BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagrammatic perspective view of a device for combing fibre material, comprising a combing preparation device, a rotor combing machine and a sliver-deposition device,
FIG. 2 is a diagrammatic side view of a rotor combing machine according to the invention having two rollers,
FIG. 3 is a perspective view of the rotor combing machine according to FIG. 2 having two cam discs,
FIG. 4 shows a top comb roller as supply means,
FIG. 5 shows a clothed roller as supply means,
FIGS. 6
a, 6b show two arrangements of a double belt device as supply means,
FIGS. 7
a, 7b show two feed rollers as supply means, having a top comb from above (FIG. 7a) and from below (FIG. 7b),
FIG. 8 is a side view of the second roller (combing roller) having clamping devices and a revolving card top device for combing elements,
FIG. 9 is a side view of the second roller (combing roller) having clamping devices and circular combs (comb rollers) as combing elements,
FIGS. 10
a, 10b show the second roller (combing rotor) and the take-off roller for counter-direction piecing (FIG. 10a) and same-direction piecing (FIG. 10b),
FIG. 11 is a diagrammatic view of a clamping device comprising a spring-loaded upper nipper (gripping element) and a spring-loaded lower nipper (counter-element),
FIG. 12
a to 12d show in diagrammatic form the operating sequence of fibre selection in the case of the two-rotor combing machine,
FIG. 13 is a block circuit diagram showing an electronic control and regulation device for the spinning preparation machine, the rotor spinning machine and the sliver-deposition device and
FIG. 14 is a diagrammatic side view of a further embodiment of the rotor combing machine having a roller.
FIG. 15 is a schematic side view of first and second rollers of a rotor combing machine including a plurality of suction openings.
DESCRIPTION OF CERTAIN PREFERRED EMBODIMENTS
With reference to FIG. 1, a combing preparation machine 1 has a sliver-fed and lap-delivering spinning room machine and two feed tables 4a, 4b (creels) arranged parallel to one another, there being arranged below each of the feed tables 4a, 4b two rows of cans 5a, 5b containing fibre slivers (not shown). The fibre slivers withdrawn from the cans 5a, 5b pass, after a change of direction, into two drafting systems 6a, 6b of the combing preparation machine 1 which are arranged one after the other. From the drafting system 6a, the fibre sliver web that has been formed is guided over the web table 7 and, at the outlet of the drafting system 6b, laid one over the other with, and brought together with, the fibre sliver web produced therein. By means of the drafting systems 6a and 6b, in each case a plurality of fibre slivers are combined to form a lap and drafted together. A plurality of drafted laps (two laps in the example shown) are doubled by being placed one on top of the other. The lap so formed is introduced directly into the supply device (feed element) of the downstream rotor combing machine 2. The flow of fibre material is not interrupted. The combed fibre web is delivered at the outlet of the rotor combing machine 2, passes through a funnel (see FIG. 10a), forming a comber sliver, and is deposited in a downstream sliver-deposition device 3. Reference numeral A denotes the operating direction.
An autoleveller drafting system 50 (see FIG. 2) can be arranged between the rotor combing machine 2 and the sliver-deposition device 3. The comber sliver is thereby drafted.
In accordance with a further construction, more than one rotor combing machine 2 is provided. If, for example, two rotor combing machines 2a and 2b are present, then the two delivered comber slivers 17 can pass together through the downstream autoleveller drafting system 50 and be deposited as a drafted comber sliver in the sliver-deposition device 3.
The sliver-deposition device 3 comprises a rotating coiler head 3a, by which the comber sliver can be deposited in a can 3b or (not shown) in the form of a can-less fibre sliver package.
FIG. 2 shows an illustrative embodiment in which a rotor combing machine 2 having a supply device 8 comprises a feed roller 10 and a feed tray 11, having a first roller 12 (turning rotor), second roller 13 (combing rotor), a take-off device 9 comprising a take-off roller 14 and a revolving card top combing assembly 15. The directions of rotation of the rollers 10, 12, 13 and 14 are shown by curved arrows 10a, 12a, 13a and 14a, respectively. The incoming fibre lap is indicated by reference numeral 16 and the delivered fibre web is indicated by reference numeral 17. The rollers 10, 12, 13 and 14 are arranged one after the other. Arrow A denotes the operating direction.
