The invention relates to an apparatus for the applying of and removal of operating fluids onto rolling stock or from rolling stock in the inlet of cold rolling systems.
When rolling stock, e.g. in the form of a metal band, it is known according to the prior art to use an operating fluid in the inlet of a cold rolling system, wherein this operating fluid is applied onto a surface of the metal band or of a working roll which makes contact with the metal band. A friction between the metal band and a working roll of the cold rolling system can be optimized by using a certain amount of operating fluid in order to achieve an improvement of the product quality. In this connection a so-called minimal amount of lubrication is known, e.g. from EP 1 925 369 B1 or EP 1 753 539 B1 according to which only a minimal amount of operating fluid is supplied onto a surface of the metal band or of a working roller, for example as a function of the process data of the rolling process. EP 1 925 369 B 1 and EP 1 753 539 B1 contain no suggestions for removing residual amounts of operating fluid such as particles of oil or the like by suction which can form after the application of the operating fluid on the surface of the metal band or of the working roll in their vicinity.
DE 199 16 762 A1 and EP 0060375 A2 teach apparatuses for spraying or oiling metal bands with a fluid in which the metal band is run through a large-volume housing. Hollow wall parts and suction conduits are provided in such a housing which are connected to a suction blower. This ensures a removal by suction of liquid mist or the like. Such suction removal devices, which are always provided in combination with an entire housing, have the disadvantage of an expensive construction and of a large construction volume.
Accordingly, the invention has the basic problem of creating an apparatus for applying operating fluids onto a rolling stock and removing them from a rolling stock in the inlet of cold rolling systems, which ensures a simple construction with compact dimensions.
The problem posed is solved by an apparatus with the features of claim 1. Advantageous further developments constitute subject matter of the dependent claims.
An apparatus according to the invention serves in the inlet of cold rolling systems to apply operating fluids onto a rolling stock and to remove operating fluids from this rolling stock by suction and comprises at least one spray device which is arranged above or below a rolling stock transport line. An operating fluid can be applied by the spray device onto a surface of the rolling stock and/or onto a surface of a working roll which makes contact with the rolling stock. The device furthermore comprises at least one suction removal device which is arranged above or below the rolling stock transport line and on the same side of the rolling stock transport line as the spray device, wherein the suction removal device acts in the vicinity of the surface of the rolling stock and/or of the working roller. The spray device and the suction removal device are attached to a common component frame and therefore form a so-called compact unit.
The invention is based on the essential recognition that the apparatus for applying operating fluids onto a rolling stock and removing them from it by suction in the inlet of a rolling stock combines the essential components in a very tight space which are necessary for the application of operating fluids and their removal by suction. This includes the spray device and the suction removal device. It is essential here that the spray device and the suction removal device are attached to the common component frame, namely directly adjacent to one another. The suction removal device can be arranged here, viewed in the direction of rolling, behind or downstream and/or in front or upstream from the spray device if the operating fluid is applied onto the surface of the rolling stock. Therefore, a direct suction removal of operating fluid particles or of an oil mist arising from them is ensured by the suction removal device which acts in the vicinity of the surface of the rolling stock or of a working roller. The same applies if the operating fluid is supplied directly onto a surface of the working roll and the suction device is arranged here, viewed in the direction of rotation of the working roller, after the spray device.
It should be pointed out that in the sense of the present invention a compact unit is to be understood in such a manner that on the one hand the spray device and the suction removal device are fastened spatially at a small distance from one another on a common straight-sided frame, namely in the shape of the component frame, and that on the other hand such an arrangement of the spray device and of the suction removal device can take place regardless of a separate machine housing for the working roll or of the rolling mill. This also has the advantage of a retrofitting of already existing rolling systems.
The “rolling stock” in the sense of the invention is a metal band which can be formed either as an iron metal band or as a non-iron metal band.
The concept “operating fluid” denotes in particular lubricants such as, e.g. oil.
The concept “multi-substance nozzle” denotes in particular a two-substance nozzle.
The concept “propelling gas” denotes in particular compressed air.
