Claims
- 1. A separation device for separating lighter particles such as lamina containing little or no stem from threshed leaf tobacco which comprises
- means defining a separation chamber having opposite sides;
- means for establishing a generally upward air flow in said separation chamber between the opposite sides thereof;
- threshed leaf tobacco projecting means in one side of said chamber for projecting threshed leaf tobacco across the generally upward air flow in said chamber so that (1) lighter particles are carried upwardly by the air flow within said chamber and (2) heavier particles move by gravity downwardly through the air flow within said chamber;
- means for receiving the heavier particles moving downwardly through the air flow within said chamber and discharging said heavier particles therefrom; and
- means for receiving the lighter particles carried upwardly by the air flow within said chamber and discharging said lighter particles therefrom;
- said lighter particle receiving and discharging means comprising
- an exit chamber adjacent the upper portion of said separation chamber;
- an endless foraminous conveyor having a lower operative flight extending across the upper portion of said separation chamber and into said exit chamber;
- said upward air flow establishing means comprising fan means having a suction side and a pressure side;
- means for mounting said fan means so that the pressure side thereof is operable to establish the generally upward air flow within said separation chamber and the suction side thereof is operable to cause air in the upper portion of said separation chamber to move upwardly through the operative flight of said endless foraminous conveyor whereby the lighter particles moving upwardly within said separation chamber are biased thereby to be engaged on downwardly facing surfaces of the operative flight of said endless foraminous conveyor; and
- means for moving said endless foraminous conveyor in a direction to cause the lighter particles engaged on the downwardly facing surfaces of the operative flight thereof to be moved from said separation chamber into said exit chamber where the engaged lighter particles are no longer biased into conveyor fight engagement by upwardly flowing air and are moved downwardly from conveyor flight engagement for discharge from said exit chamber.
- 2. A separation device as defined in claim 1 wherein the operative flight of said endless foraminous conveyor has means operatively associated therewith for providing a barrier to the flow of air between said separation and exit chambers;
- said barrier providing means comprising a paddle wheel winnower mounted between the separation and exit chambers in a position below the operative flight of said endless foraminous conveyor; and
- means for rotating said paddle wheel winnower so that an upper periphery thereof moves generally at the speed and in the direction of the operative flight of the endless foraminous conveyor.
- 3. A separation device as defined in claim 2 wherein said exit chamber is provided with a power operated paddle wheel winnower means operatively associated with the leading end of the portion of the operative flight of the endless foraminous conveyor therein for (1) positively removing particles remaining in engaged relation with the downwardly facing surfaces thereof and (2) moving the same downwardly.
- 4. A separation device as defined in claim 1 wherein said heavy particle receiving and discharging means includes an endless heavy particle foraminous conveyor within a lower air inlet end of said separation chamber having openings therein of a size to allow the upward air flow to pass upwardly therethrough while preventing heavier particles moving downwardly through said upward air flow from passing downwardly therethrough.
- 5. A separation device as defined in claim 4, wherein said fan mounting means includes pressure side duct means for communicating the pressure side of said fan means with the lower inlet end of said separation chamber, said pressure side duct means includes an upwardly diverging downstream duct section extending to said heavy particle conveyor and an upstream duct section extending from pressure side of the fan means and connected with said downstream duct section,
- an upstream portion of said main upstream duct section confining the full pressure side flow of air of said fan means, duct divider wall means within said downstream duct section having a downstream ending at the downstream end of said downstream duct section,
- said duct divider wall means extending from the downstream ending thereof downwardly within the downstream duct section and into a downstream portion of said main upstream duct section to an upstream ending thereof so as to divide the air flowing thereby into a plurality of separate flow paths, and
- means immediately upstream of the upstream ending of said duct divider wall means for varying the proportional amount of the full pressure side flow of air in the upstream portion of said main upstream duct section directed into said separate flow paths so as to establish a distribution of air flow upwardly from the downstream duct section which tends to reduce clumping of tobacco particles projected across the upward air flow to thereby facilitate the carrying upward of the lighter particles with the upward air flow and the downward movement of the heavier particles through the upward air flow.
- 6. A separation device as defined in claim 5, said downstream duct section includes an air flow diffusing member having a multiplicity of air flow openings therein extending across the downstream ending of said downstream duct section in a position below said heavy particle foraminous conveyor.
