Apparatus for the application of a liquid or pasty medium to a moving fiber web

Information

  • Patent Grant
  • 6579368
  • Patent Number
    6,579,368
  • Date Filed
    Friday, July 21, 2000
    24 years ago
  • Date Issued
    Tuesday, June 17, 2003
    21 years ago
Abstract
An application apparatus is for applying a liquid or pasty medium to a moving base. The moving base is a surface of a material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, the material web being one of paper and cardboard. The application apparatus has an inlet side and an outlet side with respect to a direction of movement of the moving base. The application apparatus includes a carrying beam; an essentially rigid supporting unit provided on the carrying beam; a sealing doctor device positioned at the inlet side of the application apparatus, the sealing doctor device being fixedly attached to the supporting unit; and a metering doctor device positioned at the outlet side of the application apparatus, the metering doctor device being fixedly attached to the supporting unit. The sealing doctor device and the metering doctor device define an application chamber therebetween.
Description




BACKGROUND OF THE INVENTION




1. Field of the invention.




The present invention relates to an apparatus for the application of a liquid or pasty medium to a moving base.




2. Description of the related art.




A base for the application of a liquid or pasty medium, in the case of direct application, is the surface of a fiber material web, in particular of paper or cardboard. Alternatively, in the case of indirect application, the surface of a transfer element, for example a transfer roll, transfers the medium to the material web, the medium being brought into contact with the moving base in an application chamber. The application chamber is bounded on the inlet side by a metering doctor device, with respect to the running direction of the base with the two doctor devices being arranged on a carrying beam.




An application apparatus of this type is disclosed, for example, by DE 44 44 779 A1. In the case of this application apparatus, the metering doctor device bounding the application chamber on the outlet side is designed as a roll doctor, whose doctor bed is fixed directly on the carrying beam via a holding blade. In order to influence the setting of the metering doctor against the base in accordance with the operation, an actuating device is provided. On the inlet side, the application chamber is likewise bounded by a roll doctor device, the doctor bed accommodating the doctor rod being fixed to a carrier beam by a spring-loaded holder. Specific influence of the setting of the sealing doctor rod against the base is not possible during the continuous operation of the application apparatus. Because of the above-described holding of the doctor devices by flexible blades, the distance between the two roll doctors can vary slightly, which entails a corresponding variation in the volume of the application chamber. Consequently, the medium has to be fed to the application chamber with a high excess in order to ensure in the application chamber pressure relationships which permit a reproducible coat weight of the medium leaving the application chamber of the application layer to be obtained.




The same is also true of the application apparatus disclosed by EP 0 319 503 B1 (see, in particular,

FIG. 10

) and the application apparatus disclosed by DE 84 14 904 U1. The two last-mentioned application apparatuses additionally have the disadvantage that the doctor bed or the blade holder of at least one of the two doctor devices is also used at the same time for bounding the feed line for feeding the medium into the application chamber. On the one hand, this creates sealing problems and, on the other hand, when the setting of the respective doctor device against the moving base is changed, it also inevitably leads to an influence being exerted on the quantity of medium fed to the application chamber per unit time (medium feed rate). Such an influence further has a detrimental effect on the pressure relationships prevailing in the application chamber.




In addition, DE 196 52 289 A1 discloses an application apparatus of the generic type in which both the sealing doctor device and the metering doctor device are a doctor rod. The two doctor rods are accommodated in a common doctor bed, in which the feed line for the medium is also located. The feed line is fixed to the carrying beam via an elastic blade. Furthermore, two actuating devices are provided, one of which acts on the doctor bed in the region of the sealing doctor rod and the other acts in the region of the metering doctor rod. Although, in the case of this application apparatus, on the one hand the size of the application chamber and on the other hand the quantity of medium fed per unit time depend to a lesser extend on the setting of the two doctor devices against the base. The disadvantage with this arrangement is that a change in the influence of one of the two actuating devices on the doctor bed always leads to an influence being exerted on the setting of the respective other doctor device against the moving base, so that coat weight and excess quantity cannot be adjusted independently of each other.




For completeness, reference should further be made to DE 29 13 053 A1 in relation to the prior art.




