Apparatus for the simulataneous transportation of a group of fiber band cans

Information

  • Patent Grant
  • 6233904
  • Patent Number
    6,233,904
  • Date Filed
    Monday, May 1, 2000
    24 years ago
  • Date Issued
    Tuesday, May 22, 2001
    23 years ago
Abstract
The present invention concerns a procedure and an apparatus for the simultaneous transportation of one group of cans (31, 310, 311) in a row from a can rack (6, 60, 61)—the cans (3) being capable of being filled with fiber band—to a frame machine (2) and/or to another textile machine (4) or to a can depot (5). The group of cans (31, 310, 311) is brought in common with the can rack (6, 60, 61) for the filling of said cans (3) into a first work station (A1) on the frame machine (2). The can rack (6, 60, 61) remains at that point during the filling of the cans (3) of this can group (31, 310, 311) until, after the filling of all the cans (3) on the can rack, the can rack (6, 60, 61) then, once again with the cans, is transported to the additional textile machine (4) or to the can depot 5. The can rack (6, 60, 61) may, together with the can group (31, 310, 311), be brought to another work site at, for instance, the additional textile machine (4) or to a storage zone in a can depot (5), to remain there during the processing of the fiber bands which are in the cans (3) of this can group (31, 310, 311) or during the storage of said can group.
Description




BACKGROUND OF THE INVENTION




The present invention concerns a procedure for the simultaneous transportation of cans capable of being filled with fiber band which are arranged in a row on a can rack and form one can group, and which are transported between a frame machine and/or a further textile machine or to a can depot, as well as an apparatus for the execution of this procedure.




In common knowledge, through DE 42 33 357 A1, is the use a transport vehicle to move several cans arranged in a row as a group and to bring said group to a wagon regularly available at a frame machine. At this point, the group of cans is transferred from the transport vehicle to said machine wagon. Cans are then exchanged, one for the other, between the wagon of the frame machine and the transport vehicle. For this purpose, it is necessary to allow one empty place on the transport vehicle for one can. Further, it is necessary to inch step-wise along the wagon of the frame machine, so that a full can from the wagon will be switched onto the transport vehicle, and an empty can switched from the transport vehicle to the wagon. For this operation, a complicated drive and control mechanism is required.




OBJECTS AND SUMMARY OF THE INVENTION




The purpose of the present invention is to create a procedure and a corresponding apparatus which simplifies the can transport to and from the work station of the frame machine. Additional objects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.




According to the invention, since a complete can group is exchanged each time, no apparatus is required to carry out complicated maneuvering and positioning at the frame machine, as this is necessarily carried out when one can after another must be exchanged between the transport vehicle and the frame machine. Because of this, the expenditure for the design, manufacture, material and time in comparison to the conventional methods and equipment is reduced.




In order that as little time as possible will be required for the exchange of the can rack at the frame machine, the procedure of the invention is enhanced in that the can rack with the can group is brought to a first holding station, from there moved to a filling operation in the first work station, and following that, to a second holding station. By the method there shown, the placement and pick-up of a can rack is, time-wise, independent of the filling of the cans.




By means of an advantageous design of the procedure of the invention wherein the filling at the frame machine is monitored, and dependent upon the progress of the filling of the cans of the can group in place on the frame machine, a signal is given for the exchange of the can rack with the full cans of this can group for another can rack with empty cans of another can group, assurance can be given that a can rack with empty cans will always be delivered to the frame machine at the right time and conversely, a can rack with full cans may be picked up.




It is practical if the can rack, which was exchanged on the frame machine for another can rack, and with unchanged accessories, now finds additional applications, whether this be for immediate processing of the fiber band in the cans of this can group, or for intermediate storage in a can depot which storage allows for feeding at a given time the fiber bands to a textile machine for processing. In this way, waiting times are shortened, which leads to an improved efficiency of the band processing textile machine.




The fiber band processing machines, i.e. flyer or open end spinning machines, exhibit a multitude of similar work stations. In order to put the procedure of the invention to use in an optimal fashion, it is advantageous, if the can rack, the work station of the textile machine and/or the storage placement of the can depot are uniform in regard to their dimensioning wherein the number of the cans belonging to a can group is so determined that at any time a group can rack finds place for a multiple integer thereof in the work station and/or in the depot.




If several can racks find a placement beside one another at a textile machine or in a can depot, the danger arises that by manipulating one can rack, the neighboring can rack will be pushed away. Under certain conditions, this can lead to disturbances of production. To avoid this undesirable shoving of can racks, the procedure in accord with the invention has been advantageously improved wherein the can rack is securely fixed in its work station and/or the depot and/or its transport medium.




As has been mentioned, a shortening of the waiting time at the frame machine has been found by monitoring the procedure of filling.




In similar manner, it is advantageous if a fiber band processing machine is provided with a monitoring system wherein the run-out or breakage of one or more of these fiber bands is recorded and a subsequent triggering of a function is caused by a number of such recordings, i.e. the triggering of an acoustic or an optical signal or even an exchange of the can rack.




For the carrying out of the procedure, an apparatus is provided for the simultaneous transportation of a group of cans capable of being filled with fiber bands, said transportation being between a slide conveyor located on a frame machine and a further textile machine or a can depot, the latter possessing a can rack for the acceptance of a can group arranged in row units. The can rack brought to the frame machine still remains there during the filling of the cans in the can group already on the can rack on the frame machine, and said group only leaves the frame machine after the complete filling-of the cans in common with their can group. Therefore, there is only required an essentially simple motion and control based operation for the exchange of these cans between the transport vehicle (can wagon) and the machine. This reduces the costs for the design, manufacture and the material for the previously required elements as well as saving time for the course of the processing




Through a practical improvement of the invention wherein a monitoring device is assigned to the frame machine for the supervision of the progress of the filling of the cans of the can group, the monitoring device in communication with a control device triggers, in dependency with the progress of the filling of the cans, a signal for the exchange of the can rack having the full cans of this can group exchanged for another can rack with empty cans of another can group, the waiting time can be shortened by a time centered coordination of the filling of the cans with the can exchange. By the term “can exchange” is understood the bringing of a can rack with empty cans to the frame machine, and the removal of a can rack with full cans therefrom, even when the bringing and removal of a can rack is done, time-wise, independently of one another.