- 7. A separation device as defined in claim 6, wherein said duct divider wall means includes two pair of wall portions extending downwardly from the downstream ending thereof and dividing the downstream ending of said downstream duct section into four generally equal separate flow paths, a first pair of said wall portions being generally coplanar and curving from their downward extent generally horizontally into and within the adjacent downstream portion of said main upstream duct section, a second pair of said wall portions being generally coplanar and extending generally vertically within the adjacent downstream portion of said main upstream duct section.
- 8. A separation device as defined in claim 7, wherein the upstream ending of said two pairs of wall portions is within a horizontal extent of the adjacent downstream portion of said main upstream duct section.
- 9. A separation device as defined in claim 8, wherein said air flow proportional varying means includes a first vane pivoted at the upstream ending of one of said two pairs of wall portions and a second vane generally perpendicular to said first vane pivoted at the upstream ending of another pair of said two pairs of wall portions, one of said vanes having an angular section removed therefrom to accommodate the pivotal movement of the other vane.
- 10. A separation device as defined in claim 5 wherein said separation chamber has a tobacco supply inlet at the said one side thereof for receiving a supply of threshed leaf tobacco downwardly therethrough and directing the supply of the threshed leaf tobacco downwardly into cooperating relation with said threshed leaf tobacco projecting means, said means for receiving and discharging the heavier particles further including a heavy particle outlet on the opposite side of said separation chamber for receiving heavy particles downwardly therethrough, said inlet and outlet being positioned and constructed such that said separation device can be mounted in side by side relation to a similar separation device having a similar inlet such that the heavier particles moving downwardly through the outlet of said separation device pass downwardly through the similar inlet of the similar separation device.
- 11. A separation device as defined in claim 10 wherein said an endless heavy particle foraminous conveyor having an upper operative flight extending from a position generally below said projecting means to a position above said outlet so as to receive thereon heavier particles moving downwardly through said upward air flow and means for moving said heavy particle conveyor in a direction such that heavier particles received on the operative flight thereof will be moved therewith and discharged therefrom downwardly into said outlet.
- 12. A separation device as claimed in claim 11, wherein said projecting means comprises a power driven rotary projecting winnower having peripheral wall means for maintaining the supply of threshed leaf tobacco moved downwardly from said inlet in cooperating relation with said projecting winnower, said peripheral wall means including a peripheral wall section including a generally tangentially extending discharge end for directing the threshed leaf tobacco from said projecting winnower across the separation chamber, and means for adjusting the angular position of said peripheral wall section with respect to a rotary axis of said projecting winnower to adjust the angular direction the threshed leaf tobacco is projected across the separation chamber by said projecting winnower.
- 13. A separation device for separating threshed leaf tobacco into (1) lighter particles such as lamina containing little or no stem and (2) heavier particles such as lamina with attached stems or naked stems which comprises:
- means defining a separation chamber having horizontally spaced and opposed tobacco inlet and outlet sides and vertically spaced lower air inlet and upper air outlet ends;
- means for establishing a generally upward air flow from said lower air inlet end through said separation chamber and outwardly through the upper outlet end thereof;
- a tobacco supply inlet at the inlet side of said separation chamber for receiving a supply of threshed leaf tobacco downwardly therethrough;
- threshed leaf tobacco projecting means below said tobacco supply inlet for receiving the supply of threshed leaf tobacco moving downwardly through said inlet and for projecting the supply of threshed leaf tobacco across the generally upward air flow within the separation chamber so that (1) the lighter particles are generally carried upwardly by the air flow within the separation chamber and (2) the heavier particles move generally downwardly through the air flow within the separation chamber;
- means for receiving and discharging the lighter particles carried upwardly by the air flow within the separation chamber and discharging said lighter particles therefrom;
- a heavy particle outlet on the outlet side of said separation chamber for receiving heavy particles downwardly therethrough;
- means for directing heavier particles moving downwardly through said upward air flow downwardly into said outlet;
- said outlet and inlet being constructed and operatively oriented in complementary downwardly directing and downwardly receiving vertical positions such that said separation device can be mounted in horizontally aligned side-by-side relation to a similar separation device having a similar outlet and inlet similarly constructed and similarly operative oriented such that the heavier particles moving downwardly through the outlet of said separation device are received downwardly through the similar inlet of the similar separation device.