The first roller 12 is provided in the region of its outer periphery with a plurality of first clamping devices 18 which extend across the width of the roller 12 (see FIG. 3) and each consist of an upper nipper 19 (gripping element) and a lower nipper 20 (counter-element). In its one end region facing the centre point or the pivot axis of the roller 12, each upper nipper 19 is rotatably mounted on a pivot bearing 24a (see FIG. 11) which is attached to the roller 12. The lower nipper 20 is mounted on the roller 12 so as to be either fixed or movable (see FIG. 11). The free end of the upper nipper 19 faces the periphery of the roller 12. The upper nipper 19 and the lower nipper 20 co-operate so that they are able to grip a fibre sliver 16, 301, 302 (clamping) and release it (FIG. 12a to 12c).
The second roller 13 is provided in the region of its outer periphery with a plurality of two-part clamping devices 21 which extend across the width of the roller 13 (see FIG. 3) and each consist of an upper nipper 22 (gripping element) and a lower nipper 23 (counter-element). It will be appreciated that the terms “upper” and “lower” in relation to the nippers refer to their relative positions, which may change during operation, and are used merely for convenience. Thus, in the rotational position of the roller shown in FIG. 11, the upper nipper 22 is in fact shown as being below the lower nipper 23. In its one end region facing the centre point or the pivot axis of the roller 13, each upper nipper 22 is rotatably mounted on a pivot bearing 24b (see FIG. 11) which is attached to the roller 13. The lower nipper 23 is mounted on the roller 13 so as to be either fixed (see FIG. 8) or movable (see FIG. 11). The free end of the upper nipper 22 faces the periphery of the roller 13. The upper nipper 22 and the lower nipper 23 co-operate so that they are able to grip a fibre sliver 302, 303 (clamping) and release it (FIGS. 8; 10a, 10b; 12c, 12d). In the case of roller 12, around the roller periphery between the feed roller 10 and the second roller 13 the clamping devices 18 are closed (they clamp fibre bundles (not shown) at one end) and between the second roller 13 and the feed roller 10 the clamping devices 18 are open. In roller 13, around the roller periphery between the first roller 12 and the doffer 14 the clamping devices 21 are closed (they clamp fibre bundles (not shown) at one end) and between the doffer 14 and the first roller 12 the clamping devices 21 are open. Reference numeral 50 denotes a drafting system, for example an autoleveller drafting system. The drafting system 50 is advantageously arranged above the coiler head 3a. Reference numeral 51 denotes a driven ascending conveyor, for example a conveyor belt. It is also possible to use an upwardly inclined metal sheet or the like for conveying purposes.
The roller 12, and preferably also the roller 13, is mounted rotatably and in use rotates rapidly without interruption.
In the embodiment of FIG. 3, for the purpose of opening and closing the clamps, two fixed cam discs 25 and 26 are provided, about which the roller 12 having the first clamping devices 18 and the roller 13 having the second clamping device 21 are rotated in the direction of arrows 12a and 13a, respectively. The loaded upper nippers 19 and 22 are arranged in the intermediate space between the outer periphery of the cam discs 25, 26 and the inner cylindrical surfaces of the rollers 12, 13. By rotation of the rollers 12 and 13 about the cam discs 25 and 26, the upper nippers 19 and 22 are rotated about pivot axes 24a and 24b, respectively. In that way, the opening and closing of the first clamping devices 18 and the second clamping devices 21 is implemented.
In the arrangement of FIG. 4, the feed roller 10 has around its periphery comb segments 10b which are arranged axially parallel across the width. The feed roller 10 in accordance with another embodiment shown in FIG. 5 has around its periphery a clothing 10c, preferably all-steel clothing. In the embodiments of FIGS. 6a, 6b, the supply device consists of two endlessly revolving belts 27a, 27b, between which there is a conveyor gap for the incoming fibre lap 16. The conveyor gap in FIG. 6a is arranged substantially radially with respect to the roller 12, while the conveyor gap in FIG. 6b is arranged opposite the direction of rotation 12a. In yet further embodiments according to FIGS. 7a and 7b, between a feed roller pair 28a, 28b (for directions of rotation see curved arrows) and the first roller 12 there is arranged a fixed comb 291 and 292, respectively, the comb teeth of the fixed comb 291 engaging the fibre lap 16 from above and the comb teeth of the fixed comb 292 engaging the fibre lap 16 from below.
