The present invention relates to apparatus for servicing aquatic or marine support structures such as risers, conductors, caissons, piles, or legs for marine platforms, jetties or wharves.
Marine or other aquatic support structures typically suffer from ageing and degradation, particularly in the ‘splash zone’, which is the part of the structure that is periodically covered and uncovered by water, for example as a result of tidal range, wave action and/or splashing. Ageing may include corrosion and physical damage caused by wave action and impacts. Degradation may include accumulation of biological growth, such as weed, barnacles etc.
Marine or other aquatic support structures therefore need to be serviced, for example by cleaning, inspection, and coating, wrapping or painting, to ensure continued performance and to extend their life. Conventionally, servicing is carried out by divers but this can be extremely difficult and hazardous, particularly in the splash zone, and is often not fully effective.
WO-A-2020/096529 discloses apparatus for servicing a structure, comprises cage or frame that carries drive wheels or rollers from driving the frame along the structure and/or tools for servicing the structure. The frame comprises at least two parts connected together by a hinge, so that the frame can be opened to fit around the structure to be serviced, and closed to secure the frame or cage around the structure. A plurality of such frames or cages may be connected together in series around the structure.
For marine or other aquatic applications, the apparatus may need to be positioned around a structure such as a pile or leg of a jetty. The apparatus may need to be moved from one structure to another in turn. The structure to be serviced may be arranged at an angle to the vertical or horizontal, which poses particular problems in positioning the apparatus at a suitable angle for attachment to the structure.
Aspects of the invention are defined by the accompanying claims.
In at least one embodiment of the invention, there is provided an apparatus for servicing an aquatic structure, wherein the apparatus is at least partially buoyant so as to support the apparatus while it is attached to the structure. Buoyancy may be provided by one or more buoyancy members, such as tanks, chambers and/or floats.
In one application, the apparatus may be used to service in turn a plurality of piles of a jetty, for example in a harbour. After each pile is serviced, the apparatus may be floated to the next pile to be serviced, and attached thereto. This provides a convenient method of moving the apparatus from one pile to the next, without the need for a crane or other lifting apparatus, which may be difficult to install in certain environments such as on a jetty in a harbour.
As well as moving the servicing apparatus from one structure to the next, it may also be necessary to adjust the angle of the apparatus so as to attach the apparatus to a structure that is not vertical, such as a batter or raker pile that is positioned at an angle to the vertical.
To address this problem, in at least some embodiments the buoyancy tank(s) may be attached to the apparatus at an angle such that when the apparatus is floating with the buoyancy tank(s) vertically above the centre of gravity of the apparatus, a longitudinal axis of the apparatus is at an angle to the vertical which preferably matches the angle of the pile. The buoyancy tank(s) may be attached to a pivot point on the apparatus, preferably around a mid-point or centre of gravity of the apparatus.
The angle of the apparatus relative to the buoyancy tank(s) may be adjustable, for example by using a motor (e.g. electric or hydraulic) or by manual adjustment (e.g. of one or more bottle screws, adjustable bolts etc). The angle may be pre-set to match the angle of the structure to be serviced, before the apparatus is lowered into the water and attached to the structure. Alternatively, the angle may be adjustable in the water, for example using a remotely controlled motor, to match different angles of structures that are serviced in turn without the need to remove the apparatus from the water.
The buoyancy of the buoyancy members may be adjustable, for example by admitting or expelling water. The buoyancy member(s) may be removably attached to the apparatus.
The apparatus may comprise a frame that can be opened to allow the structure to pass into the frame, and then closed around the structure. The frame may comprise at least two parts joined together by a hinge or the like. Each part may have at least one corresponding buoyancy member attached thereto, for example by a bracket which may be removable from and/or adjustable in angle relative to that part.
Specific embodiments of the present invention will now be described with reference to the accompanying drawings, in which:
In the description below, the orientation of the apparatus will be described as assembled around an elongate support structure 30. ‘Circumferential’ and ‘tangential’ refers to a circumference around a notional central longitudinal axis, and ‘radial’ to a direction perpendicular to that axis.
