


140


are assembled. Then, insulating plate assembly


143


having heating element


142


is installed in casing


141


. In this case, lower insulating plate


143


a is affixed at the location where lower casing


141


a and upper casing


141


b meet. Thus, blowing fan


132


is positioned at the lower side of heating assembly


142


, and the blowing fan and heater are assembled integrally under the condition of being installed in casing


141


. Body portion


155


of the roasting vessel is combined with bottom portion


153


, with tight fitness. Cover


160


and hull-receiving vessel


170


are then combined, the former being adapted to be hinged to the latter by inserting projections


171


into holes


162


. After each element has been assembled, blowing fan assembly


130


and heater assembly


140


are emplaced, so that they are positioned in blowing fan/heater housing portion


112


of main housing


110


. At this time, motor


131


is affixed at the bottom of housing


110


, while the upper part of heater casing


141


is close to roasting vessel mounting annular flange


113


. Next, after putting seal


180


on roasting-vessel mounting flange


113


and on the upper surface-edge of casing part


141


b, mounting member


190


is attached to roasting-vessel mounting flange


113


, as seen in

FIG. 3

by means of the projections, or feet,


191


. Projections


191


abut against the underside of roasting vessel mounting flange


113


, with annular bead


192


abutting against the upper surface of seal


180


for sandwiching the seal tight. Then, in order to mount roasting vessel


150


, its main body portion


155


is rotated clockwise when its bottom portion


153


is positioned in mounting member


190


, of which rotation is accomplished by holding handle


156


of main body portion


155


. The rotation causes mating projections


157


to be inserted in inclined grooves


194


of mounting member


190


. At this time, the annular bottom edge of bottom portion


153


of the roasting vessel is supported on the upper part of seal


180


, as seen in FIG.


8


. Thus, a grooved portion


181


of seal


180


is widened, which results in greater surface contact between bottom portion


153


and seal


180


. In this way, an air-tightness is ensured. Furthermore, if body portion


155


is rotated counter-clockwise, removal is achieved. Cover


160


is then placed on the entrance of main body portion


155


of the roasting vessel, and hull-receiving vessel


170


is placed in hull-receiving mounting portion


114


of main housing


110


. The apparatus of the present invention is, then, in a usable state.




The use of the present invention assembled as above is in the order set forth below.




a) A suitable quantity of raw beans are put into roasting vessel


150


. At this time, the required quantity can be determined on the basis of the scale on main body portion


155


.




b) Roasting vessel


150


containing raw beans is placed on mounting member


190


, and thereafter, locked by being rotated clockwise.




c) After cover


160


is hinged to hull-receiving vessel


170


, hull-receiving vessel


170


is placed in hull-receiving mounting portion


114


of main housing


110


, and roasting vessel


150


is covered with cover


160


.




d) The timer is set to the desired indicia on the scale thereof, according to the quantity of raw beans to be roasted. At this time, if controlled in accordance with the scale indicated on main body portion


155


, a roasting step and a cooling step are accomplished, in order. For the roasting step, fan assembly


130


and heater assembly


140


are operated, so that motor


131


and fan


132


are rotated at the speed of about 10,000 rpm or over, and heating element


142


is heated to about 240° C. Thus, ambient air is sucked through air inlets


111


of the bottom of housing


110


and openings


141


c of heater casing


141


, and a heated airstream is generated to ascend rapidly through heater casing


141


d. Since the ascending heated airstream is sealed via seal


180


, it is discharged through openings


152


a and


152


b formed at the bottom of a bottom portion


153


of the roasting vessel, without leakage to the outside. Thus, the airstream passing through air openings ascends vertically, and the ascending airstream passing through air openings whirls around in the circumferential direction.




Consequently, a compound, ascending stream is generated at the inside of roasting vessel


150


. By such heated and partially turbulent hot airstream, raw beans in roasting vessel


150


are mixed uniformly, roasted and gradually hulled. The hulls removed from the raw beans by the turbulent airstream ascend upwardly. At this time, the heated wind ascending in roasting vessel


150


is diminished in its quantity, because a part of it is discharged through first outlets


163


and second outlets


164


in cover


160


, and the hulls ascending to cover


160


are directed to hull-receiving vessel


170


along the upstream blowing path.