SUMMARY OF THE INVENTION




By contrast, the present invention specifies an application apparatus of the generic type which, while maintaining the capability of independently exerting an influence on the setting of the two doctor devices against the moving base, makes it possible to obtain defined volume and/or pressure relationships in the application chamber.




According to the invention, an application apparatus of the type mentioned at the beginning uses two doctor devices which are fixed to an essentially rigid supporting unit provided on the carrying beam. On account of the essentially rigid construction of the supporting unit, the doctor devices are kept at a predetermined distance from each other in the running direction of the base. On account of the rigidity~of the supporting unit, this predetermined distance is, in this case, essentially independent of the quantity of medium fed to the application chamber per unit time, the pressure prevailing in the application chamber and the respective setting of the two doctor devices against the base. Furthermore, the essentially rigid supporting unit ensures a defined arrangement of the two doctor devices in the transverse direction of the base as well. Overall, in this way, the conditions prevailing in the application chamber and medium feed, in particular volume and/or pressure, can be reproduced so reliably that the excess quantity which leaves the application chamber past the sealing doctor device can be reduced considerably, as compared with the prior art and, consequently, a high-quality application layer can be obtained. As a result of reducing the excess quantity, the circulated quantity of the medium can be reduced, and thus the delivery pump assigned to the medium feed can be designed to have a correspondingly lower performance and therefore to be more cost-effective in procurement and operation.




Moreover, the essentially rigid supporting unit permits the two doctor devices to be fixed to it in such a way that their settings against the moving base can be influenced independently of each other, without a change to the setting of one of the two doctor devices which would otherwise result in back-effects on the setting of the respective other doctor devices. The resulting decoupling of the two doctor devices simplifies their driving and thus increases their adjustment potential. This can be achieved, for example, by making it possible for the two doctor devices to be fixed to the supporting unit independently of each other.




In a development of the invention, it is proposed that the supporting unit include feed channels which feed the medium from a distribution pipe to the application chamber. In this way, the influence exerted on the quantity of medium fed to the application chamber per unit time can be decoupled largely, if not completely, from the influence exerted on the setting of the two doctor devices against the base. For example, the feed channels can be constructed as through holes, bores or the like in the supporting unit. Alternatively, the feed channels could also run through at least one of the doctor devices, for example through a doctor bed of a roll doctor device. In particular in the case of an application apparatus with a relatively low operating width and/or an application apparatus for applying medium at a relatively low coat weight, it may be advantageous for the distribution pipe also to be formed in the supporting unit. This simplifies, at least, the construction of the carrying beam.




In order to be able to achieve the most uniform possible distribution of the medium emerging from the feed channels in the transverse direction of the base, that is to say over the operating width, it is proposed that at least one baffle plate be arranged on the supporting unit in the area of the outlet openings of the feed channels into the application chamber. This baffle plate prevents the medium emerging from the feed channels from immediately contacting with the base, and thus ensures the deflection of the medium both in the running direction and in the transverse direction of the base. Here, the movement components in the transverse direction ensure uniform distribution of the medium over the operating width, while the movement components in the running direction prevent the production of transverse vortices which have a detrimental influence on the application result.




The distance between the baffle plate and the outlet openings and/or the shape of the baffle plate can be chosen on the basis of the operating conditions with regard to exerting a favorable influence on the resulting application. The distance between the baffle plate and the outlet openings can, in this case, be changed, for example, by fixing the baffle plate detachably to the supporting unit and interposing appropriate spacers.




A simple and nevertheless precise type of attachment of the doctor devices to the supporting unit can be provided, for example, by fixing the metering doctor device and/or the sealing doctor device to the supporting unit in a form-fitting manner.




For attachment to the supporting unit, at least one of the two doctor devices can be assigned at least one force appliance, which is preferably supported on the supporting unit or on a part connected thereto. Furthermore, at least one of the two doctor devices, preferably both thereof, can respectively be assigned at least one force appliance for exerting an influence on its setting against the moving base. This setting force appliance can also be supported on the supporting unit or on a part connected thereto.