In order to avoid a loading and unloading of the can rack on the fiber band processing textile machines and possibly at the provided can depot for the intermediate storage of the cans with attendant loss of time, it is advantageous if the invented apparatus is improved in that the can rack together with the can group is capable of being brought into an-additional work station which is assigned to the further textile machine or into a storage location in a can depot, and further to remain there during the processing of the fiber bands to be found in the cans of this can group, or during the storage of this can group.




For the optimal storage of can racks at, for instance, a textile machine or in a can depot, the said textile machine on the one hand and the can depot on the other are dimensionally coordinated with one another so that a multiple integer of can racks may simultaneously be placed beside one another at this textile machine or at a section thereof, for instance in a can depot.




If the slide conveyor of the frame machine is designed with an endless belt or an endless chain, upon which, for instance, at least two can racks can be placed, one behind the other, and which are to be found in the first work station of the frame machine, then the exchange of can racks can be carried out, even when cans of a can group on a can rack are not entirely filled again with fiber band. While the one can group is filled, another can rack with filled cans may be removed and a can rack with empty cans be set by ready for use.




The can rack can be designed in various ways. A particularly simple and thus low cost can rack results from the design as a pallet, and possibly in that the palettes which form the can racks show normal outside dimensions, to which the further textile machine or a section thereof, or the can depot is made to fit. Further practical designs of the can rack are described herein.




Principally, the can rack can be manually or automatically transported. In the case of automatic transport, the can rack is, in practice, transported by a can wagon which will accept the can rack to accomplish the transport to the frame machine, to a further textile machine or to a can depot, or, after the transport, will withdraw said can rack, and possibly in that the can wagon is provided with a control device, by means of which the transport path and the transport point of time can be specified.




Advantageously, a can rack receiving means is provided among the individual components of the factory setup. As to what the individual “components” are, consider a frame machine as a fiber band delivery machine, a “further textile machine” a fiber band consuming machine, to these add a can depot, and all always in the singular or plural.




In order to stabilize the can rack in its position on a textile machine, in a can depot and/or on a can wagon, a securement device for the can rack is provided, with the aid of which the undercarriage can be put out of action.




In order to exchange the can rack at the fiber band processing textile machine without unavoidable loss in time, if the fiber band in one or more of the cans in the can group on the can rack is run out or broken, a monitoring and control system can be put to use which alarms upon the running out or breaking of at least one of the fiber bands of this can group and which may possess an adjustment means, by means of which, for the triggering of an exchange function, a value is determinable for the number of cans in which the fiber band ran out or broke in the can group on the can rack.




Both the procedure as well as the apparatus of the invention, are simple and also can be applied retroactively to already existing machines or equipment.




In accord with the invention, the cans of a can group, not only during the transport, but also for filling, are kept together as a can group at the frame machine and after filling, they are picked up again as a complete can group. Thus, the control and time expenditures for a can exchange are reduced. This expense is looked upon, in the concept of the invention, as a component of the can transport.




If this can exchange is carried out automatically, then the apparatus, in comparison to conventionally known automatic apparatuses up to this time, can be constructed more simply and hence also more economically built and manufactured.




The invention is more clearly explained by drawings and in the following embodiment examples.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic presentation of a factory layout in accord with the invention having a frame machine, a band processing textile machine and a can depot as well as several can racks for transporting can groups as complete units within this layout.





FIG. 2

is a plan view of a portion of a frame machine with a slide conveyor as well as a readily available can rack for transfer to the slide conveyor.





FIG. 3

is a can wagon in accord with

FIG. 2

in profile view.





FIG. 4

is two open end spinning machines in cross section with can racks designed as pallets, of which can racks, one is brought by means of a fork truck by an operator into its processing position under a spinning machine.





FIG. 5

is a plan view of partial areas of two open end spinning machines, at which, one operator withdraws a can rack, designed as a pallet, carrying empty cans from its working position under the machine, while a second operator, with the aid of a can wagon, approaches with a can rack with filled cans.











DETAILED DESCRIPTION




Reference will now be made in detail to one or more presently preferred embodiments of the invention, one or more examples of which are shown in the drawings. Each example is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment, may be used with another to yield still a third embodiment.




The essence of the invention is first made clear with the aid of

FIG. 1

, which shows schematically a factory layout


1


with a multiplicity of individual components, such as a stretch frame machine


2


, a fiber band processing textile machine


4


, and a can depot


5


.




The previously named components, upon need, may be provided singly or multiply within the area of the said layout


1


, as, for example, is evident from the

FIGS. 4 and 5

(in this refer to the two band processing textile machines


4


). Furthermore, the selected components are not to be described in words of narrow semantics, but are to be understood as synonyms for a specific kind of a machine, or equipment part. So, in this thought, the foregoing concept “stretch frame machine


2


” stands for one or more fiber band supply or fiber band producing machine(s) at which cans


3


are filled with fiber bands.




The cans


3


possess, in accord with the pictured embodiments, an essentially rectangular shape. The present invention may also find application with cylindrical cans (not shown).




In fiber band processing textile machines


4


, various kinds of spinning machines find use. Among these will be ring spinning or open end spinning machines, but also flyer or knitting and weaving machines, which are dedicated to the production of lapped knit goods or woven fiber bands


30


. In the case of the following description, essentially, an open end spinning machine will be chosen as the embodiment.




Also the special design of the can depot


5


is principally irrelevant to the present invention. Hence a receiving dock E (

FIG. 1

) will suffice for illustrative purposes.