A predetermined, small amount of operating fluid can be applied either on a surface of the rolling stock and/or on a surface of a working roll by the compact unit and its spray device. The amount of operating fluid applied here is dimensioned in such a manner that it moistens the surface of the rolling stock or of the working roll to the extent possible without moistening the surface too heavily. This means that the depths/recesses of the surface should not be completely filled. The measuring of an ideal amount of operating fluid is also known in the prior art as the minimal lubrication amount and to this extent requires no further explanation.
The particles of the operating fluid which do not moisten a surface of the rolling stock or of a working roll or an ambient air permeated with them are removed by suction in the vicinity of and in the direct proximity of the spray device by the suction removal device. This can effectively avoid a propagation of air loaded, e.g. with operating fluids. This prevents the system and also any operating personnel from being exposed to an oil vapor. The oil-charged air is removed by the suction device via a mist suction removal device connected to it and is appropriately treated in it. This mist suction removal device can comprise a ventilator for producing a vacuum so that the air is removed by suction by the suction removal device and suction removal conduits connected to it in the form of connection lines. In every instance the exhaust air mist is suitably worked up before it is brought together with other air currents.
The treatment of the exhaust air of the oil mist takes place according to the type of oil by a suitable filtration which can take place, e.g. by a baffle filter, an activated carbon filter, a washer or by a mixture of several of these methods. The recovered oil is subsequently collected as condensate.
In an advantageous further development of the invention a condensate runoff can be provided. The condensate runoff can be constructed inside the mist suction removal device itself, inside a connection line running to the mist suction removal or in a suction removal conduit connected to the mist suction removal device. According to another alternative a condensate runoff can also be constructed in a suction removal device of the compact unit.
In an advantageous further development of the invention the spray device can comprise at least one multi-substance nozzle from which a mixture consisting of at least one operating fluid and compressed air is discharged. The operating fluid is preferably an oil. Therefore, a finely dispersed oil mist is discharged from such a multi-substance nozzle taking into account the cited compressed air. Furthermore, the spray device can preferably comprise at least one nozzle bar with a plurality of multi-substance nozzles wherein the nozzle bar is arranged transversely to the direction of rolling. In this manner a covering of the surface of the rolling stock and/or of a working roll over its entire surface is advantageously ensured in order to achieve a uniform application of the operating fluid.
In an advantageous further development of the invention the multi-substance nozzles can be controlled individually, in pairs and/or as a group which is associated with a certain zone of the rolling stock or of a working roll over a width of it. This can influence and optimize in a purposeful manner the quality of the rolling stock locally over its width.
Other advantages and features of the present invention result from the following description of exemplary embodiments and from the attached drawings. In the drawings:
The metal band 2 is transported in the direction of the cold rolling system 5 which is designated in the following as rolling stock transport line 8. The direction of rolling is indicated in
The apparatus 1 comprises an upper compact unit 14.1 and a lower compact unit 14.2, wherein these compact units are arranged above and below the rolling stock transport line 8 and adjacent to it. Details for these compact units are explained in the following with reference made to the view of
The apparatus 1 comprises per compact unit a spray device 7 and a suction removal device 10 that are attached to a common component frame 12 and therefore form a compact unit. Such a design of the two compact units 14.1, 14.2 above and below the rolling stock transport line 8 is preferably selected to be identical. To the extent that other features of the two compact units 14.1, 14.2 correspond to each other, only one reference is made for a simplified explanation of them and the compact unit is generally designated with “14”.
The component frame 12 of the compact unit 14 can be constructed in the shape of an L profile, namely with a base shank 12.1 and a vertical shank 12.2. The vertical shank 12.2 is directed here in the direction of the rolling stock transport line 8 and of the metal band 2. A plurality of multiple substance nozzles 16 in combination with a spray bar 18 is attached to a free end of the vertical shank 12.2. The operating fluid, preferably in the form of an oil, can be applied from the multi-substance nozzles 16 onto a surface of the metal band 2.
The suction removal device 10 is attached to the base shank 12.1 and borders on the multi-substance nozzles 16 in such a manner that the suction removal device 10 is arranged in the rolling direction W downstream or after the multi-substance nozzles 16. The rolling direction is indicated with an arrow W in
The suction removal device 10 is connected by a connection line 20 to a mist suction removal device 22 and therefore has a flow connection with this suction removal device 22.