The sealing doctor device mainly has the function of sealing off the application chamber against the ingress of air. That is to say, in particular, to keep away from the application chamber an air boundary layer carried along at the surface of the moving base. Thus, with regard to the simplest possible design of the control unit of the application apparatus according to the invention, it is sufficient for the setting of the sealing doctor device against the moving base to be capable of being adjusted without closed-loop control. On the other hand, since the metering doctor device is used to set the magnitude of the coat weight of the medium applied to the moving base, it is advantageous if the setting of the metering doctor device against the moving base can be controlled.




Both the at least one fixing force appliance and the at least one setting force appliance can be force appliances which can be operated hydraulically and/or pneumatically and/or hydropneumatically and/or electrically and/or magnetically and/or by electric motor and/or electrochemically.




With regard to the ability to change the transverse profile of the layer of medium applied to the base, it is further proposed that at least one of doctor devices, preferably at least the metering doctor device, be assigned a number of force appliances which are arranged adjacently in the transverse direction of the base and which can be driven and/or controlled independently of one another, and thus permit an influence to be exerted section by section on the setting of the doctor device against the base.




In order to prevent contamination of the force appliances and thus be able to ensure their serviceability, in a development of the invention it is proposed that a flat covering element be provided between at least one of the doctor devices and at least one of the force appliances assigned to this doctor device. The use of a covering element of this type is advantageous, in particular in the area of the sealing doctor device, since in order to avoid the ingress of air into the application chamber, it is quite common to feed the medium to the application chamber in excess and to permit excess medium to emerge from the application chamber past the sealing doctor device in the direction opposite to the running direction of the base.




In a manner known per se, the metering doctor device and/or the sealing doctor device may include a doctor rod. In this case, the metering doctor rod and/or the sealing doctor rod can be driven in rotation. In particular, a metering doctor rod rotating in the direction opposite to the running direction of the base can improve the quality of the resulting application.




In a development of the invention, it is proposed that the diameter of the metering doctor rod be alternately equal to or smaller than the diameter of the sealing doctor rod.




Furthermore, the two doctor rods can either have a smooth or a profiled surface; however, in order to achieve a good sealing action, it is advantageous if at least the sealing doctor rod has a profiled surface.




In principle, the supporting unit can be provided as an integral part of the carrying beam. If, however, the supporting unit is a unit constructed separately from the carrying beam, then the carrying beam ensures the stability of the application apparatus with regard to bending effects caused by gravity. Thus, the supporting unit itself does not need to perform any stabilization function and can therefore be constructed as a part which has a relatively light weight and therefore be simple to handle. The supporting units can be fixed to the carrying beam at a relatively low number of fixing points, which simplifies the machining of the carrying beam.




Furthermore, the low number of fixing points of the supporting unit on the carrying beam permits the rapid changing of the supporting unit and the doctor devices arranged on it. Thus, during the continuous operation of the application apparatus, using a first supporting unit with doctor devices arranged thereon, a second supporting unit with unworn doctor devices can be readied at an equipment workplace and then, when the application apparatus is at a standstill, can be substituted relatively quickly and simply for the first supporting unit. Using such a changeover procedure, the unproductive times of the application apparatus can be reduced.




If the loading of the sealing doctor device can be controlled indirectly or directly on the basis of the pressure prevailing in the application chamber, this helps to prevent the production of an undesired excess of pressure in the application chamber. Furthermore, it is possible to influence the coat weight of the medium leaving the application chamber as an application layer by the loading of the metering doctor device and sealing doctor device being varied relative to each other.




In addition or as an alternative, it is moreover possible for the metering doctor device and/or the sealing doctor device to be a doctor blade.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:





FIG. 1

is a schematic illustration of a section, made at right angles to the transverse direction of the moving base, of a first embodiment of an application apparatus according to the invention; and





FIGS. 2 and 3

are schematic, sectional illustrations similar to

FIG. 1

of further embodiments of an application apparatus according to the invention.











Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate multiple preferred embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.




DETAILED DESCRIPTION OF THE INVENTION




In

FIG. 1

, application apparatus


10


is used to apply a medium


12


as an application layer


14


to a base U moving in the direction of arrow L. Base U can, in the case of direct application, be surface


16




a


of a material web


16


, in particular a paper or cardboard web, or can, in the case of indirect application, be the surface of a mating element, for example a mating roll, from which application layer


14


is then transferred to material web


16


.