The filled cans


3


in frame machine


2


are arranged on a can rack


6


as group


31


and under that designation said cans


3


are transported as a group unit back and forth between the individual components of the factory layout


1


. In accord with the illustrated embodiment example in

FIG. 1

, a plurality of can wagons


7


are provided, from which each is able to accept a can group


31


as a unit load and bring it from the frame machine


2


(which is fiber band supplying or fiber band producing) for further fiber band processing or consuming at textile machine


4


or for intermediate storage at the can depot


5


.




Further, in the embodiment shown in

FIG. 1

, the can wagon


7


is designed as automated. The drive mechanisms for this are not shown in drawings on the grounds of clarity in illustration. The automated can wagon


7


is movable on a track


70


between the individual components of the factory layout


1


. The concept “track” is not to be understood in a narrow interpretation of the word, but should encompass also infrared or ultra-sonic guidance as well.




If the can wagon


7


is manually driven, then “track” falls also within this milieu, i.e. a concept of “way”, along which the can wagon


7


is—or may be—transported.




After the factory layout


1


has been described in general terms, now its finer components should come under a more detailed inspection.




Next, with the aid of a can wagon


7


, a can rack


6


loaded with empty cans


3


is brought to a frame machine


2


, which machine, in the customary way, is equipped with one or more filled charging heads


23


. The frame machine


2


possesses a slide conveyor


20


, to which the can rack


6


with the complete can group


31


is then transferred. Subsequently, with the help of the slide conveyor


20


, this unit can group


31


carrying empty cans


3


, in common with the can rack


6


which accepts it, is brought for the filling of said cans


3


to a first work station A


1


—further work stations are present on other components of the factory layout


1


and will be described later.




The area designated as work station A


1


at the frame machine


2


is to be understood as that area in which any cans


3


of a can rack


6


are found in the discharge zone of the charging head


23


, with the help of which charging head


23


, the cans


3


are filled in the usual manner with fiber band


30


(see FIG.


4


).




In this first work station A


1


, the cans


3


found on the can rack


6


pass the charging head


23


, one after the other in the direction of the arrow f


1


. The can


3


to be filled is, in this procedure, removed from can rack


6


for a short period by a gripping device (not shown). It is moved in the direction of the double arrow f


2


of the frame machine


2


. Next the can


3


is lifted up under the charging head


23


and subsequently, after the can has been filled, replaced by the non-illustrated gripping device onto the can rack


6


in the proper position within the can group


31


. After the just filled can


3


is replaced again in its exit position on the can rack


6


, it is moved again stepwise, that is, the breadth of a can in the direction of the arrow f


1


so that the next empty can


3


comes into the work station A


1


, in which said can


3


, by means of the gripping device of the frame machine


2


is once again brought under the charging head


23


. During the entire period, while any can


3


of the can group


31


belonging to the can rack


6


is being filled, the can rack


6


remains with the remainder of the cans


3


in this first work station A


1


at the frame machine


2


.




If the cans


3


, collectively, of this can group


31


are filled, then the can rack


6


, now together with the complete can group


31


is transferred to the can wagon


7


and with the help of this, is shuttled either to direct processing of the fiber bands


30


on a fiber band processing textile machine


4


or, if at that moment all of the fiber band processing textile band machines


4


are already supplied with fiber bands


30


, then said can rack


6


is sent to one of the can depots


5


for an intermediate holding pattern.




In accord with the illustrated embodiment in

FIG. 1

, the slide conveyor


20


possesses a length which is greater than one of the can groups


31


—the cans of which are in the process of being filled—is able to occupy. Much more, in the said slide conveyor


20


(arrow f


1


) before the work station A


1


, a primary waiting station B is envisaged. In this waiting station B, into which a second can group


310


on a can rack


60


has already been transferred in the direction of the arrow f


3


, even though at that time, not all of the six assigned cans


3


of the first can rack


6


have been filled. In the direction of the slide conveyor (see arrow f


1


) behind the work station A


1


, a second holding area C is provided in which a can rack


61


with an already filled can group


311


is temporarily stored, so that, at a chosen time, it can be moved in direction of the arrow f


4


onto a can wagon


7


and with the aid of the can wagon


7


, taken away.




After the filling of its can


3


, the can rack


6


moves out of the work station A


1


into the second waiting station C which, as noted above, has now become free, from which in turn, at a convenient time, it will be picked up by the can wagon


7


. At the same time, along with this stepwise sliding of the first can rack


6


into the holding area C, now the second can rack


60


, which is already in direct proximity to the first can rack


6


, likewise moves out of its waiting station B into the work station A


1


.




It is obvious that the total length of the slide conveyor


20


is not only the size that essentially three can racks


6


,


60


,


61


can find place next to one another. In order to be able to compensate for waiting periods which arise through the passing by of the can wagon


7


, during its emptying and/or connection on the open end spinning machine (chosen here as an example of a band processing textile machine


4


) or at the can depot


5


, it is a sensible matter in practice to design the sliding device


20


so long that, it is able to provide a certain buffer action.




The frame machine


2


exhibits, in accord with the illustrated embodiment in

FIG. 1

, a control device


21


, by means of a control line


211


, stands in controllable communication with a monitoring instrument


210


. This monitoring instrument


210


supervises the position of the can rack


6


which is found in the work station A


1


, and thereby oversees the progress of the filling operation.




By means of the monitoring instrument


210


which stands in communication with the control device


21


, when the can rack


6


leaves the work station A


1


in the direction of C, a signal is released. This signal, for instance given optically or acoustically, is so that a can rack


60


, manually or automatically, will be transferred from a can wagon


7


in the direction of the arrow f


3


into the first waiting station B, in order to be transferred, step by step, by the sliding conveyor


20


in the direction of the arrow f


1


to work station A


1


.




In the case of the illustrated embodiment in which several can racks


6


,


60


,


61


find place beside one another on the slide conveyor


20


, these are always moved in one and the same direction (arrow f


1


). For this reason, the slide conveyor


20


is equipped with an endless belt or an endless chain (not shown).