Using the embodiment of FIG. 8, the fibre bundles 303 are clamped at one end by some of the clamping devices 21 between the upper nipper 22 and the lower nipper 23, that is to say at a distance from their free end. The fibre bundles 303 are then bent over in the direction of their free ends, the free end regions of the fibre bundles 303 each being directed against the direction of rotation 13a. The revolving top combing assembly 15 consists of a flexible belt element 15c endlessly revolving around two guide rollers 15a and 15b and having a plurality of combing elements 31 mounted on its outer side. The free ends of the combing teeth of the combing elements 31 point in the direction away from the belt element 15c. The combing elements 31 are arranged in the combing-out region at a distance from the periphery of the roller 13. In the combing-out region, the direction of movement 15d of the belt element 15c and the direction of movement 13a of the roller 13 are the same, that is to say same-direction operation applies. The speeds of the belt element 15c having the combing elements 31 on the one hand and of the roller 13 having the clamping elements 21, including the sliver bundles 303, are different, however, that is to say a relative speed applies. The circumferential speed of the roller 13 in the operating region (combing region) is greater than the speeds of movement of the combing elements 31.
In the embodiment of FIG. 9, the combing elements are implemented by a plurality of rotating combing rollers 32 which lie opposite, and at a distance from, the periphery of the roller 13 in the region between the doffer 14 and the roller 12 (see FIG. 2).
In an arrangement shown in FIG. 10a, the directions of rotation 13a and 14a of the roller 13 and the doffer 14 are the same (both clockwise). As a result, counter-direction piecing is implemented. The combed fibre bundles 304 are placed one over the other in the manner of roof tiles on the cylindrical surface of the doffer. In the interior of the doffer 14 there is a fixed screen element 33. The cylindrical surface of the doffer 14 has air-permeable openings. By applying a negative pressure −p in the space between the doffer 14 and the inner cylindrical surface, the fibre bundles 303 are sucked from the roller 13 onto the outer cylindrical surface of the doffer 14. Outside the screen element 33, that is to say in the region without a negative pressure, the fibre bundles 304 can be detached from the outer cylindrical surface of the doffer 14.
In another arrangement shown in FIG. 10b, the directions of rotation 13a and 14a of the roller 13 and the doffer 14 are opposite to one another. As a result, same-direction piecing is implemented. The combed fibre bundles 303 are removed from the roller 13 by the doffer 14 in substantially the same way as that described with reference to the construction according to FIG. 10a. Downstream of the doffer 14 there is a sliver funnel 34 into which the overlapping fibre bundles 304 enter and emerge or are withdrawn as a combed sliver 35.
FIG. 11 shows in detail one illustrative clamp arrangement. The upper nipper 22 is substantially in the form of a single-arm rotatable lever arm which is at its one end region rotatable in the direction of arrows B and C about a pivot axis 24. The bearing 36 is mounted on the roller 13. The upper nipper 22 is resiliently biased by a spring 37, for example a compression spring. The resilient bias co-operates with the cam disc 26 (see FIG. 3) so that the upper nipper 22 is deflected by the cam disc 26 against the pressing force of the spring 37. The lower nipper 23 is resiliently biased in the region of its one end by a spring 38, for example a compression spring, so that the lower nipper 23 is movable in the direction of arrows D and E. As a result, on closing the upper nipper 22 the pressure impacts on the lower nipper 23 are resiliently cushioned, with the result that vibration, wear and impairment of the fibre bundles 303 are substantially reduced. Reference numerals 40 and 41 denote fixed bearings on which one end of each of the springs 37 and 38 is supported.
The upper nippers 19 and the lower nippers 20 of the first clamping device 18 can be resiliently biased in a corresponding way to that shown in FIG. 11 for the second clamping devices 21.