Application apparatus


10


includes an application subassembly


18


, which is preferably detachably fixed to a carrying beam


20


. Carrying beam


20


is designed in a manner known per se as a solid component. Carrying beam


20


thereby serves to prevent bending, caused by gravity, of entire application apparatus


10


over the operating width of material web


16


. In the embodiment illustrated, distribution pipe


22


, running in transverse direction Q of material web


16


, is also arranged in carrying beam


20


and is used to feed and distribute medium


12


uniformly over the operating width of material web


16


. The construction and arrangement of such distribution pipes


22


are known in the prior art and will therefore likewise not be described in detail here.




Application subassembly


18


includes a base unit


24


which, in the embodiment illustrated, includes a supporting element


26


and two abutment elements


28


and


30


. Dividing base unit


24


into three portions merely has the point of simpler production. In particular, abutment elements


28


and


30


can be constructed identically and simply arranged in mirror-image fashion. Alternatively, however, it is also possible to construct base unit


24


in one piece as supporting element


26


. Supporting element


26


and abutment elements


28


and


30


can be produced, for example, from stainless steel.




The essentially rigid supporting element


26


performs a number of functions according to the invention. Firstly, it serves to fix two doctor devices, namely a sealing doctor device


32


, which is arranged on the inlet side of supporting element


26


, in reference to running direction L of base U, and a metering doctor device


34


, which is arranged on the outlet side of supporting element


26


. Secondly, supporting element


26


serves to deliver medium


12


from distribution pipe


22


into an application chamber


44


, which is bounded by doctor devices


32


and


34


, an end face


26




a


of supporting element


26


and base U. For this purpose, feed channels


26




b


are formed in supporting element


26


, extend to end face


26




a


from an end face


26




c


of supporting element


26


that rests on carrying beam


20


and, in addition, are connected to passages


22




a


, which are formed in distribution pipe


22


or carrying beam


20


.




In the embodiment illustrated, both doctor devices


32


and


34


are constructed as roll doctor devices with a doctor rod


36


or


38


, which is accommodated in a doctor bed


40


or


42


such that it can be rotated and, if desired, driven in rotation (see arrow P in the case of metering doctor rod


38


). Doctor rods


36


and


38


are each smooth (as shown) or profiled. Since doctor devices


32


and


34


are constructed identically to each other in the embodiment illustrated, in the following text the manner of fixing doctor devices


32


and


34


to supporting element


26


will be explained merely using the example of sealing doctor device


32


.




In order to fix sealing doctor device


32


to supporting element


26


, doctor bed


40


has an attachment


40




a


, which is connected flexibly to a main element


40




b


of doctor bed


40


. A force appliance


46


, in the present embodiment, is a pressure hose


46


which is supported on abutment element


28


. Pressure hose


46


presses attachment


40




a


of doctor bed


40


against a contact face


26




d


on supporting element


26


. In order to facilitate the positioning of doctor bed


40


relative to supporting element


26


, and in order to reliably prevent any relative movement between doctor bed


40


and supporting element


26


in the operating state of application apparatus


10


, additional projections


40




c


provided on attachment


40




a


engage in a form-fitting manner in corresponding depressions


26




e


on contact face


26




d.






A further pneumatic hose


48


, which is likewise supported on abutment element


28


, acts on doctor bed


40


in the region of main part


40




b


of the latter. By use of pneumatic hose


48


, due to the flexible connection between main part


40




b


and attachment


40




a


of doctor bed


40


when doctor bed


40


is fixed to supporting element


26


, the setting of doctor rod


36


against base U can be varied. In this connection, it goes without saying that the flexibility of the connection between attachment


40




a


and main part


40




b


of doctor bed


40


can be provided both by suitable material selection and also by suitable constructional design of doctor bed


40


.