If an endless belt or chain type slide conveyor


20


finds application, then, in the simplest and most compact manner, the slide conveyor possesses a length so that it can take at least two can racks


6


,


60


or


6


,


61


by one another at the same time. Within the work station A


1


, at the division line between the two can racks,


6


,


60


or


6


,


61


, is found the discharge area of the charging head


23


. Even when the last can


3


of the forward moving can rack


6


is filled, already a further can rack


60


of a can wagon


7


is being brought in the direction of the arrow f


3


into the waiting station B.




The can wagon


7


is subsequently brought into a position in which, after the filling of the combined cans


3


of the previous can group


31


, it is able to take the position of the can rack


6


, which has been withdrawn in the transfer onto the can wagon


7


in the direction of the arrow f


4


.




The exchange of can racks


6


,


60


,


61


, . . . , n, is done in the depicted embodiment by means of the stopping of a can rack


60


with empty cans


3


in the waiting station B of the framing machine


2


, and the pick up of another can rack


61


with filled cans


3


from the waiting station C. In this operation, the possibility is that, as one can infer from the above explanations, in a simplified design of the slide conveyor


20


, the waiting station B or C is coordinated with the working station A.




If the slide conveyor


20


of the frame machine


2


is sufficiently long, then without interrupting production, it is possible, with one and the same can wagon


7


, to first deliver a can rack


60


with an empty can group


310


to the waiting station B, and then subsequently another can rack


61


with a filled can group


311


is picked up from the waiting station C.




In the case of multiple frame machines


2


, the description above is still valid in an analogous manner. In such a case of, for instance, two charging heads


23


, there will be a separate slide conveyor


20


provided for each charging head.




Immediately, for the reason that at the frame machine


2


the cans


3


do not proceed one by one from the can wagon


7


and are individually returned, a substantial saving is achieved in regard to time, design, and material expenditures. The filling of one can


3


on the frame machine


2


requires only a relatively short time, so that a plurality of can exchanges is necessary which contributes to the effectiveness of the described simplification and improvement.




A can exchange on a fiber processing textile machine


4


, on the other hand, is not so often necessary, since, especially in the production of fine yarns by means of a spinning machine, the emptying of a supply can lasts a longer time. Thus, a can exchange on the textile machine


4


carried out in the previous conventional manner is not such a serious matter as in the case of the frame machine. Nevertheless, in practice, things go along in accord with the described operational method of

FIG. 1

, similar to that of the frame machine


2


, so that the advantages illustrated in connection with the frame machine


2


are also given consideration for a fiber band processing textile machine


4


.




After the removal from the frame machine


2


of a can rack


6


with a can group


31


, complete with filled cans


3


, the can wagon


7


brings the can rack


6


to the fiber band


30


processing textile machine


4


, or, in case no filled cans


3


are immediately required at that place, then they are taken to the intermediate can depot


5


. At that place, the can rack


6


, together with the can group


31


upon it, remain stopped (processing of the fiber bands


30


, or intermediate storage of the can group


31


) while the can wagon


7


moves on without can rack


6


for the assumption of further assignments.




As

FIG. 1

shows, the can groups


31


,


310


,


311


and the associated can carrying can racks


6


,


60


,


61


are all of the same size. In this way, the can racks


6


,


60


,


61


find use at any optional position of factory layout


1


. That would include frame machine(s)


2


, fiber processing textile machine(s)


4


, and can depot(s)


5


.




The fiber band processing textile machine


4


possesses a multiplicity of spin positions D placed beside one another, as well as other work stations (for instance on a knitting or weaving machine) which stations are all designed the same. The textile machine


4


is divided into several sections


40


because of its great length, which always exhibit a definite number of spinning positions D—which stand here as a synonym for every work station which comes to consideration.




So that the can racks


6


,


60


,


61


with the cans


3


completely find a prepared place on or under these textile machines without the necessity of manipulating and maneuvering said can racks


6


,


60


,


61


, when a can group


31


,


310


,


311


with empty cans


3


is to be exchanged as a complete unit for a can group


31


,


310


,


311


with filled cans


3


, then, in accord with

FIG. 1 and 5

, the sections


40


and the can racks


6


,


60


,


61


are so dimensioned that either a single can rack


6


,


60


,


61


or an multiple integer thereof can find space next to each other simultaneously in an optimal manner in a second third, fourth . . . work station A


2


, A


3


, A


4


. . . (

FIG. 5

) under the textile machine


4


. So that one and the same can rack


6


,


60


,


61


may be put to use at all the components of the setup


1


, the can racks


6


,


60


,


61


, and also the slide conveyor


20


of the frame machine


4


, are sized to fit the section(s)


40


of the fiber band processing textile machine


4


—or, vice versa, the sections


40


are made to fit on the normal sized (as pallets) can rack


6


.




While as a rule, in the case of a frame machine


2


with an endless belt or an endless chain, in correspondence with the above description said machine has a certain buffer zone, a buffer zone of that type is not foreseen on the fiber band processing textile machine


4


. However, there must be essentially enough play provided for the can racks


6


,


60


,


61


during their exchange operations, so that there will be sufficient maneuvering space available. In this matter, as will be more completely described in connection with

FIG. 5

, fundamentally a can rack


6


with empty cans


3


is first removed from the fiber band processing textile machine


4


before it is possible for another can rack


6


with filled cans


3


to take over the place of the first can rack


6


.




In accord with FIG.


1


and

FIG. 5

, there are indeed always provided in conformity two can racks


66


and


67


with respectively five cans


3


per section


40


. This is in no way to be interpreted as a limitation of the invention. It is also easily possible, instead of that, to place a single can rack


6


, or three or more can racks


6


with a diverse number of cans


3


per can group


31


. This depends on the size of the can rack and the kind of the fiber band processing textile machine


4


, to which machine the cans


3


must be brought for the processing of the fiber bands


30


.




As has already been stated above, the open end spinning machine, on which the above description is based and which is depicted in the illustrations, is essentially an example for a band processing textile machine


4


. Other band processing machines


4


, for instance circular knitting machines, exhibit no section


40


as do the ring spin or the rotor or other kinds of open end spinning machines.