Where dimensions are shown in the drawings, these are given in millimetres. The dimensions are not limiting on the size of specific embodiments and are provided purely by way of example.
For clarity, not all instances of a particular part are indicated by reference numerals in the drawings. It will be understood by inspection of the drawings as a whole which parts are referred to. Similar parts between different embodiments are indicated by the same reference numeral.
An embodiment of the invention is designed for use with apparatus for servicing a structure as disclosed in WO 2020/096529, examples of which are described below. However, the present invention is not limited to use with those examples.
A first example is described below with reference to
The frame 1 comprises an upper support 3 and a lower support 4, interconnected by struts 5. In this example, the upper and lower supports 3, 4 are circular in shape, and coaxial. The struts 5 extend generally vertically between the upper and lower supports 3, 4. The upper support 3, lower support 4 and struts 5 are preferably substantially rigid and are connected together so that the frame 1, when assembled, is substantially rigid.
A plurality of (in this case 3) pairs of upper and lower arms 6, 7 are connected to the upper support 3 at different circumferential positions, preferably evenly circumferentially spaced around the upper support 3, for example by 120° in this example.
Each arm 6, 7 is pivotally connected to the upper support 3 about a tangential, horizontal pivot axis, for example by means of a respective axle or spindle. In this example, the arms 6, 7 are pivotable about respective axes on the upper and lower sides of the upper support 3, but may alternatively be pivotable about the same axis. The upper and lower arms 6, 7 are pivotable in opposite directions relative to each other so that they can both simultaneously move towards the support structure 30 or away from the support structure 30. The upper and lower arms 6, 7 may be pivotable independently of each other, so that the angle between the upper and lower arms 6, 7 may vary.
Each arm 6, 7 carries a respective wheel, roller or other rotating member 8, 9 arranged to contact the support structure 30. The wheels 8, 9 may have contact surfaces arranged to enhance traction against the support structure 30 and/or to reduce wear to the wheels 8, 9. Each pair of wheels 8, 9, carried by a corresponding pair of arms 6, 7, may be mutually independently rotatable.
At least one of the pairs of arms 6, 7 are reciprocally driveable to pivot towards and away from the support structure 30 so that the corresponding wheels 8, 9 respectively clamp and release the support structure 30. Preferably, this pair of arms 6, 7 is driven by respective hydraulic cylinders 10, 11. The control of the hydraulic cylinders 10, 11 may be interconnected so that the pair of arms is driven in synchronism. The hydraulic cylinders 10, 11 may be supplied by respective hydraulic hoses (not shown), secured by a hose clamp 24.
Others of the pairs of arms 6, 7 may be adjustably held in a pivotal position, for example by adjustable length bars or bottle screws 12, 13, according to the diameter of the support structure 30 to be serviced.
The lower arms 7 are arranged to pass between the struts 5 to enable the corresponding wheels 9 to contact the support structure 30.
At least one of the wheels 8, 9 is driveable reciprocally in either one of opposite directions (e.g. forward and backward) so as to move the apparatus respectively up and down the support structure 30. Preferably, the driveable wheel(s) 8, 9 are provided on the reciprocally driveable arms 6, 7. Others of the wheels 8, 9 may not be driven, but may freely rotate, preferably independently of each other, so as to act as guides for movement of the apparatus up and down the support structure 30.
The lower support 4 supports a guide rail 14 for guiding a carriage 15 circumferentially around the lower part of the frame 1. The carriage 15 has a drive gear 16 that engages a gear track 17 arranged circumferentially and horizontally around the lower part of the frame 1. The drive gear 16 is driven so that the carriage 15 moves circumferentially around the guide rail 14. The carriage 15 may be driveable circumferentially through approximately 360°, but preferably the movement of the carriage 15 is limited to one complete rotation by a carriage stop 18 provided adjacent the guide rail 14, as shown in
The carriage 15 preferably does not contact the support structure 30, as accumulation on the support structure 30 could impede the progress of the carriage 15. Instead, the carriage 15 is supported by a pair of inner rollers 19 that contact an inner side of the guide rail 14, and a pair of outer rollers 20 that contact an outer side of the guide rail 14. The inner rollers 19 are mounted on respective carriage arms 21 that extend horizontally to either side of the carriage 15, for improved stability.