As already mentioned above, doctor device


34


is fixed to supporting element


26


by a pneumatic hose


50


in the same way as has been explained above for sealing doctor device


32


. Furthermore, metering doctor device


34


is also assigned a further pneumatic hose


52


, which serves to exert an influence on the setting of metering doctor rod


38


against base U. While sealing doctor rod


36


merely has the task of preventing the ingress of air into application chamber


44


, in particular of air which is carried along in the form of an air boundary layer (indicated dashed in

FIG. 1

) by base U on its surface, metering doctor rod


38


is used for metering medium


12


, which leaves application chamber


44


in the form of application layer


14


, and thus for setting the magnitude of the coat weight of application layer


14


. It therefore goes without saying that the setting of metering doctor rod


38


against moving base U must be capable of being varied considerably more finely by pneumatic hose


52


than the setting of sealing doctor rod


36


by pneumatic hose


48


. This is indicated in

FIG. 2

by a control unit


180


.




On account of the essentially rigid construction of supporting unit


26


, in the embodiment illustrated in

FIG. 1

, doctor devices


32


and


34


are kept at a predetermined distance from each other in running direction L of base U. On account of the rigidity of supporting unit


26


, this predetermined distance is in this case, in turn, essentially independent of the quantity of medium


12


fed to application chamber


44


per unit time, the pressure prevailing in application chamber


44


and the respective setting of doctor devices


32


,


33


against base U. Furthermore, essentially rigid supporting unit


26


ensures a defined arrangement of doctor devices


32


and


34


in transverse direction Q of base U as well. Overall, in this way the conditions prevailing in application chamber


44


and medium feed channels


26




b


can be reproduced so reliably that the excess quantity which leaves application chamber


44


past sealing doctor device


32


can be reduced considerably, as compared with the prior art, and nevertheless a high-quality application layer


14


can be obtained. As a result of reducing the excess quantity, the circulated quantity of medium


12


can be reduced, and thus the delivery pump assigned to medium feed


12


can be designed to have a correspondingly lower performance.




In addition, doctor devices


32


and


34


are provided not only as separately constructed subassemblies but also as subassemblies which can be driven independently of each other, so that a change to the setting of one of two doctor devices


32


and


34


against base U by one of force appliances


48


or


52


has no direct back-effect on the setting of the respective other doctor device


32


,


34


against base U. This simplifies in particular the control or regulation of the setting of metering doctor device


34


, which has a decisive influence on the coat weight and the quality of the resulting application.




Moreover, doctor devices


32


and


34


are arranged on a supporting element


26


or base unit


24


, which is constructed separately from carrying beam


20


. But this means carrying beam


20


, which as a solid part is difficult to handle and to machine, needs to have only the fixing points for entire application subassembly


18


. As will be explained in more detail below using further embodiments, not only does this permit the easy conversion of application apparatus


10


from one design type to another, but it also permits, for example in the event of wear, the rapid replacement of a worn application subassembly


18


by a new application subassembly


18


prepared at an equipment workplace. Of course, because of the fixing of doctor devices


32


and


34


to supporting element


26


by force appliances


46


and


50


, the rapid replacement of one or both of doctor devices


32


and


34


is also possible.




A further embodiment of an application apparatus


10


according to the invention is illustrated in FIG.


2


. This embodiment essentially corresponds to the embodiment according to FIG.


1


. For this reason, in

FIG. 2

similar parts are provided with the same reference symbols as in

FIG. 1

, but increased by the number


100


. In addition, the application apparatus


110


according to

FIG. 2

will be described below only to the extent to which it differs from the embodiment according to

FIG. 1

, to whose description reference is hereby expressly otherwise made.




A first difference between application apparatus


110


according to FIG.


2


and application apparatus


10


according to

FIG. 1

is that metering doctor rod


138


of metering doctor device


134


has a smaller diameter than sealing doctor rod


136


of sealing doctor device


132


. The reason for this is based on the fact that, in this case, medium


112


is fed to application chamber


144


in excess, so that the volume flow leaving application chamber


144


past seating doctor rod


136


is greater than the volume flow leaving application chamber


144


past metering doctor rod


138


as application layer


114


.




Furthermore, it is pointed out that doctor beds


140


and


142


essentially have the same shape, in particular in the area of their connection to supporting element


126


and to the point of action for force appliances


146


,


148


,


150


and


152


(which are illustrated purely schematically as arrows in FIG.