- 14. A separation device as defined in claim 13 wherein said means for directing heavier particles downwardly into said outlet includes an endless heavy particle foraminous conveyor within the lower air inlet end of said separation chamber having openings therein of a size to allow the upward air flow to pass upwardly therethrough while preventing heavier particles moving downwardly through said upward air flow from passing downwardly therethrough, said heavy particle belt having an upper operative flight extending from a position generally below said projecting means to a position above said outlet so as to receive thereon heavier particles moving downwardly through said upward air flow, means for moving said heavy particle belt in a direction such that heavier particles received on the operative flight thereof will be moved therewith and discharged therefrom downwardly into said outlet.
- 15. A separation device as defined in claim 14 wherein said upward air flow establishing means including a fan means having a suction side and a pressure side, means for communicating the upper outlet end of said separation chamber with the suction side of said fan means, pressure side duct means for communicating the pressure side of said fan means with the lower inlet end of said separation chamber.
- 16. A separation device as defined in claim 15 wherein said pressure side duct means includes an upwardly diverging downstream duct section extending to said heavy particle conveyor and an upstream duct section extending from pressure side of the fan means and connected with said downstream duct section,
- an upstream portion of said main upstream duct section confining the full pressure side flow of air of said fan means, duct divider wall means within said downstream duct section having a downstream ending at the downstream end of said downstream duct section,
- said duct divider wall means extending from the downstream ending thereof downwardly within the downstream duct section and into a downstream portion of said main upstream duct section to an upstream ending thereof so as to divide the air flowing thereby into a plurality of separate flow paths, and
- means immediately upstream of the upstream ending of said duct divider wall means for varying the proportional amount of the full pressure side flow of air in the upstream portion of said main upstream duct section directed into said separate flow paths so as to establish a distribution of air flow upwardly from the downstream duct section which tends to reduce clumping of tobacco particles projected across the upward air flow to thereby facilitate the carrying upward of the lighter particles with the upward air flow and the downward movement of the heavier particles through the upward air flow.
- 17. A separation device as claimed in claim 16 said downstream duct section includes an air flow diffusing member having a multiplicity of air flow openings therein extending across the downstream ending of said downstream duct section in a position below said heavy particle foraminous conveyor.
- 18. A separation device as claimed in claim 17 wherein said duct divider wall means includes two pair of wall portions extending downwardly from the downstream ending thereof and dividing the downstream ending of said downstream duct section into four generally equal separate flow paths, a first pair of said wall portions being generally coplanar and curving from their downward extent generally horizontally into and within the adjacent downstream portion of said main upstream duct section, a second pair of said wall portions being generally coplanar and extending generally vertically within the adjacent downstream portion of said main upstream duct section.
- 19. A separation device as claimed in claim 18 wherein the upstream ending of said two pairs of wall portions is within a horizontal extent of the adjacent downstream portion of said main upstream duct section.
- 20. A separation device as claimed in claim 19 wherein said air flow proportional varying means includes a first vane pivoted at the upstream ending of one of said two pairs of wall portions and a second vane generally perpendicular to said first vane pivoted at the upstream ending of another pair of said two pairs of wall portions, one of said vanes having an angular section removed therefrom to accommodate the pivotal movement of the other vane.
- 21. A separation device as claimed in claim 13 wherein said projecting means comprises a power driven rotary projecting winnower having peripheral wall means for maintaining the supply of threshed leaf tobacco moved downwardly from said inlet in cooperating relation with said projecting winnower, said peripheral wall means including a peripheral wall section including a generally tangentially extending discharge end for directing the threshed leaf tobacco from said projecting winnower across the separation chamber, and means for adjusting the angular position of said peripheral wall section with respect to a rotary axis of said projecting winnower to adjust the angular direction the threshed leaf tobacco is projected across the separation chamber by said projecting winnower.