In an alternative example, the functions of the guide rail 14 and the gear track 17 may be combined. For example, the gear track 17 and drive gear 16 could be omitted and one or more of the inner or outer rollers 19, 20 may be driven so as the drive the carriage 15 around the guide rail 14. Alternatively, the guide rail 14 may be omitted and the gear track 17 modified so as to provide a guiding function. Instead of a gear/gear track or rack and pinion arrangement, an alternative linear drive arrangement may be used, such as a roller pinion or friction drive.
The carriage 15 is arranged to carry one or more tools 22 for servicing the support structure 30. By moving the frame 1 up and down the support structure 30 using the driveable wheel(s) 8, 9, and moving the carriage 15 circumferentially around the support structure 30, the tool(s) 22 may reach substantially any part of the external surface of the support structure 30, at least within the splash zone and subject to any restrictions due to hydraulic lines and the like.
The tool(s) 22 may be moveably mounted on the carriage 15, to allow movement of the tool(s) 22 relative to the carriage 15. For example, the tool(s) 22 may be reciprocally driveable towards and away from the support structure 30, for example in a radial direction.
Examples of the tool(s) that may be mounted either singly or together on the carriage 15, and which may be interchangeable, include:
In the second example, the carriage 15 carries a camera 27, such as a video camera, in addition to a cleaning tool 22.
The apparatus may include one or more distance sensors, to determine the distance travelled along the support structure 30. The distance sensor(s) may for example determine the number of rotations of the wheel(s) 8, 9, for example by using one or more optical or magnetic angular position sensors.
The carriage 15 may include one or more rotational position sensors (e.g. optical or magnetic sensors) able to detect an absolute or relative circumferential position of the carriage 15 relative to the frame 1, for example by detecting reference position markings on the guide rail 14 or the gear track 17.
The distance sensor(s) and/or rotational position sensors(s) may be used to determine the position of the tool 22, carriage 15 or another part of the apparatus on the support structure 30. This may allow the apparatus to travel to a predetermined absolute position or to return to a previously visited position, for example where an anomaly or discrepancy has been detected.
The apparatus may be aligned with one or more reference marks on the support structure 30, to allow the apparatus to return to a previously visited position relative to the reference marks. In one example, a horizontal and/or vertical visible mark is made on the support structure 30 corresponding to an initial position of one or more parts of the apparatus, such as the vertical position of the upper support 3 and the circumferential position of a predetermined one of the struts 5, identified for example by a marking such as a distinguishing paint marking. The distance sensor(s) is set to zero. The carriage 15 is to its maximum circumferential position (either clockwise or anti-clockwise), and the rotational position sensor(s) is set to zero. As the apparatus moves along the support structure 30, the distance sensor(s) and rotational position sensor(s) measure the distance travelled in an axial and circumferential direction relate to the initial position. This enables the position of any anomaly or discrepancy on the support structure to be mapped and returned to, if required.
The first example is designed to service support structures 30 with a diameter in the range 22-36 inches (0.56-0.91 metres). Alternative examples of different sizes and/or numbers of frame segments 1a, 1b, 1c may be provided to service support structures of other diameters. For example,
The second example has three pairs of upper and lower arms 6, 7 as in the first example, evenly spaced around the upper support 3. In other examples, particularly those designed for servicing support structures of larger diameter, there may be more than three pairs of arms 6, 7.
The arms 6, 7, together with the wheels 8, 9, hydraulic cylinders 10, 11 and adjustable length bars 12, 13, may be removably attached to the frame segments 1a, 1b, 1c. These components may then be interchangeably used with the frame segments 1a, 1b, 1c of the first example and the frame segments 1a, 1b of the second example. Different carriages 15 may be required for the first and second examples, due to the different radius of curvature. Alternatively, a single adjustable carriage 15 may be interchangeably used between the first and second examples, for example with adjustable carriage arms 21.