The hulls then descend along with a stream of air discharged to hull-receiving vessel


170


, in order to accumulate in hull-receiving vessel


170


. The raw beans being roasted with their hulls removed have a deep brown color. When raw beans have been roasted adequately, timer


120


causes the apparatus to enter into the cooling stage after finishing the roasting step. In the cooling stage, since the power source is continuously connected only to blowing fan


132


and disconnected from heater unit


140


, only blowing fan


132


operates. Since a cooling air is introduced, the raw beans are cooled, and oil does not leak out, at the surfaces of raw scrubbing. The cooling step continues for about three minutes. Interruption of the power source to blowing fan


130


ends the cooling stage.




e) After raw beans have been roasted, cover


160


is lifted up and the handle of roasting vessel


150


is rotated counter-clockwise to separate roasting vessel


150


from housing


110


, to thereby obtain the roasted beans.




f) Afterward, the hulls are separated from cover


160


by pressing both sides of hull-receiving vessel


170


, and thrown out. Raw beans obtained through a roasting process as above are pulverized by means of a pulverizer and extracted using an extracting machine, and usable as raw bean coffee.




Another preferred embodiment of the present invention will be described in detail with referring to

FIGS. 9-11

.




The apparatus for roasting raw coffee beans according to another embodiment of the present invention comprises a main housing having an air inlet; a blower fan assembly mounted on the main housing for blowing air; a heater assembly mounted on the housing and above the blower fan assembly for generating heat, the blower fan assembly directing the heat upwardly; a whirlwind generating plate above the heater assembly; a roasting vessel above the heater assembly for containing raw coffee beans to be roasted; a hull-receiving vessel for receiving and storing the hulls of the raw coffee beans blown along the air stream directed thereto from the roasting vessel, the hull-receiving vessel having an air outlet; a filter provided in the air outlet; a cover for covering the roasting vessel, the cover guiding hulls from the raw coffee beans along the path of the air stream; and a power means for providing power to the blower fan assembly and the heater assembly.




Particularly, the apparatus according to another embodiment of the present invention includes a heater


240


, a blowing fan assembly


230


, a whirlwind generating plate


251


above heater


240


, a roasting vessel


250


made of transparent glass, vertically combined on whirlwind generating plate


251


, a roasting vessel handle


256


a provided at one side of roasting vessel


250


by means of a sealing bean


253


, a groove portion


257


formed at the upper edge of roasting vessel handle


256


a, a hull-receiving vessel


270


which is detachably inserted onto roasting vessel


250


, a discharge hole


273


and a hull-receiving part


272


separated by an exhaustion inducing inclined plane


271


formed at the inner portion of hull-receiving vessel


270


, a plurality of exhausting holes


274


perforated at the upper portion of hull-receiving vessel


270


, a filter


275


provided in exhausting holes


274


, a hull-receiving vessel handle


276


which is combined, with one side of hull-receiving vessel


270


and of which lower portion is placed on groove portion


257


and a cover


260


which closes hull-receiving vessel


270


.




Roasting vessel


250


is made of transparent glass material for visibility into and has a cylindrical shape of which upper and lower portion are opened. Whirlwind generating plate


251


is provided under roasting vessel


250


.




Hull-receiving vessel


270


is separated into discharge hole


273


and hull-receiving part


272


by exhaustion inducing inclined plate


271


, and is provided with a projection


277


at the middle of hull-receiving vessel


270


, on which the lower portion of filter


275


is suspended. Also provided is a suspending projection


278


at the lower portion of hull-receiving vessel


270


, which is suspended on roasting vessel


250


. An inclined portion


279


is formed at the lower portion of discharge hole


273


to accomplish smooth exhaustion of air including hulls from wide portion to narrow portion.




Filter


275


formed in exhausting hole


274


plays the role of a filter for exhausting only air outwardly.




The bottom of whirlwind generating plate


251


is formed as a continuous inclined plate


254


. Blow openings


252


are formed in terraces at steps between inclined plane


254


.




Blow openings


252


are formed alternately as long and short openings to generate a whirlwind.




Cover


260


is formed as a dome-shape and induces the exhausted air through discharge hole


273


downwardly to drop hulls into hull-receiving part


272


.




When roasting raw coffee beans using the apparatus of the present invention, an appropriate amount of raw coffee beans is put in roasting vessel


250


and the vessel is combined with a main body


210


. Then, hull-receiving vessel


270


including cover


260


is provided onto roasting vessel


250


.




When hull-receiving vessel


270


is inserted into roasting vessel


250


, hull-receiving vessel handle


256


b comes into contact with roasting vessel handle


256


a to give a simple look.




The raw coffee beans could also be placed through discharge hole


273


after opening cover


260


, even when roasting vessel


250


and hull-receiving vessel


270


are combined as shown in FIG.