Even in such a case, is it advisable that the fiber band processing or consuming textile machine


4


and the can rack


6


are designed to coordinate with one another. However, where lap round-knitting machines are concerned in which the space relationships are more favorable than in the case of spinning machines or flyers, in certain circumstances this dimension centered coordination may be dispensed with.




Also, the can depot


5


is so designed that there is always a definite number, that is, an multiple integer of can racks


66


,


67


which find space beside one another. For each one can rack


6


, there is a defined placement space E (storage position) reserved. This is so that the foreseen number of can racks within the can depot


5


can also find stopping places and not have their place disappear through inexact placement of can racks.




As

FIG. 1

shows, there is provided in the case of the automatic transport equipment of layout


1


depicted there, a central control device


71


which is connected in accord with control specification with:




control equipment


21


by means of control line


710


of band delivering frame machine


2


,




a control device


41


of the band processing textile machine


4


by means of control line


711






and with the can wagon


7


by means of control line


712


.




In accord with

FIG. 1

, a further control line


713


is foreseen which could provide control communication for an additional, not shown, band processing textile machine


4


.




It is not required, that the “control lines” in the concept of the present invention are created by means of a cable; control connections without cable, i.e. by radio, infrared, etc. may find application in place of wired cable connections.




Through these control lines


710


,


711


,


713


etc., the control center


71


, which coordinates the operations of the can wagons


7


, or the can wagon


7


, receives data input as to how far the work on the individual components of the layout


1


has progressed, for example, how many can racks


6


etc. are to be placed in position for removal, and said control center is enabled to provide priority for the operation of this or for the can wagon


7


.




Accordingly, the control center


71


determines the transport paths and transport start time and gives its control command to the appropriate can wagon


7


, which approaches the machine


2


,


4


, or the can depot


5


. Essentially, a single, closed track


70


is foreseen for a plurality of can wagons


7


, and a circulation method for these can wagons


7


is defined, for instance in accord with arrow f


5


. From this circulation direction depends the lengths of travel, which a can wagon


7


has to run through for reaching the component which is to be served or approached by it in accord with the evaluation of the control center


71


.




In accordance with the size of the layout


1


, the possibility arises that a closed rail circle does not suffice, especially when a plurality of band processing textile machines


4


must be taken care of within one and the same layout


1


. In this case, it is purposeful if the components to be approached or to be served are not all arranged behind one another with a closed track


70


. This track


70


may exhibit switches


700


,


701


etc., on which the can wagon


7


can leave the main track in order to be able to reach and serve layout components on a parallel rail section


702


, such as a further textile machine


4


or a can depot


5


.




In the case of a self running can wagon


7


, this possesses a can rack receiver


72


for the can rack


6


,


60


,


61


,


66


,


67


which has no other task to fulfill except to carry the complete can group


31


. The can racks


6


,


60


,


61


,


66


,


67


may be very simply designed, so that even a conventional commercial pallet with normal outside dimensions can take over this task (see FIG.


4


and


5


).




Should a conventional commercial pallet find application as a can rack, then the components of the layout


1


and the pallet size, which would yet to be determined, should be coordinated with one another so that, as already mentioned, always a multiple integer of can racks


6


,


60


,


61


,


66


,


67


can find a place under the textile machine


4


, that is to say, under its sections


40


.




The can racks


6


,


60


,


61


,


66


,


67


required in greater numbers remain at any given time in the single components of layout


1


. These can racks


6


,


60


,


61


,


66


,


67


are simple in construction and thus of low cost in their manufacture and upkeep. The can wagon


7


, of which simply a few examples would be necessary, and which, especially in automatic equipment, are expensive to build, need not remain motionless at the individual components of the layout


1


.




However, not only the costs and the time expenditures for the manufacture and maintenance on the can wagons are reduced. Further cost reductions arise in practice because the cans


3


are not individually handled when taken from can wagon


7


to the frame machine


2


or singly delivered to or taken away from any of the other components of the layout


2


. The same argument holds in regard to the band processing textile machine


4


, or its can depot. The cans


3


continually remain on the can racks


6


,


60


,


61


,


66


,


67


so that the time otherwise required for individual handling of the cans


3


is no longer a factor and thus time for can handling is reduced to a minimum.




In the movement zone of fiber band


30


fed from a spinning position D to a can


3


, there is a monitoring device


42


(Band supervision—see

FIGS. 1 and 4

) which, by means of a control line


420


is in connection with the control device


41


of the band processing textile machine


4


. If the fiber band


30


fed to a spinning position D band runs out or breaks, then the said monitoring device


42


announces this immediately to the control device


41


.




The monitoring device


42


can be designed in different ways. Should, for instance, a can exchange (as “can exchange” a complete can group


31


etc. on a can rack


6


etc is meant) be carried out, only if all the fiber bands


30


of the collective cans


3


of this can group


31


etc. are run out or broken, then suffices a single, common monitoring device


42


for the entire can group


31


etc. In this case, the monitoring device


42


first emits a signal to the control device


41


if none of the spinning positions D assigned to this can group


31


are able to continue operation. In this situation, the control device


41


then demands from the control center


71


an exchange of the can rack


6


. . . with the empty cans


3


for another can rack


6


. . . with filled cans


3


.




An alternative is available in which each spinning position D is assigned a separate monitoring device


42


, so that each individual fiber band


30


of this can group


31


. . . is supervised and its running out or breakage is recorded and announced to the control device


41


. If desired, the control device


41


may be provided with an adjustment arrangement


410


. This adjustment arrangement


410


allows a value to be specified for the number of non-working cans


3


of the can group


31


. . . which is found on can rack


6


. . . , in which said cans the fiber band


30


has run out or is broken. Thus, upon reaching a value of a specified number of the said recordings, a corrective function is triggered. Optimally, such a function may be triggered by the running out or breakage of a single fiber band


30


(however, also by two fiber bands


30


up to the entire number of fiber bands


30


of this can group


31


. . . which are run out or broken.). A demand signal may be input to the control center


71


, whereby an exchange of the can rack


6


. . . for another may be called for by way of wagon


7


with filled cans


3


. If no automatic can transport facility is provided, which means there is no attendant control center


71


, then the monitoring device


42


(by interlock with the control device


41


) produces an acoustic, optical or combined signal, which advises an operator


9


of the failure of said fiber band


30


or these fiber bands


30


, so that this operator can carry out the exchange by hand.