2


). This makes it possible to fit one and the same supporting element


126


or one and the same base unit


124


supplemented by abutment elements


128


and


130


with doctor rods


136


and


138


of any desired diameter, provided only that doctor beds


140


and


142


for doctor rods


136


and


138


are of identical construction with regard to the above-mentioned contact areas, matching the predefined design conditions of remaining application subassembly


118


.




In relation to doctor beds


140


and


142


, it should further be added that the flexibility of the connection of attachment


140




a


to main part


140




b


is assisted by a notch


140




d.






Finally, the fitting of doctor beds


140


and


142


in supporting element


126


differs from the corresponding type of fitting in the exemplary embodiment according to FIG.


1


. To be specific, contact face


126




d


in the region of the fitting of application subassembly


118


to carrying beam


120


runs essentially orthogonally to the surface of the latter.




A further difference between application apparatus


110


according to FIG.


2


and the application apparatus


10


according to

FIG. 1

is that, in the area of the opening of the mouth of feed channels


126




b


into application chamber


144


, there is arranged a baffle plate


160


, which has a predetermined distance d from end face


126




a


of supporting element


126


. For this purpose, baffle plate


160


can be fixed to supporting element


126


for example by bolts


164


, with the interposition of spacers


162


. Baffle plate


160


prevents medium


112


emerging from feed channels


126




b


from coming directly into contact with base U. Instead, medium


112


emerging from feed channels


126




b


is deflected both in running direction L and in transverse direction Q of base U. This leads to a more uniform distribution of medium


112


in transverse direction Q, and thus results in a more uniform coating application. That is to say, a more uniform thickness of application layer


114


in running direction L and in transverse direction Q of base U is produced.




By loosening bolts


164


and replacing spacers


162


, it is possible to adapt distance d of baffle plate


160


from end face


126




a


of supporting element


126


to the operating conditions in any desired way, for example, the viscosity of medium


112


, the quantity of medium


112


fed to application chamber


144


per unit time, the diameter of doctor rods


136


and


138


and the like. In a similar way, the shape of baffle plate


160


can be chosen in a suitable way to match it to the operating conditions.




A further difference is that distribution pipe


122


in application apparatus


110


according to

FIG. 2

is formed in supporting element


126


and not in carrying beam


120


. This is advantageous in particular in the case of application apparatus


110


with a low operating width and/or in the case of application apparatus


110


with which only a low coat weight is applied to base U. Furthermore, in this way the construction of carrying beam


120


is simplified.




Finally, application apparatus


110


according to

FIG. 2

differs from the embodiment according to

FIG. 1

in that, in the area of sealing doctor device


132


, between force appliance


148


for exerting an influence on the setting of sealing doctor rod


136


against base U and doctor bed


140


, there is arranged a covering element


166


which, for example, is fixed to abutment element


128


at


166




a


. Covering element


166


, which can be produced from plastic, for example, has the task of protecting force appliance


148


and also force appliance


146


against contamination by medium


112


′ which leaves application chamber


144


past sealing doctor device


132


in the direction opposite to running direction L of base U. Such a countercurrent of medium


112


′ can be desirable, for example, in order to be able to prevent the ingress of air into application chamber


144


still more reliably. It should further be noted that covering element


166


is constructed flexibly and/or fixed to abutment element


128


, both in such a way that it does not significantly impede the adjustment of sealing doctor device


132


by force appliance


148


.




Although this is not illustrated in

FIG. 2

, it is of course also possible for a corresponding covering element


166


to be provided in the area of metering doctor device


134


and to protect force appliances


152


and


150


against splashes of medium


112


, such as are possibly formed downstream of metering doctor device


134


in running direction L.




In addition or as an alternative to feed channels


126


b running through supporting element


126


, feed channels


127


can also be provided, which pass through a doctor bed


140


or


142


in one of doctor devices


132


and


134


. In

FIG. 2

, such feed channels


127


are shown dashed only for doctor device


132


, for clarity of illustration. Distribution channel


122


′ feeding feed channels


127


can be formed between doctor bed


140


and abutment element


128


or, as in the embodiment illustrated, between doctor bed


140


and covering element


166


.