9


.




At this stage, timer


220


is set to a desired division to proceed with the roasting step and the cooling step.




As the roasting step, blowing fan


230


rotates at about 1,000 rpm and heater


240


is heated to about 240° C. The airstream flowing into the apparatus by means of blowing fan


230


is heated by heater


240


and rises spirally and rapidly through blow openings


252


in terraces of whirlwind generating plate


251


.




The air flow through blow openings


252


in terraces forms a rising stream while whirling.




At this time, the raw coffee beans in roasting vessel


250


drop and roll over and over to be mixed uniformly and to be cooked by the hot air stream. The raw coffee beans change their rotating direction which chips off the hulls during rolling and the removed hulls rise by the air through discharge hole


273


in the middle of hull-receiving vessel


270


.




The raised air through discharge hole


273


is spread above hull-receiving vessel


270


to all directions to reduce its velocity and is exhausted through filter


275


and exhausting hole


274


.




As the air stream is spread and exhausted, the hulls of the raw coffee beans drop into hull-receiving part


272


separated from discharge hole


273


by exhaustion inducing inclined plane


271


.




Meanwhile, since roasting vessel


250


is transparent, the raw coffee beans could be observed with naked eyes. If dark brown color is represented, the raw coffee beans are regarded as being roasted appropriately.




After appropriate roasting for about 3-5 minutes, the cooling step in which blowing fan assembly


230


is operated is started by means of a timer


220


.




After cooling for about 3 minutes, the power is turned off. Hull-receiving vessel


270


is detached while catching a hull-receiving vessel handle


256


b and roasting vessel


250


is detached while catching roasting vessel handle


256


a to thereby obtain the roasted beans and complete the roasting of the raw beans.




The roasted beans are pulverized using a pulverizer and extracted using an extracting machine for drinking.




Since the apparatus according to the above-mentioned embodiment includes housing


210


, roasting vessel


250


and hull-receiving vessel


270


successively, housing


210


could be designed at will. Moreover, housing


210


and hull-receiving vessel


270


can not possibly de damaged by the heat from heater


240


.




In addition, since the air stream rises through discharge hole


273


and is spread to all directions, while reducing its velocity, the hulls of the raw coffee beans drop advantageously into hull-receiving part


272


without generating powdered hulls.




The preferred embodiments of the present invention aforementioned can be fabricated to a small size so as to be used easily at home, and it can provide raw bean coffee by roasting a small quantity of raw beans whenever required. Additionally, it enables users to enjoy a variable taste and fragrance of raw beans by adjusting the processing time according to a personal taste.




While the present invention has been particularly shown and described with reference to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be effected therein without departing from the spirit and scope of the invention as defined by the appended claims.