Even if the exchange of a can group


31


. . . for another can group


31


. . . with filled cans


3


has been carried out, although all cans


3


of the previous can group


31


. . . have not been worked down to empty, this early exchange of the can group


31


. . . is nevertheless to be recommended, since the fiber band residuals in the remaining cans


3


of the previous can group


31


. . . in the work place A


2


are generally of little consequence. Thus a waiting period, so that the other cans


3


of this can group


31


. . . will be emptied, causes a longer down time of the already inactive spinning position D. This is much more expensive than the said early exchange and so increases operating costs.




In the case of a minimal degree of automation, the layout


1


, as an option, may dispense with the monitoring apparatus


210


on the frame machine


2


and/or the monitoring device


42


on the band processing textile machine


4


. In this case, the operator


9


, himself, must remain aware of exchanging a can rack


6


. . . at the right time.




The foregoing description shows that even the procedure, as well as the apparatus, may be changed and rearranged in a multitude of ways. It is possible within the framework of the present invention to replace individual features with their equivalents, or apply the features in different combinations.




For instance, it is not necessary that the can wagon


7


be designed as a self driven vehicle. It is thoroughly advantageous and purposeful, especially in the case of small layouts, or in layouts in which generally a lower automation degree is provided, to operate the transport of the can racks


6


,


60


,


61


,


66


,


67


between the individual components of the factory layout by hand with the help of simpler can wagons


73


,


79


, which said wagons are provided for this purpose with a handgrip yoke (see

FIG. 2

,


3


and


5


).




The can wagon


79


may be built differently and, for instance, exhibit a similar can rack receptor


72


as does the can wagon


7


, described with the help of FIG.


1


.




Also, in the case of manually operated can wagons


73


,


79


, a path (track


70


) is to be kept clear, along which the said wagon can move between the individual components of the factory layout


1


.




In accord with the embodiment shown in

FIG. 4

, a fork lift truck is shown substituting for a can wagon, which picks up the can rack


65


, which in turn is designed as a pallet. The lift is effected by “pumping”, so that the can rack


65


is lifted from the floor


10


and brought to the desired place within the plant layout


1


.




In

FIG. 4

also shows the band processing textile machine


4


(here an open end spinning machine) and two can racks


63


and


64


with can groups


312


and


313


. The textile machine


4


possesses underneath the spinning position D with the (not shown) spinning accessories, an unobstructed height h of such a nature that a can rack


63


. . . can find placement here and also the fiber bands


30


may be fed without hindrance to the spinning machine. Moreover, there must be sufficient space that the maintenance automat


43


may run unobstructedly alongside the textile machine


4


.




An opening not seen in

FIG. 4

(second work station A


2


, see

FIG. 5

) located below the textile machine


4


came about in that a can rack (not shown) with a can group having emptied cans has been picked up with a fork lift truck


78


. An operator


9


has just brought on a new can rack


65


with a can group


314


with filled cans


3


and is just about to complement this second work station A


2


with the new can group


314


. The operator


9


, therefore guides the can rack


65


with the aid of the fork lift truck


78


into this work station A


2


. When insertion is complete, the operator lets the can rack


65


down, so that the fork lift truck, without taking with it the can rack


65


, along with the can group


314


that goes with it, may withdraw from the textile machine


4


.




In accord with a further simple design, (FIG.


5


), the can wagon


79


possesses simply a platform (not shown) on which the can rack


6


is set, which said can rack


6


has, in all practicality, been designed as a pallet.




Principally, the possibility exists, of transporting the can rack


6


by either the help of a separate transport medium, that is, a can wagon


7


,


79


or a fork lift truck


78


, by hand or automatically between the individual components of the setup


1


, or again to design the can rack


68


as an integral part of the can wagon


73


(FIG.


2


and


3


). The said wagon would, with the help of its handgrip yoke


730


be transported as a unit between the individual components of the setup


1


, and also as a unit always with one and the same can group


315


being placed at the said individual components of the factory setup


1


for work or storage purposes.




The can wagon


73


(see

FIG. 2 and 3

) or


79


(

FIG. 5

) possesses—independent as to whether the can rack


6


. . . is an integral part thereof or not—an under carriage with at least one pair of wheels


740


.




In this case, the common axle


743


of said wheel pair


740


, or the two axles of the wheels


741


,


742


of this wheel pair


740


is (or are) oriented parallel to the longitudinal extension (double arrow f


6


) of the can group


31


. This common axle


743


does not require—that is to say, the two axles (not shown) of the wheel pair


740


do not require—to be of the swivelling type, since even without this swivelability the wheels


741


and


742


of the can wagon


73


,


79


permit themselves to be easily maneuvered. The bearing(s)


744


for the axle(s)


743


is—that is to say are—on this account rigid with the can wagon


79


, that is, affixed to them as an integrated part of the can rack


68


designed for the can wagon


73


. Without difficulties, it is possible to (at least partially) run the can rack


6


. . . or the can wagon


73


with an integrated can rack


68


into a receiver recess


72


. . . fittingly dimensioned for the can rack


6


. This would be on the frame machine


2


of the band processing textile machine


4


, or a can depot


5


, in order to transfer the can rack


6


. . . , i.e. the can wagon


73


, through sliding onto the said can rack recess, and thereby transfer said rack to the framing machine


2


, to the band processing textile machine


4


, or the can depot


5


.




The can rack receiving recess


72


exhibits, in accord with

FIG. 2

, two can rack guides


720


, into which the can rack


6


. . . , or the can wagon


73


comes to a stop.