FIGS. 12
a to 12d show in diagrammatic form the operating sequence of fibre selection in the case of the rotor combing machine 2 (two-rotor combing machine), the Figures showing one after the other in chronological order: clamping of the fed lap 16 by the first clamping device 18 (FIG. 12a), removal of a fibre tuft 301 in the direction of rotation 12a of the first roller 12 (FIG. 12b), transfer of the fibre tuft 302 from the roller 12 to the roller 13 by opening of the clamping device 18 and closing of the clamping device 21, with the fibre tuft 302 being clamped (FIG. 12c), and combing of the fibre tuft 303 by motive engagement into the combing element 31 (FIG. 12d).
According to an illustrative arrangement shown in FIG. 13, an electronic control and regulation device 42 (machine and system control means), for example a microcomputer with a microprocessor, is provided, to which inter alia the drive devices 43, 44, 45, 46, 47, for example electric motors for the rollers 10, 12, 13, 14 and for the revolving card top assembly 15 (guide roller 15a) of the rotor combing machine 2, are connected. Reference numeral 48 denotes an input device and reference numeral 49 denotes a display device. The drive devices for the combing preparation machine 1, the drafting system 50, the conveyor belt 51 and for the sliver-deposition device 3, are advantageously also connected (not shown).
Insofar as the rollers 12 and 13 are driven by means of a common gear, the drive motor for the common gear is connected to the control and regulation device 42.
The circumferential speeds are, for example, for the feed roller about from 0.2 to 1.0 m/sec; the first roller 12 about from 2.0 to 6.0 m/sec; the second roller 13 about from 2.0 to 6.0-m/sec; the doffer about from 0.4 to 1.5 m/sec; and the revolving top assembly about from 1.5 to 4.5 m/sec. The diameter of the first roller 12 and the second roller 13 is, for example, about from 0.3 m to 0.8 m.
In respect of the mode of operation and operating sequence of the apparatus according to the invention, typically:
Lap Preparation
A plurality of slivers are combined to form a lap 16 and drafted together. A plurality of laps 16 can be doubled by being placed one on top of the other. The resulting lap 16 is introduced directly into the feed element 10 of the rotor combing machine 2. The flow of material is not interrupted by forming a wound lap.
Feed
Unlike a flat combing machine, the upstream lap 16 is fed continuously by means of a conveyor element. The feed quantity is determined by the length of lap 16 conveyed between two closure time points of the nippers 18 (reversing nippers) of the first rotor 12 (turning rotor).
Clamping 1
The fibre tuft aligned and projecting out of the lap 16 is clamped by a clamping device 18 (reversing nipper) of the first rotor 12 (turning rotor). The clamping device 18 of the first rotor 12 assumes the function of detachment.
Removal
As a result of the rotation of the turning rotor 12 with the reversing nippers 18 located thereon, the clamped fibre tuft is removed from the feed lap, it being necessary for a retaining force to act on the lap 16 so that the fibres in the lap 16 not clamped by the reversing nipper 8 are retained. The retaining force is applied by the conveyor element of the feed means or by additional means such as a feed tray or a top comb. The elements that generate the retaining force assume the function of the top comb.
Clamping 2
The fibre tuft is aligned and transferred to the clamping device 21 (combing nipper) of the second rotor 13 (combing rotor). The distance between the reversing nipper clamping line and the combing nipper clamping line at the time the combing device 21 closes determines the ecartement.
Combing
The fibre tuft projecting out of the combing nipper 21 contains non-clamped fibres that are eliminated by means of combing.
Piecing
The combed-out fibre tuft 303 is deposited on a take-off roller 14. The surface of the take-off roller 14, which surface is acted upon by suction and is air-permeable, causes the fibre tuft to be deposited, stretched-out, on the take-off roller 14. The fibre tufts are placed one on top of the other, overlapping in the manner of roof tiles, and form a web of fibre portions 304.
Web Removal and Comber Sliver Formation
The web 17 is removed from the take-off roller 14 at a point on the take-off roller not acted upon by suction and is guided into a funnel 34.