Claims
  • 1. An apparatus for roasting raw coffee beans comprising:a main housing having an air inlet; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing and above said blower fan assembly for generating heat, said blower fan assembly directing the heat upwardly; a roasting vessel above said heater assembly for containing raw coffee beans to be roasted; a hull-receiving vessel for receiving and storing hulls of said raw coffee beans blown along the air stream directed thereto from said roasting vessel, said hull-receiving vessel having an air outlet; a cover for covering said roasting vessel, said cover guiding hulls from said raw coffee beans along the path of the air stream; and a power means for providing power to said blower fan assembly and said heating assembly, wherein said roasting vessel includes a plurality of holes for allowing the heated air stream from said heater assembly to enter into the interior of said roasting vessel, and said cover has a hull-guide means for directing the hulls from the roasted coffee beans along a specific downstream path.
  • 2. The apparatus for roasting raw coffee beans as claimed in claim 1, further comprising an annular seal upon which said roasting vessel is at lest partially supported, said seal being supported by a portion of said heater assembly and a part of said main housing.
  • 3. The apparatus for roasting raw coffee beans as claimed in claim 2, wherein said seal comprises an annular groove for aiding in its sealing function.
  • 4. The apparatus for roasting raw coffee beans as claimed in claim 1, further comprising an annular, detachable mounting member for mounting said roasting vessel.
  • 5. The apparatus for roasting raw coffee beans as claimed in claim 4, wherein said mounting member comprises a bottom, and plurality of mounting projections formed at said bottom, said projections being operatively associated with a part of said main housing for mounting said mounting member and said roasting vessel; said mounting member further comprising an interior annular bead for contact against said seal, and at least one upwardly extending finger-member for detachably supporting roasting vessel.
  • 6. The apparatus for roasting raw coffee beans as claimed in claim 1, further comprising a timer for controlling the operation of said power means; said timer having a first stage for coupling said power means to both said fan assembly and said heater assembly, and a second stage for coupling said power means to said fan assembly and for disconnecting said power means from said heater assembly, whereby a cooling cycle is provided for cooling the roasted coffee beans.
  • 7. The apparatus for roasting raw coffee beans as claimed in claim 1, wherein said roasting vessel comprises a main body portion, and a bottom portion, said bottom portion having an interiorly, upwardly-projecting, substantially conically-shaped bottom surface; said plurality of holes in said roasting vessel being formed in said bottom surface; said plurality of holes comprising a first set and a second set for creating a whirling vertical motion to the heated airstream ascending therethrough, whereby said raw coffee beans are roasted and also caused to have their hulls separated to ascend upwardly with the airstream to said hull receiving vessel.
  • 8. The apparatus for roasting raw coffee beans as claimed in claim 7, wherein said roasting vessel comprises a handle having an H-shaped cross section for increasing thermal emission.
  • 9. The apparatus for roasting raw coffee beans as claimed in claim 7, wherein said bottom portion of said roasting vessel comprises at least one projection for cooperating with at least one upwardly extending finger member for detachably mounting said roasting vessel.
  • 10. The apparatus for roasting raw coffee beans as claimed in claim 1, wherein said cover opens and closes the upper entrance of said roasting vessel, said cover being pivotally connected to said hull-receiving vessel.
  • 11. An apparatus for roasting raw coffee beans comprising:a main housing having an air inlet; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing and above said blower fan assembly for generating heat, said blower fan assembly directing the heat upwardly; a roasting vessel above said heater assembly for containing raw coffee beans to be roasted; a hull-receiving vessel for receiving and storing hulls of said raw coffee beans blown along the air stream directed thereto from said roasting vessel, said hull-receiving vessel having an air outlet; a cover for covering said roasting vessel, said cover guiding hulls from said raw coffee beans along the path of the air stream; a power means for providing power to said blower fan assembly and said heating assembly; a whirlwind generating plate above said heater assembly; and a filter provided in said air outlet.
  • 12. The apparatus for roasting raw coffee beans as claimed in claim 11, wherein the bottom of said whirlwind generating plate is formed as a continuous inclined plane and is provided with blow openings at steps between said inclined plane.
  • 13. The apparatus for roasting raw coffee beans as claimed in claim 12, wherein a first group of said blow openings having a first length and a second group of said blow openings having a second length longer than the first length are alternately arranged.
  • 14. The apparatus for roasting raw coffee beans as claimed in claim 11, wherein said roasting vessel is made of transparent glass and is fixed on said whirlwind generating plate.
  • 15. The apparatus for roasting raw coffee beans as claimed in claim 14, wherein a roasting vessel handle ms provided on one side of said roasting vessel using a sealing band.
  • 16. The apparatus for roasting raw coffee beans as claimed in claim 11, wherein a hull-receiving vessel handle is provided on one side of said hull-receiving vessel.
  • 17. The apparatus for roasting raw coffee beans as claimed in claim 16, wherein said hull-receiving vessel handle comes in contact with said roasting vessel handle when combining said hull-receiving vessel with said roasting vessel.
  • 18. The apparatus for roasting raw coffee beans as claimed in claim 11, wherein said discharge hole having said inclined plate is formed at the center of said hull-receiving vessel, whereby air stream including hulls is smoothly blown from wide to narrow portion.