For this purpose, the can rack


6


. . . or the can wagon


73


, conforming to the shape of a group


31


. . . of cans orderly arranged thereon, possesses skids


62


on the underside (see

FIG. 4

) upon which said can wagon


73


stands in all, or various components of the setup


1


(including in the forklift


78


, or in the can wagon


7


or


79


). The can rack guide


720


, for itself, exhibits a rolling surface


721


with rollers


722


in order to ease the sliding of the can rack


6


. . . or the can wagon


73


. Such a rolling surface


721


is provided on the individual components of the factory setup


1


, if desired, and on the can wagon


7


. . . , independently of can rack


6


. . . .




Especially, a can wagon


73


, serving as a can rack which is to maneuver within the can rack receiver recess


72


, must be exactly positioned in order to be able to carry out this movement into the can rack receiver recess


72


without great difficulty. For this purpose, it principally suffices if simply a single wheel pair


740


is provided, since in this way the can wagon may be very easily handled or swivelled about. If indeed only this pair of wheels


740


is provided, then the can wagon


73


is unsteady.




In order to fundamentally avoid the possibility of tipping over, in accord with the

FIGS. 2 and 3

, the can wagon


73


, besides the pair of wheels


740


—speaking of the wheel pair


740


, that is, the thereby fixed line of motion of the can wagon


73


—possesses at least one leading wheel


75


alone, or a trailing wheel


76


alone, or even yet a leading wheel and also a trailing wheel


75


,


76


respectively. This wheel


75


or


76


or, in case so provided, these two wheels


75


and


76


, has/have always a vertically carried pivotable axle


750


or


760


, so that the can wagon


73


on the one hand, by means of this leading or trailing wheel


75


or


76


, that is to say, by means of these two wheels, is stabilized and enables the steering of the can wagon without difficulty.




A further improvement of the steerability of the can wagon


73


is achieved by the design of the undercarriage


74


(wheel pair


740


and wheels


75


and


76


) in accord with FIG.


3


. With this design, the axle(s)


743


(not shown) of the wheel pair


740


possess(es) a greater distance interval from the floor


731


of the can wagon


73


than do the horizontal axles


751


and


761


of the wheels


75


and


76


. Thereby the can wagon


73


is allowed to be tilted up to a certain degree about the axle(s)


743


of the wheels


741


and


742


of the wheel pair


740


, wherein the can wagon


73


takes on a stable end position when it supports itself either on its wheel pair


740


or on the wheel


75


or


76


. On the other hand, in its unstable intermediate position, it comes into contact with the floor


10


with neither of these two wheels


75


and


76


and is supported solely on the wheel pair


740


. The fewer wheels come into contact with the floor


10


in maneuvering, just so much easier is the can wagon


73


to steer. Otherwise, the can wagon


73


upon support solely by means of the non-swivelable wheel pair


740


is unstable, on which account, for the transport of the can wagon


73


from one component of the factory setup


1


to another, always one of the two other swivelable, i.e. steerable wheels,


75


or


76


are chosen for the support of the can wagon


73


.




The possibility of being able to tilt the can wagon


73


about the axle


743


(or the two axles) of the wheel pair


740


leads, nevertheless, to an additional advantage upon the running of the can wagon


73


(this applies to both the integrated as well as the separate designs of the can racks) into the can rack receiving recess


72


. By means of tilting about the said axle(s)


743


, it is possible to raise the leading end of the can wagon


73


. By this means, the can rack


6


. . . , or the can wagon


73


, comes into the can rack guide


720


, the entry area of which can be designed as ramp


723


in order to lift the can rack


6


. . . or the can wagon


73


further from the floor


10


. The mentioned roll surface


721


can extend itself into the ramp


723


.




Insofar that no roll surface


721


is foreseen, the can rack


6


. . . or the can wagon


73


is sufficiently secured by friction. in its position, i.e in the individual components of the factory setup


1


(in the case of a non-integrated design) on the can wagon


79


or


7


. If a roll surface


721


is provided, then, as a rule, it is likewise not to be expected that the can rack


76


. . . , or the can wagon


73


will leave its position within the can rack receiving recess


72


. Nevertheless, further means are advisable for the locking in position of the can rack


6


. . . in its work position A


1


. . . , on the frame machine


2


, on the band processing textile machine


4


or at the holding place E in the can depot


5


, or even opposite the transport medium such as can wagon


7


,


79


or fork lift


78


. For instance, the roller surface


721


can exhibit an incline (not shown) of such a nature that the can rack (can rack


73


, integrated or separate) possesses a movement component which moves it farther into the can rack receiving recess, so that it, on that end of the equipment remote from the service side, hits a detent


724


. In this case, however, for the withdrawal of the can rack from the can rack reception recess


72


, a greater force expenditure is necessary. In order to avoid this, in accord with the embodiment shown in

FIGS. 2

,


3


, it has been provided, that the can rack


68


is provided with a recess at an appropriate place which, in accord with

FIGS. 2 and 3

, is on its side. Into this recess, a locking mechanism


8


is able to penetrate.




The locking mechanism


8


may be variously designed, and made automatic or activated by the operator


9


.




As has already been shown above, the slide conveyor of the frame machine


2


can be designed in different ways. In the case of the embodiment shown in

FIG. 2

, the slide conveyor


24


is not, as shown in

FIG. 1

, laid out as an endless belt or an endless chain, but is seen as a sled or a wagon, which is so dimensioned, that is can continually accept a single can rack


6


. . . , and, with this, in the course of its function, proceed step wise from a start position to an end position and then be brought back to its start position.




In the embodiment shown in

FIG. 2

, the securement device


8


is installed in the slide conveyor


24


. This securement device


8


exhibits a double arm, pivotally affixed locking lever


80


which, by means of a tension spring


81


is restrained in conveyor


24


by a detent


84


also in said slide conveyor


24


and lever


80


is so stressed that it, with its locking catch equipped end


82


in the track along the can rack guide


720


, protrudes into recess


77


of the can rack


6


. . . or can wagon


73


which is to enter the can rack receiver recess


72


. The free end


83


of the locking lever


80


extends over the outer contour of the slide conveyor


24


of the frame machine


2


. This end possesses a stationary detent


22


, which, upon the running of the free end


83


of the locking lever


80


against the action of the spring


81


, the locking catch


82


pivots of the movement path of the can rack


6


. . . or the can wagon


73


thereby releasing which ever rack or wagon is in service.