Comber Sliver Procedure
The resulting comber sliver can be doubled and drafted (drafting system 50) and is then deposited, for example, in a can 3b by means of coiler 3a.
In an exemplary embodiment shown in FIG. 14, a rotor combing machine has a feed device 10, a roller 53 and doffer roller 14. The clamping devices 19, 20 and the combing elements 31 are arranged on the periphery of the one rotating roller.
In FIG. 8, reference numeral 63 denotes a rotating cleaning roller which loosens combed-out constituents such as fibres, neps, dust and the like from the combing elements 31 and propels them into a collecting and extracting device 64.
In FIG. 9, the combing rollers are likewise provided with a cleaning roller 65 with extracting device 66.
Using the rotor combing machine 2 according to the invention, more than 2000 nips/min, for example from 3000 to 5000 nips/min, are achieved.
In a further embodiment shown in FIG. 15, the rotatably mounted rollers 12 and 13 with clamping devices 19, 20 and 22, 23 are equipped additionally with suction channels 52 and 56, respectively (suction openings), which, in the region of the delivery between the supply device 8 and the roller 12 and in the region of the delivery between the rollers 12 and 13, influence the alignment and movement of the fibres being transported. In that way, the time for the taking up of the fibre material from the supply device 8 onto the first roller 12 and the delivery to the second roller 13 is significantly reduced so that the nip rate can be increased. The suction openings 52, 56 are arranged within the rollers 12 and 13, respectively, and rotate with the rollers. At least one suction opening is associated with each clamping device 19, 20 and 22, 23 (nipper device). The suction openings 52, 56 are each arranged between a gripping element (upper nipper) and counter-element (lower nipper). In the interior of the rotors 12, 13 there is an underpressure region 53 to 55 and 57 to 59, respectively, created by the suction flow at the suction openings 52, 56. The underpressure can be generated by connecting to a flow-generating machine. The suction flow at the individual suction openings 52, 56 can be so switched between underpressure region and suction opening that it is applied only at particular selected angular positions on the roller circumference. For the purpose of the switching, valves or a valve pipe 54, 58 with openings 57 and 59, respectively, in the corresponding angular positions can be used. The release of the suction flow may also be brought about by the movement of the gripping element (upper nipper). Furthermore, it is possible to arrange a region of underpressure only at the corresponding angular positions.
Additionally, a blowing flow can be provided in the region of the supply device 8 and/or in the region of transfer between the rollers. The source of the blowing flow (blowing nozzle 39) is arranged inside the feed roller 10 and has effect, through the air-permeable surface of the supply device or air passage openings, towards the outside in the direction of the first roller. Also, in the region of the supply device 8, the element for producing the blown air flow can be fixedly arranged, directly under or over the supply device 8. In the region of the transfer between the rollers 12, 13 the blown air current sources can be arrange at the perimeter of the first roller 12, directly under or over each nipper device. For the blown air generation there may be used compressed air nozzles or air blades.
The suction flow B can favourably influence and shorten not only the guiding, but also the separation process between the lap and the tufts to be removed in the region of the supply device 8.
As a result of the provision of additional air guide elements 60 and lateral screens 61, 62 the direction of the flow can be influenced and the air carried round with the rotors separated off. In that way the time for set up can be further shortened. In particular, a screen element between the first rotor 12 and supply device 8 over the lap and a screen element on each side of the roller have proved useful.
The combed out fibre portion 303 passes from the second roller 13 onto the piecing roller 14.
In use of the rotor combing machine according to the invention there is achieved a mechanical combing of the fibre material to be combed, that is, mechanical means are used for the combing. There is no pneumatic combing of the fibre material to be combed, that is, no air currents, e.g. suction and/or blown air currents, are used.
In the rotor combing machine according to the invention there are present rollers that rotate rapidly without interruption and that have clamping devices. Rollers that rotate with interruptions, stepwise or alternating between a stationary and rotating state are not used.
Although the foregoing invention has been described in detail by way of illustration and example for purposes of understanding, it will be obvious that changes and modifications may be practiced within the scope of the appended claims.
Patent Application
20080092339