  • 19. The apparatus for roasting raw coffee beans as claimed in claim 11, further comprising a projection for fixing said filter in said hull-receiving vessel.
  • 20. The apparatus for roasting raw coffee beans as claimed in claim 11, further comprising a suspending projection which is suspended at the upper portion of said roasting vessel at the lower portion of said hull-receiving vessel.
  • 21. The apparatus for roasting raw coffee beans as claimed in claim 11, wherein said cover is formed in a dome-shape, whereby the air stream blown through said discharge hole is directed downwardly to drop the hull in said hull-receiving part.
  • 22. An apparatus for roasting raw coffee beans comprising:a main housing having an air inlet; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing for generating heat, said blower fan assembly directing the heat in a heated airstream; and a roasting vessel for containing raw coffee beans to be roasted, said roasting vessel including an interiorly, upwardly projecting, substantially conical-shaped bottom surface, said surface including a plurality of holes to allow entry of the heated airstream into the interior of said roasting vessel.
  • 23. The apparatus for roasting raw coffee beans according to claim 22, wherein said plurality of holes comprises a first set and a second set, with each of the holes of the first set being larger than each of the holes of the second set.
  • 24. The apparatus for roasting coffee beans according to claim 23 wherein said first set of holes are provided in the form of elongate slots having a first length, and the second of holes are provided in the form of elongate slots having a second length shorter than the first length.
  • 25. An apparatus for roasting raw coffee beans comprising:a main housing including at least one upwardly extending finger; a blower fan assembly mounted on said main housing for blowing air; a main heater assembly mounted in said housing for generating heat, said blower fan assembly directing the heat in a heated airstream; and a roasting vessel for containing raw coffee beans to be roasted, the roasting vessel including at least one projection adapted to engage the at least one upwardly extending finger to detachably mount the roasting vessel to the main housing.
  • 26. An apparatus for roasting raw coffee beans comprising:a main housing; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing for generating heat, said blower fan assembly directing the heat in a heated airstream; and a roasting vessel for containing raw coffee beans to be roasted, said roasting vessel formed as a separate unit that can be removed from the main housing, said roasting vessel including a plurality of openings in the form of slots to allow entry of heated air into the roasting vessel.
  • 27. An apparatus for roasting raw coffee beans comprising:a main housing; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing for generating heat, said blower fan assembly directing the heat in a heated airstream; and a roasting vessel for containing raw coffee beans to be roasted said roasting vessel formed as a separate unit that can be removed from the main housing, said vessel including a whirlwind generating plate.
  • 28. An apparatus for roasting raw coffee beans comprising:a main housing; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing for generating heat, said blower fan assembly directing the heat in a heated airstream; and a roasting vessel for containing raw coffee beans to be roasted, said roasting vessel formed as a separate unit that can be removed from the main housing, at least a majority of the roasting vessel defined by a transparent, cylindrical shaped container.
  • 29. The apparatus for roasting raw coffee beans of claims 28 wherein the roasting vessel comprises a transparent upper portion and a lower portion having holes formed therein for the entry of the heated airstream into the roasting vessel, the upper portion having a continuous cylindrical shape with a circular, open end engaged with the lower portion.
  • 30. An apparatus for roasting raw coffee beans comprising:a main housing having an air inlet; a blower fan assembly mounted on said main housing for blowing air; a heater assembly mounted in said housing for generating heat, said blower fan assembly directing the heat in a heated airstream; a roasting vessel above said heater assembly for containing raw coffee beans to be roasted; and a plate positioned to direct the heated airstream into the roasting vessel, the plate including a first group of slotted blow openings having a first length and a second group of slotted blow openings having a second length longer than the first length.
  • 31. A coffee roaster of the class which roasts coffee by forcing heated air through a bed of coffee beans comprising:a main housing; a duct on said main housing; a heater; a blower positioned to force air through said heater and said duct; an oven for holding a charge of coffee beans during the roasting process; said oven including a lower section dimensioned to permit insertion of said lower section into said duct and removal of said lower section from said duct.
  • 32. A method of roasting coffee, including the steps of:placing a removable oven partially into a heated air supply; forcing heated air from said supply into said removable oven via elongated slots in said removable oven; converting said green coffee beans into roasted coffee beans by heat transfer from said heated air; and removing said removable oven from said heated air supply after said green coffee beans have been converted to said roasted coffee beans having a desired degree of roast.
Priority Claims (1)
Number Date Country Kind
95-11209 May 1995 KR
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of my application, Ser. No. 08/333,762 filed on Nov. 3, 1994 which is now abandoned.

US Referenced Citations (12)
Number Name Date Kind
4271603 Moore, III Jun 1981
4325191 Kumagai et al. Apr 1982
4484064 Murray Nov 1984
4494314 Gell, Jr. Jan 1985
4602147 Gell Jul 1986
4841849 Shimomura et al. Jun 1989
4860461 Tamaki et al. Aug 1989
4895308 Tanaka Jan 1990
5269072 Waligorski Dec 1993
5359788 Gell, Jr. Nov 1994
5500237 Gell, Jr. et al. Mar 1996
5573802 Porto Nov 1996
Divisions (1)
Number Date Country
Parent 08/506708 Jul 1995 US
Child 09/172427 US
Continuation in Parts (1)
Number Date Country
Parent 08/333762 Nov 1994 US
Child 08/506708 US
Reissues (1)
Number Date Country
Parent 08/506708 Jul 1995 US
Child 09/172427 US