If the can rack


6


. . . or the can wagon


73


with the integrated can rack


68


moves into the can rack receiver recess


72


, then the locking lever


80


must be forced out of the movement path until the can rack


6


. . . or the can wagon


73


reaches the correct end position, then the lock catch


82


can grip into the recess


77


of said rack and thus assures the holding of the can rack


6


. . . in its position. In this now assured position, the can rack


6


. . . or the can wagon


73


remains, while the frame machine


2


fills the cans


3


of the can rack


6


. . . or integral rack


68


, whereby the slide conveyor


24


runs the can rack, step by step by the filling station


23


of the frame machine


2


. When all cans


3


of the can group


31


on the can rack are filled, then the slide conveyor


24


moves the free end


83


of the locking lever


80


up against the stationary detent


22


, whereby the locking lever


80


is so pivoted, that the catch


82


is withdrawn from rack recess


77


, the said rack


6


. . . is released and can be taken out of the slide conveyor


24


. When the can rack


6


. . . has left the slide conveyor, then the lever is again moved back into its original setting.




An entry of a new can group


31


. . . with the help of another can rack


6


. . . may be done taking an optional position on the motion track of the slide conveyor


24


, that is, it can be as well in one or another end position, and as well in an intermediate position.




As the immediate described embodiment shows, it is not required, that the band delivering machine (frame machine


2


), as this is shown in

FIG. 1

, besides a first work station A


1


possesses also still a first and possibly a second waiting station B and/or C.




Previously, various designs were discussed relative to a securement device, for instance a detent


724


on the closed end of a can rack receiving recess


72


, a locking device


8


as well as the friction of the can rack guide


720


. If by a can rack equipped with a wheel under carriage (can wagon


73


) no locking device


8


is provided, then the under carriage must in some way be made inactive. This is done in accord with the above described explanation, in that the can rack


73


, by tipping about the wheel pair


740


on the can rack guide


720


is lifted and is pushed onto the conveyor


24


, whereby the undercarriage


74


is also lifted from the floor. In kinematic turn around, it is also within the bounds of thought to provide under the components of the factory setup


1


, lowerable plates or the like for the securing of the the can rack


6


. . . in its working position. To remove the said can rack


6


. . . from that position, the said plate may be raised. In both described explanations, the locking apparatus as well as a lifting device, which in the first case acts directly or indirectly (by the can wagon


73


) on the can rack


6


. . . , in order to lift this from the floor


10


, while in the other case simply the base support for the under carriage


74


is withdrawn.




It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope and spirit of the invention. It is intended that the present invention include such modifications and variations as come within the scope of the appended claims and their equivalents.



Claims
  • 1. A system for transporting textile cans between different textile machines for filling the textile cans with a fiber band, said system comprising:a fiber band delivery machine; a fiber band processing machine; a can depot; a plurality of can racks, each said can rack configured to carry a group of individual cans thereon; a can wagon movable between said fiber band delivery machine, said fiber band processing machine, and said can depot, to transport said can racks therebetween; a slide conveyor configured at said fiber delivery machine, said slide conveyor having a length so as to accept at least one said can rack from said can wagon, said slide conveyor moving said can rack in a direction past a charging head of said fiber band delivery machine such that said cans are sequentially moved from said can rack to said charging head and back to said can rack; and a fiber band delivery control device configured to control transfer of said can racks to and from said can wagon at said fiber band delivery machine; and wherein upon filling of a last can of a first said can rack at a filling station of said fiber delivery machine, said control device generates a control signal causing said first can rack to be moved by said slide conveyor out of said filling station and another said can rack to be transferred to said slide conveyor, said first can rack being conveyed by said can wagon to one of said can depot and said fiber band processing machine.
  • 2. The system as in claim 1, wherein said slide conveyor has a length so as to accommodate a plurality of said can racks.
  • 3. The system as in claim 2, wherein said can wagon is automated and movable on a track between said fiber band delivery machine, said can depot, and said fiber band processing machine.
  • 4. The system as in claim 1, wherein said slide conveyor comprises an endless chain or belt.
  • 5. The system as in claim 1, further comprising a central control device in communication with said fiber band delivery control device, said can wagon, and a control device of said fiber band processing machine, said central control device controlling and coordinating transportation of said can racks by said can wagon.
  • 6. The system as in claim 1, further comprising a securement device configured with said slide conveyor for holding said can rack relative to said slide conveyor.
  • 7. The system as in claim 6, wherein said securement device further comprises a lifting mechanism.
  • 8. The system as in claim 1, wherein said can rack is integral with said can wagon.
Priority Claims (1)
Number Date Country Kind
197 19 765 May 1997 DE
Parent Case Info

This application is a Divisional Application of U.S. application Ser. No. 09/073,231, filed May 5, 1998 now U.S. Pat. No. 6,055,792.

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Number Name Date Kind
4688300 Langen et al. Aug 1987
5226212 Beringer Jul 1993
5447007 Reil et al. Sep 1995
5471711 Koyacs et al. Dec 1995
5595049 Leifeld Jan 1997
5634316 Leifeld Jun 1997
5664398 Leifeld Sep 1997
5729868 Liedgens et al. Mar 1998
Foreign Referenced Citations (4)
Number Date Country
3734258 A1 Apr 1989 DE
4231698 A1 Mar 1993 DE
4435853 A1 Apr 1996 DE
0508365 A1 Oct 1992 EP
Non-Patent Literature Citations (2)
Entry
German Patent Office Search Report, Sep. 4, 1997.
European Patent Office Search Report, Mar. 3, 1999.