Other details of the compact units 14.1, 14.2 are shown in the
Drive means 25 are provided for a movement of the compact unit 14 transversely to the rolling direction W which are connected for example by a piston rod 26 to the vertical shank 12.2. The drive means 25 can be a hydraulic unit or a pneumatic unit or an electronic unit, wherein the length of the piston rod can be adjusted transversely to the rolling direction W in order to move the compact unit in a corresponding manner. The base shank 12.1 is movably attached and guided by rolls 28 to a base frame 30.
The compact unit 14 can be moved laterally and transversely to the rolling direction W by an activation of the drive means 25, namely between an operating position and a non-operating position. In the view of
The spray device 7 is associated with a valve box 19 in which a plurality of control valves (not shown) are provided. It is possible to supply the multi-substance nozzles 16 of the spray bar 18 with the operating fluid and optionally also with propellant gas with these control valves. In the view of
In the view of
The view of
Other details of the apparatus 1 according to the invention are explained in the following with reference made to
The upper and the lower compact units 14.1, 14.2 and their associated spray device 7 are connected via a medium supply line 32 to an oil reservoir 34 in which operating fluid is stored in the form of lubricating oil. The oil reservoir can comprise a plurality of tanks of which two tanks in
A filter 41 and a pump 42 are installed in the medium supply line 32 in order to transport the lubricating oil from the oil reservoir 34 in the direction of the spray device 7. The pump 42 can be connected to the control line 38 so that a suitable control of the pump 42 by the regulator 37 is possible.
A propellant gas line 44 is connected to the compact units 14.1, 14.2 through which compressed air can be supplied to the spray device 7 and the particular multi-substance nozzles 16. As a result, it is possible to discharge the operating fluid in combination with the propellant gas, e.g. compressed air, in a finely dispersed form from the multi-substance nozzles 16. In
The connection lines 20 running from the upper compact unit 14.1 and the lower compact unit 14.2 to the mist suction removal device 22 are connected by a rapid connection 46 to the suction removal device 10. This rapid connection 46, shown only symbolically in
The mist suction removal device is symbolized in
In order to generate a sufficient vacuum a ventilator 50 is provided which can be installed either in a suction removal conduit 52 connected to the mist suction removal device 22 (cf.
The invention functions as follows:
In order to work the metal band 2, it is transported in rolling direction W to the cold rolling system 5. A mixture of lubricating oil and compressed air is applied onto the surface of the metal band 2, namely on its upper and lower sides at the inlet 4 of the cold rolling system 5 by the upper and lower compact units 14.1, 14.2. It is understood in this regard that for such an application the compact units 14.1, 14.2 are located in their operating position (cf.
It can be provided for a purposeful supplying of the multi-substance nozzles 16 with lubricating oil and compressed air that the regulator 37 is connected by signal technology to a process databank 39 in which the theoretical value conditions for process parameters of the rolling process are stored.
The rhombus-shaped symbols indicated inside the symbol for the regulator 37 in
The process databank 39 shown in
The regulator 37 can also adjust which amount of the propellant gas is discharged by the suction removal devices 10 in the direction of the mist suction removal device 22 in order to remove by suction residual amounts of operating fluid, oil mist or the like to the desired extent.
It is possible for purposes of repair and/or maintenance to move the compact units 14.1, 14.2 out laterally from the rolling stock transport line 9, namely into their non-operating position, by controlling the drive means 25. The upper compact unit 14.1 can also be moved independently of the lower compact unit 14.2 and vice versa.
The apparatus 1 according to the invention is characterized by a compact construction for a space-saving arrangement of the spray device and of the suction removal device in combination with an improved maintenance friendliness and operating friendliness. The explained arrangement of the spray device 7 and the surface 10 in the smallest possible space makes possible a modernization or retrofitting of already existing systems. A purposeful controlling of the regulator 37 makes it possible to supply the operating fluid and/or a mixture of the operating fluid and propellant gas to the compact units 14.1, 14.2 while maintaining predetermined theoretical conditions for processing parameters of the rolling process and to also be able to use different types of operating fluids which can be contained in tanks 34.n of the operating fluid reservoir 34.
Number | Date | Country | Kind |
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102014205805.8 | Mar 2014 | DE | national |
102014213401.3 | Jul 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/054702 | 3/6/2015 | WO | 00 |