- 22. Apparatus for separating lighter particles such as lamina containing little or no stem from threshed leaf tobacco which comprises
- means defining a plurality of successive side-by-side separation chambers, each having opposite sides,
- means for establishing a generally upward air flow in each of said plurality of separation chambers between the opposite sides thereof,
- threshed leaf tobacco projecting means in one side of each chamber for projecting threshed leaf tobacco across the generally upward air flow in the associated chamber so that (1) lighter particles are carried upwardly by the air flow within the associated chamber and (2) heavier particles move by gravity downwardly through the air flow within the associated chamber,
- means for receiving the lighter particles carried upwardly by the air flow within each chamber and discharging said lighter particles therefrom,
- discharge means in the opposite side of each chamber disposed in a position to receive threshed leaf tobacco projected by the associated threshed leaf tobacco projecting means which has not been (1) carried upwardly by the air flow in the associated chamber, as lighter particles received on the associated lighter particle receiving and discharging means or (2) moved downwardly through the air flow in the associated chamber as heavier particles, and
- means for receiving heavier particles moved downwardly through the air flow in each chamber and moving the received heavier particles into received relation with respect to the associated discharge means,
- said plurality of side-by-side separation chambers including an initial end chamber having means for directing a supply of threshed leaf tobacco to the threshed leaf tobacco projecting means thereof and a final end chamber,
- the discharge means of each chamber except said final end chamber being operable to direct the threshed leaf tobacco and heavier particles received therein directly to the threshed leaf tobacco projecting means of an adjacent chamber.
- 23. An apparatus as defined in claim 22 wherein each of said separation chambers is of similar construction.
- 24. An apparatus as defined in claim 23 wherein the lighter particle receiving and discharging means comprises an exit chamber adjacent the upper portion of each separation chamber, endless foraminous conveyor means having lower operative flight means extending across the upper portion of each separation chamber and into the associated exit chamber, the upward air flow establishing means of each separation chamber comprising fan means having a suction side and a pressure side, means for mounting each fan means so that the pressure side thereof is operable to establish the generally upward air flow within the associated separation chamber and the suction side thereof is operable to cause air in the upper portion of the associated separation chamber to move upwardly through the lower operative flight means of the associated endless foraminous conveyor means whereby the lighter particles moving upwardly within each separation chamber are biased thereby to be engaged on downwardly facing surface means of the lower operative flight means of the endless foraminous conveyor means, and means for moving said endless foraminous conveyor means in a direction to cause the lighter particles engaged on the downwardly facing surface means of the lower operative flight means thereof to be moved from each separation chamber into the associated exit chamber where the engaged lighter particles are no longer biased into conveyor fight means engagement by upwardly flowing air and are moved downwardly from conveyor flight means engagement for discharge from the associated exit chamber.
- 25. An apparatus as defined in claim 24 wherein the operative flight means extends horizontally at generally one vertical level within each separation chamber and associated exit chamber.
- 26. An apparatus as defined in claim 25 wherein said endless foraminous conveyor means includes a single endless foraminous conveyor.
- 27. An apparatus as defined in claim 24 wherein at least one exit chamber is provided with power-operated paddle wheel winnower means operatively associated with a leading end of the portion of the operative flight means therein of the endless foraminous conveyor means for (1) positively removing particles remaining in engaged relation with the downwardly facing surface means thereof, and (2) moving the engaged particles downwardly.
- 28. An apparatus as defined in claim 27 wherein the lighter particle receiving and discharging means further includes conveyor means mounted in the lower portion of each exit chamber for receiving the lighter particles moving downwardly from said conveyor flight means engagement and discharging the same outwardly of the associated exit chamber.
- 29. An apparatus as defined in claim 24 wherein each of said heaving particle receiving and discharging means includes an endless heavy particle foraminous conveyor within a lower air inlet end of the associated separation chamber having openings therein of a size to allow the upward air flow to pass upwardly therethrough while preventing heavier particles moving downwardly through said upward air flow from passing downwardly therethrough.
- 30. An apparatus as defined in claim 29 wherein each of said fan mounting means includes pressure side duct means for communicating the pressure side of the associated fan means with the lower inlet end of the associated separation chamber, each of said pressure side duct means includes an upwardly diverging outlet duct section extending to the associated heavy particle conveyor and an upstream duct section extending from pressure side of the associated fan means and connected with said downstream duct section,
- an upstream portion of each of said main upstream duct sections confining the full pressure side flow of air of the associated fan means, duct divider wall means within each downstream duct section having a downstream ending at the downstream end of the associated downstream duct section,
- each of said duct divider wall means extending from the downstream ending thereof downwardly within the associated downstream duct section and into a downstream portion of the associated main upstream duct section to an upstream ending thereof so as to divide the air flowing thereby into a plurality of separate blow paths,
- and means immediately upstream of the upstream ending of each of said duct divider wall means for varying the proportional amount of the full pressure side flow of air in the upstream portion of the associated main upstream duct section directed into said separate flow paths so as to establish a distribution of air flow upwardly from the associated downstream duct section which tends to reduce clumping of tobacco particles projected across the upward air flow to thereby facilitate the carrying upward of the lighter particles with the upward air flow and the downward movement of the heavier particles through the upward air flow.