The cage 1 comprises two semi-cylindrical sections 1a, 1b hingedly connected together at connection points 2a, 2b, and lockable together, similarly to the second example. The cage in this example may designed in a larger version for fitting around structures 30 with a diameter of between 22 and 36 inches (0.56-0.91 m), or in a smaller version for structures 30 with a diameter of between 8 and 22 inches (0.20-0.56 m).
One pair of arms 6, 7 has a corresponding pair of actuating cylinders 10, 11, while the other pair of arms has a corresponding pair of adjustable length bars 12, 13. The wheels 8, 9 of at least one pair of arms 6, 7 are reciprocally drivable to as to move the apparatus up and down the structure 30.
In this example, the apparatus has no guide rail 14 or carriage 15 for carrying tools 22. Hence, the centre of gravity (COG) is close to the geometric centre of the cage 1, as shown in
The distance travelled along the structure 30 may be measured by a measuring wheel 43 that is supported by the frame 1, for example by middle support 33, and is pivotable into contact with the structure 30. The measuring wheel may be an encoding wheel from which the distance travelled may be detected optically and/or electronically.
As shown in
The traction module may have a plurality of feet 42 attached to the lower support 4. Preferably, the feet 42 are removable to allow connection of an additional module below the traction module.
The traction module includes a master controller 38 that is removably connectible by leads 40 to one or more corresponding slave controllers 39 on the one or more additional modules. The master controller 38 is controlled from the surface by the remote control unit 25, and passes communication signals and/or electrical power to the slave controllers 39.
The components of any of the examples may be provided as a kit of parts. For example,
In examples designed for support structures 30 of only one diameter, or a small range of diameters, some of the non-driven pairs of arms 6, 7 and wheels 8, 9 may be replaced by other types of guides, such as rollers or wheels of fixed radial position.
The driveable functions may be each be powered and/or controlled by hydraulic or electric power, for example by hydraulic hoses and/or electrical cables connected to the apparatus. Hydraulic power is preferable for at least some applications, for example in order to reduce the weight of the apparatus and/or to avoid the use of electricity in a marine environment. A hydraulic power unit may be mounted on a platform and connected to the apparatus by flexible hydraulic hoses.
An example of a hydraulic drive system for the apparatus is shown in
The apparatus is preferably controlled by a remote control unit 25, as shown for example in
Preferably, the drive speeds of the wheels 8, 9 and of the drive gear 16 are controllable independently to adjust for the servicing required. Alternatively or additionally, the remote control unit 25 or controller 26 may be programmable or programmed to carry out a particular service by coordinated control of the different functions, optionally in response to the distance travelled as detected by the distance sensor(s), and/or the circumferential position of the carriage 15 as detected by the circumferential position sensor(s). This may enable a predetermined section of the support structure 30 to be serviced.
The pivot angle of the arms 6, 7 may be varied during use, for example to allow the apparatus to be driven up or down a sloping or curved support member.
The number of wheels 8, 9 that are powered may be varied according to the load to be carried by the apparatus or the operating conditions of the apparatus. The pivoting of more than one of the pairs of arms 6, 7 may be powered, depending on the adjustability or clamping force required.
Examples may be used for servicing tapering support structures, by varying the degree of pivoting of the arms 6, 7 to adjust for varying diameter as the apparatus moves up and down the support structure.
In an alternative example, the arms 6, 7 may be mounted on the lower support 4 and the guide rail 14 may be mounted on the upper support 3.
Preferably, the frame segments 1a, 1b, 1c are constructed of aluminium tube so as to be lightweight. For example, the mass of the apparatus, excluding hydraulic or electrical lines, may be in the range 200-300 kg.