FIG. 3

illustrates a further application apparatus according to the invention, which essentially corresponds to the two application apparatuses described above. Therefore, in

FIG. 3

analogous parts are provided with the same reference symbols as in

FIG. 1

, but increased by the number


200


. Furthermore, the embodiment according to

FIG. 3

is described below only to the extent to which it differs from the embodiments according to

FIGS. 1 and 2

, to whose description reference is hereby otherwise expressly made.




The single significant difference between application apparatus


210


and application apparatus


10


according to

FIG. 1 and 110

according to

FIG. 2

is that metering doctor device


234


does not include a doctor rod accommodated in a doctor bed but a doctor blade


270


. In this case, supporting element


226


, abutment element


230


and force appliance


250


perform the function of a blade holder, while force appliance


252


serves to set doctor blade


270


against running base U. Otherwise, the embodiment according to

FIG. 3

, in particular that which refers to the construction of sealing doctor device


232


with a sealing doctor rod


236


and a doctor bed


240


and to their fixing and driving by force appliances


246


and


248


and the like, corresponds to the embodiments according to

FIGS. 1 and 2

.




While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.



Claims
  • 1. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam including two supporting unit depressions; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device including at least one sealing doctor device projection engaging one of said supporting unit depressions, said sealing doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device being controllably movable relative to said supporting unit; and a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device including at least one metering doctor device projection engaging the other one of, said supporting unit depressions, said metering doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween, said metering doctor device being controllably movable relative to said supporting unit.
  • 2. The application apparatus of claim 1, wherein said supporting unit includes at least one feed channel formed therein, said supporting unit further comprising a distribution pipe for carrying the medium, each said feed channel being fluidly coupled with said distribution pipe and said application chamber, said each feed channel being configured for feeding the medium from said distribution pipe to said application chamber.
  • 3. The application apparatus of claim 2, wherein said distribution pipe is located within said supporting unit.
  • 4. The application apparatus of claim 1, wherein at least one of said sealing doctoring device and said metering doctoring device is adapted to be fixedly attached to said supporting unit in a form-fitting manner.
  • 5. The application apparatus of claim 1, wherein a force appliance is attached to said supporting unit, said force appliance fixing at least one of said sealing doctor device and said metering doctor device to said supporting unit.
  • 6. The application apparatus of claim 5, herein said force appliance is supported on one of said supporting unit and a part connected to said supporting unit.
  • 7. The application apparatus of claim 5, wherein said force appliance is configured for influencing a setting of said at least one of said sealing doctor device and said metering doctor device against the moving base.
  • 8. The application apparatus of claim 7, wherein said force appliance is supported on one of said supporting unit and a part connected to said supporting unit.
  • 9. The application apparatus of claim 5, wherein said force appliance is operated at least one of hydraulically, pneumatically, hydropneumatically, electrically, magnetically, electrochemically, and by electric motor.
  • 10. The application apparatus of claim 1, wherein said sealing doctor device is configured to have a setting against the moving base, the setting being adjustable without closed-loop control.
  • 11. The application apparatus of claim 1, wherein said metering doctor device is configured to have a setting against the moving base, the setting being controllable.
  • 12. The application apparatus of claim 1, wherein at least one of said sealing doctor device and said metering doctor device is comprised of a doctor rod.
  • 13. The application apparatus of claim 12, wherein said sealing doctor device and said metering doctor device each are comprised of a doctor rod, each said doctor rod having a surface that is one of smooth and profiled.
  • 14. The application apparatus of claim 13, wherein each said doctor rod has a smooth surface.
  • 15. The application apparatus of claim 1, wherein said sealing doctor device and said metering doctor device are capable of being fixed to said supporting unit independently of each other.
  • 16. The application apparatus of claim 1, wherein said supporting unit is a unit constructed separately from said carrying beam.
  • 17. The application apparatus of claim 1, wherein the medium applied by said application apparatus has a given coat weight, said sealing doctor device and said metering doctor device being configured for varying the coat weight by changing a loading relationship therebetween.
  • 18. The application apparatus of claim 1, wherein a loading of said sealing doctor device is capable of being controlled one of directly and indirectly based upon a pressure prevailing in said application chamber.
  • 19. The application apparatus of claim 1, wherein said metering doctor device and said sealing doctor device are capable of movement independent of each other.
  • 20. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device being fixedly attached to said supporting unit; and a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device being fixedly attached to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween, at least one of said sealing doctor device and said metering doctor device including a distribution channel and at least one feed channel formed therein, each said feed channel fluidly connecting said distribution channel with said application chamber, each said feed channel being configured for feeding the medium from said distribution channel to said application chamber.