- 31. An apparatus as claimed in claim 30 wherein each of said downstream duct sections includes an air flow diffusing member having a multiplicity of air flow openings therein extending across the downstream ending of the associated downstream duct section in a position below the associated heavy particle foraminous conveyor.
- 32. An apparatus as claimed in claim 31 wherein each of said duct divider wall means includes two pair of wall portions extending downwardly from the downstream ending thereof and dividing the downstream ending of the associated downstream duct section into four generally equal separate flow paths, a first pair of said wall portions being generally coplanar and curving from their downward extent generally horizontally into and within the adjacent downstream portion of the associated main upstream duct section, a second pair of said wall portions being generally coplanar and extending generally vertically within the adjacent downstream portion of the associated main upstream duct section.
- 33. An apparatus as claimed in claim 32 wherein the upstream ending of said two pairs of wall portions is within a horizontal extent of the adjacent downstream portion of the associated main upstream duct section.
- 34. An apparatus as claimed in claim 33 wherein each of said air flow proportional varying means includes a first vane pivoted at the upstream ending of one of the associated two pairs of wall portions and a second vane generally perpendicular to said first vane pivoted at the upstream ending of another pair of the associated two pairs of wall portions, one of said vanes having an angular section removed therefrom to accommodate the pivotal movement of the other vane.
- 35. An apparatus as claimed in claim 24 wherein each of said projecting means comprises a power driven rotary projecting winnower having peripheral wall means for maintaining the supply of threshed leaf tobacco moved downwardly from said inlet in cooperating relation with said projecting winnower, said peripheral wall means including a peripheral wall section including a generally tangentially extending discharge end for directing the threshed leaf tobacco from said projecting winnower across the separation chamber, and means for adjusting the angular position of said peripheral wall section with respect to a rotary axis of said projecting winnower to adjust the angular direction the threshed leaf tobacco is projected across the separation chamber by said projecting winnower.
- 36. A separation device for separating threshed leaf tobacco into (1) lighter particles such as lamina containing little or no stem and (2) heavier particles such as lamina with attached stems or naked stems which comprises:
- means defining a separation chamber having horizontally spaced and opposed tobacco inlet and outlet sides and vertically spaced lower air inlet and upper air outlet ends;
- means for establishing a generally upward air flow from said lower air inlet end through said separation chamber and outwardly through the upper outlet end thereof;
- threshed leaf tobacco projecting means for receiving the supply of threshed leaf tobacco moving downwardly through said inlet and for projecting the supply of threshed leaf tobacco across the generally upward air flow within the separation chamber so that (1) the lighter particles are generally carried upwardly by the air flow within the separation chamber and (2) the heavier particles move generally downwardly through the air flow within the separation chamber;
- means for receiving and discharging the lighter particles carried upwardly by the air flow within the separation chamber and discharging said lighter particles therefrom;
- an endless heavy particle discharging foraminous conveyor within the lower air inlet end of said separation chamber having openings therein of a size to allow the upward air flow to pass upwardly therethrough while preventing heavier particles moving downwardly through said upward air flow from passing downwardly therethrough;
- said upward air flow establishing means including fan means having a suction side and a pressure side;
- means for communicating the upper outlet end of said separation chamber with the suction side of said fan means;
- pressure side duct means for communicating the pressure side of said fan means with the lower inlet end of said separation chamber;
- said pressure side duct means including an upwardly diverging downstream duct section extending to said heavy particle conveyor and an upstream duct section extending from the pressure side of the fan means and connected with said downstream duct section;
- an upstream portion of said main upstream duct section confining the full pressure side flow of air of said fan means, duct divider wall means within said downstream duct section having a downstream ending at the downstream end of said downstream duct section,
- said duct divider wall means extending from the downstream ending thereof downwardly within the downstream duct section and into a downstream portion of said main upstream duct section to an upstream ending thereof so as to divide the air flowing thereby into a plurality of separate flow paths;
- and means immediately upstream of the upstream ending of said duct divider wall means for varying the proportional amount of the full pressure side flow of air in the upstream portion of said main upstream duct section directed into said separate flow paths so as to establish a distribution of air flow upwardly from the downstream duct section which tends to reduce clumping of tobacco particles projected across the upward air flow to thereby facilitate the carrying upward of the lighter particles with the upward air flow and the downward movement of the heavier particles through the upward air flow.