For larger examples, the method of closure by removable pins may be replaced by a hydraulic closure method, in which two or more of the cage or frame segments 1a, 1b, 1c are connected together with hinged connections, actuated for example by hydraulic rams or cylinders 41, as shown for example in
The above examples are designed for servicing a circular cylindrical support structure 30 such as a pile, and therefore the frame 1 is approximately circular cylindrical, having an inner diameter slightly larger than the diameter of the support structure 30. Alternative examples may have alternative shapes and sizes to match the type of support structure 30 which they are designed to service. For example, a square or rectangular cylindrical frame 1, preferably with a pair of arms 5, 6 on each of the four sides, may be used in an example designed for servicing a square or rectangular cylindrical support structure 30.
The above examples may be used in a marine or aquatic splash zone, or at a shallow depth below the surface, such as 10 metres. The examples may be modified for operation below 10 metres in depth, for example by the use of suitable hydraulic seals. The examples may be used for servicing pipes, to the extent that they are not impeded by the support of the pipes.
As in the third example, the mounting of the upper and lower arms 6, 7 on the middle support leaves the upper and lower supports 3, 4 clear. This enables a guide rail 14 and gear track 17 carrying a tool carriage 15, similar to those of the first and second examples, to be mounted on each of the upper and lower supports 3, 4. This arrangement increases the capacity of the apparatus to carry tools on a single module.
An embodiment of the present invention will now be described with reference to
The buoyancy members 52 may comprise floats and/or hollow chambers containing a gas such as air. The buoyancy of the buoyancy members 52 may be adjusted or selected so that the overall buoyancy of the apparatus is positive when floating in seawater or fresh water, depending on the desired application. The buoyancy of the chambers may be adjusted by admitting or expelling water. The buoyancy of the floats may be adjusted by adding or removing individual float sections.
The buoyancy members 52 are preferably elongate in a generally horizontal direction so as to stabilise the apparatus when floating in the water. In this embodiment, the buoyancy chambers are cuboidal, but other shapes may be used depending on the shape and configuration of the frame 1.
The connectors 53 are preferably adjustable so as to adjust the angle of the frame 1 when floating in water. For example, the connectors may be pivoting connectors 53 which allow the angle of the longitudinal axis of the frame 1 to be adjusted relative to the gravitational vertical. As best shown in
Each connector frame 54 has mounted thereon a pivot mount 56, to which is pivotally attached a pivot plate 57 at a pivot point 58, such that the pivot plate 57 may pivot about a horizontal axis i.e. a radial axis perpendicular to the longitudinal axis of the frame 1. The buoyancy chamber 52 is attached to the pivot plate 57. The pivot point 58 is arranged at, or close to a midpoint or centre of gravity of the frame 1. As shown in
As shown in
The configuration of the pivoting connector 53 is shown in more detail in
The connector frame 54 may have horizontally extending pins or bolts 62 attached thereto, which slide along corresponding slots 60 in an upper part of the pivot plate 57. The slots 60 are curved with a radius corresponding to the pivot point 58. The distal ends of the pins or bolts 62 may carry heads or nuts which can be tightened to clamp the pivot plate 57 against the connector frame at the desired pivot angle. This mechanism adds stiffness to the pivoting connector and helps to secure the buoyancy chamber at the desired pivot angle.
An array of holes 63, 64 are formed respectively in the pivot mount 56 and the pivot plate 57, in a ‘hit and miss’ arrangement such that selected ones of the holes 63, 64 align with each other at predetermined angular increments. A pin or bolt may be inserted through a pair of aligned holes 63, 64 so as to secure the pivot mount 56 and pivot plate 57 at the desired pivot angle. The positioning of the holes 63, 64 may be defined to allow very small angular increments between different pivot angles at which pairs of the holes 63, 64 align.
As an alternative to the pivoting connectors, the buoyancy members 52 may be connected to the frame 1 by another means that allows adjustment of the angle of the frame when floating. For example, a first buoyancy chamber 52 may be attached to an upper end of the frame 1 and a second buoyancy chamber 32 may be attached to a lower end of the frame at the hinged side, with a variable length tether. However, the pivoting connector(s) provide a particularly compact and practical solution.
Alternative embodiments of the invention, which may be apparent to the skilled person on reading the above description, may fall within the scope of the invention as defined by the accompanying claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2203134.8 | Jul 2022 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2023/050529 | 3/7/2023 | WO |