  • 21. The application apparatus of claim 20, wherein each said feed channel has an end which opens into said application chamber, each said opening end defining an outlet opening, said at least one of said sealing doctor device and said metering doctor device thereby having at least one outlet opening, and wherein said application apparatus further comprises at least one baffle plate arranged proximate to at least one of said at least one outlet openings.
  • 22. The application apparatus of claim 21, wherein at least one of a shape of said at least one baffle plate and a distance between said at least one baffle plate and said at least one outlet opening is chosen on the basis of operating conditions.
  • 23. The application apparatus of claim 21, wherein each said baffle plate is detachably fixed to said supporting unit.
  • 24. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device being fixedly attached to said supporting unit; a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device being fixedly attached to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween; a force appliance attached to said supporting unit, said force appliance fixing at least one of said sealing doctor device and said metering doctor device to said supporting unit, each said at least one of said sealing doctor device and said metering doctor device having at least one force appliance assigned thereto; and a flat covering element provided between said at least one of said sealing doctor device and said metering doctor device and said at least one force appliance assigned thereto.
  • 25. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam including two supporting unit depressions; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device including at least one sealing doctor device projection engaging one of said supporting unit depressions, said sealing doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device being controllably movable relative to said supporting unit; and a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device including at least one metering doctor device projection engaging the other one of said supporting unit depressions, said metering doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween, said metering doctor device being controllably movable relative to said supporting unit, at least one of said sealing doctor device and said metering doctor device being comprised of a doctor rod, said doctor rod being rotatably driven.
  • 26. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device being fixedly attached to said supporting unit; and a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device being fixedly attached to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween, said sealing doctor device and said metering doctor device each being comprised of a doctor rod, said sealing doctor rod having a first diameter and said metering doctor rod having a second diameter, said first diameter being one of essentially equal to and greater than said second diameter.
  • 27. The application apparatus of claim 26, wherein said first diameter is greater than said second diameter.
  • 28. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam including two supporting unit depressions; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device including at least one sealing doctor device projection engaging one of said supporting unit depressions, said sealing doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device being controllably movable relative to said supporting unit; and a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device being comprised of a doctor blade wherein an abutement element and force appliances in combination acting upon said doctor blade thereby resulting in said doctor blade engaging the other one of said supporting unit depressions, said metering doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween, said metering doctor device being controllably movable relative to said supporting unit.
  • 29. An application apparatus for applying a liquid or pasty medium to a moving base, the moving base being a surface of a fiber material web in a case of direct application and a surface of a transfer element for transferring the medium to the material web in a case of indirect application, said application apparatus having an inlet side and an outlet side with respect to a direction of movement of the moving base, said application apparatus comprising:a carrying beam; an essentially rigid supporting unit provided on said carrying beam including two supporting unit depressions; a sealing doctor device positioned at said inlet side of said application apparatus, said sealing doctor device including at least one sealing doctor device projection engaging one, said supporting unit depressions, said sealing doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device being controllably movable relative to said supporting unit; a metering doctor device positioned at said outlet side of said application apparatus, said metering doctor device including at least one metering doctor device projection engaging the other one of said supporting unit depressions, said metering doctor device being thereby fixedly positionable to said supporting unit, said sealing doctor device and said metering doctor device defining an application chamber therebetween, said metering doctor device being controllably movable relative to said supporting unit; and a force appliance attached to said supporting unit, said force appliance fixing at least one of said sealing doctor device and said metering doctor device to said supporting unit, at least one of said sealing doctor device and said metering doctor device having a plurality of said force appliances assigned thereto, said plurality of said force appliances being arranged adjacently in a direction transverse to the base, said plurality of said force appliances being configured for being at least one of driven and controlled independently of one another.
  • 30. The application apparatus of claim 29, wherein said metering doctor device has a plurality of force appliances assigned thereto.
Priority Claims (1)
Number Date Country Kind
199 34 441 Jul 1999 DE
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Entry
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