- 37. A separation device as defined in claim 36 wherein said downstream duct section includes an air flow diffusing member having a multiplicity of air flow openings therein extending across the downstream ending of said downstream duct section in a position below said heavy particle foraminous conveyor.
- 38. A separation device as defined in claim 37 wherein said duct divider wall means includes two pair of wall portions extending downwardly from the downstream ending thereof and dividing the downstream ending of said downstream duct section into four generally equal separate flow paths, a first pair of said wall portions being generally coplanar and curving from their downward extent generally horizontally into and within the adjacent downstream portion of said main upstream duct section, a second pair of said wall portions being generally coplanar and extending generally vertically within the adjacent downstream portion of said main upstream duct section.
- 39. A separation device as defined in claim 38 wherein the upstream ending of said two pairs of wall portions is within a horizontal extent of the adjacent downstream portion of said main upstream duct section.
- 40. A separation device as defined in claim 39 wherein said air flow proportional varying means includes a first vane pivoted at the upstream ending of one of said two pairs of wall portions and a second vane generally perpendicular to said first vane pivoted at the upstream ending of another pair of said two pairs of wall portions, one of said vanes having an angular section removed therefrom to accommodate the pivotal movement of the other vane.
- 41. Apparatus for separating lighter particles such as lamina containing little or no stem from threshed leaf tobacco which comprises
- means defining a plurality of successive side-by-side separation chambers, each having a pair of opposite sides one of which is a projecting side and one of which is a receiving side,
- means for establishing a generally upward air flow in each of said plurality of separation chambers between the opposite sides thereof,
- threshed leaf tobacco projecting means in the projecting side of each chamber for projecting threshed leaf tobacco across the generally upward air flow in the associated chamber so that lighter particles are carried upwardly by the air flow within the chamber,
- means for receiving the lighter particles carried upwardly by the air flow within each chamber and discharging said lighter particles therefrom,
- said plurality of side-by-side separation chambers including an initial end chamber having means for directing a supply of threshed leaf tobacco to the threshed leaf tobacco projecting means in the projecting side thereof and a final end chamber,
- said side-by-side separation chambers being adjacent to one another so that each chamber other than said final end chamber has the receiving side thereof provided with means for (1) receiving tobacco particles projected toward the same by the projecting means in the opposite projecting side thereof and (2) delivering the received tobacco particles to the projecting means in the adjacent projecting side of the adjacent chamber,
- and means for discharging from said chambers the tobacco particles in the threshed leaf tobacco supply directed to the threshed leaf tobacco projecting means of said initial end chamber other than the lighter particles carried upwardly by the air flow within each chamber which are received and discharged by said lighter particles receiving and discharging means.
- 42. Apparatus as defined in claim 41 wherein each chamber other than said final end chamber includes an endless heavy particle foraminous conveyor in the lower portion thereof through which the upward air flow of the associated chamber passes (1) for receiving heavier particles in the associated chamber thereabove which move by gravity downwardly through the upward air flow and (2) for directing the received heavier particles to the projecting means in the projecting side of the adjacent chamber.
Parent Case Info
This application is a continuation-in-part of my U.S. application Ser. No. 07/088,390, filed Aug. 24, 1987, entitled "Apparatus for Separating Threshed Leaf Tobacco" now abandoned and a continuation-in-part of my U.S. application Ser. No. 07/304,267, filed Jan. 2, 1989, entitled "Plural Stage Tobacco Separator" now abandoned.
US Referenced Citations (3)
Continuation in Parts (2)
|
Number |
Date |
Country |
Parent |
88390 |
Aug 1987 |
|
Parent |
304267 |
Jan 1989 |
|