The present invention relates generally to the field of forming or processing an article, such as a beverage container or can. More specifically, the invention relates to an apparatus and method for forming a thread on an article.
Conventional machines for forming a thread have required multiple forming heads and forming turrets. Such conventional apparatus can require significant floor and machine line space. Other conventional threading apparatus require separate machines which may not integrate easily with a machine line, thus slowing down the overall processing time of an article.
It is an object of the invention to have an apparatus that can form a thread on an article, such as a beverage container or can in a machine line, that minimizes space and processing time requirement
One embodiment of the invention relates to a threader head. The threader head comprises a first threading roller with a threaded surface and a second threading roller with a threaded surface. The threading head is configured to impart a thread onto a cylindrical container such that a threaded cap may be screwed onto the container to seal an opening in the container.
Another embodiment of the invention relates to a threading head assembly. The threading head assembly comprises a threader head and a container holder. The threader head includes first and second threading rollers. The threading head is configured to impart a thread onto a container such that a threaded cap may be screwed onto the container to seal an opening in the container. The container holder is configured to apply a gripping force to grip the container and configured to remove the gripping force to release the container.
Another embodiment of the invention provides a threading turret assembly. The threading turret assembly comprises a threading head and a ram. The threading head includes first and second threader rollers. The threading head is configured to impart a thread onto a container such that a threaded cap may be screwed onto the container to seal an opening in the container. The ram is configured to drive the container to be threaded towards the threader head such that one of the two threading rollers is positioned inside an opening in the container. The ram is configured to move the container away from the threading head after the container has been threaded.
Yet another embodiment of the invention provides a method of preparing a stress induced plastically deformed container for use as a threaded sealable container. The method comprises at least one of (i) automatically placing a curved wall of a plastically deformable container in between two threading rollers, and (ii) automatically placing the two threading rollers on either side of the curved wall, causing the two threading rollers to contact opposite sides of the curved wall, and automatically orbiting the threading rollers about the container to impart a helical thread onto the curved wall.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only, and are not restrictive of the invention as claimed.
These and other features, aspects, and advantages of the present invention will become apparent from the following description, appended claims, and the accompanying exemplary embodiments shown in the drawings, which are briefly described below.
a) to 3(c) illustrate a first threading roller in which
a) to 4(c) illustrate a second threading roller to mesh with the first threading roller in which
a) to 12(c) illustrate sections of the threading turret of
In an embodiment of the present invention, there is a device configured to create threads on an open end of a container, such that a threaded cap may be screwed onto the open end of the container to seal an opening in the container. In some embodiments, the container is a metal (aluminum, tin, etc.) can, and in other embodiments the container is made of a stress-induced plastically deformable material. Other embodiments include methods and systems for utilizing such device(s).
For exemplary purposes only, the below description will describe the threading apparatus and method for use on a can 10. It will be recognized that any other type of article 10 (such as that described above) may be used.
Threading describes a process by which raised helical ribs 20 are formed on the neck 12 of a can 10.
In some threading embodiments, the threading rollers 52, 54 are mounted on a threading head 50 as depicted in
A brief discussion of how some embodiments of the threading head 50 operates will now be provided. In some embodiments, an embryonic (i.e., a can without threads 20) can 10 is transferred into a threading turret 100 (shown in
In some threading embodiments, the threading head 50 actuates to close the threading rollers 52 and 54 onto the periphery of the open end of the can 10. In some embodiments of the present invention, both threading rollers 52 and 54 are moved towards each other to close on the periphery on the open end of the can 10. For example, when viewed from
When the threading rollers 52 and/or 54 are actuated (or otherwise moved) to close on the periphery of the neck 12 of the can 10, the threads 20 are then formed on the can 10. The thread 20 is formed by rotating the threading head 50 with respect to the can 10, which is rotationally stationary with respect to the threading head 50. The threading head 50 moves one or both of the threading rollers 52, 54 to contact a sidewall 14 of a neck 12 of a can 10 such that the sidewall 14 is between the respective threads surfaces of the threading rollers 52, 54. The threading rollers 52, 54 impart a sufficient pressure to plastically deform the sidewall 14 of the can 10 to impart a thread 20. The necessary pressure is determined by the type, material, shape, etc. of the can 10, among other possible things.
In other embodiments of the invention, the can 10 is rotated with respect to the threading head 50. In yet other embodiments of the present invention, both the can 10 and the threading head 50 are rotated with respect to each other. Any rotation of either the can 10 and/or the threading head 50 may be utilized to practice the invention providing that the threading rollers 52, 54 may sufficiently impart threads 20 on the can 10. In other embodiments of the present invention, rotation of the threading rollers 52, 54 simply results from the rotation of the threading head 50 itself with respect to the can 10, such that friction between the can 10 and the threading rollers 52, 54 results in rotation of the threads 59. In yet other embodiments of the present invention, both the can 10 and the threading rollers 52, 54 are rotated. In yet other embodiments, both the threading rollers 52, 54 and the threading head 50 are rotated.
As may be seen generally in some of the figures, for example,
In one embodiment the threading roller 54 may have a double pitch thread 59, while the threading roller 52 may have a single pitch thread 59. However, in other embodiments, threading roller 54 could have quadruple pitch thread 59 while the threading roller 52 could have a double pitch thread 59, etc. Any thread number, pitch, and/or size may be used in some embodiments of the invention as long as the threading rollers 52, 54 will impart sufficient threading 20 onto a can 10.
When the threading operation is completed for a can 10, the threading rollers 52, 54 (one or both) are actuated to open and may be extracted from the periphery open end of the now-threaded can 10. The threading head 50 and/or the can 10 is then moved away so that the can 10 may be sent down the machine (sometimes referred to as a “production”) line 200.
The following describes some embodiments of the operation of the threading head 50 in general and the inner workings of the threading head 50, in particular.
First, actuation of the threading roller 52 and/or 54 towards and away from each other will be described. Referring to
Referring to
In some embodiments of the invention, only one threading roller 52 or 54 is moved while in another embodiment, both threading rollers 52 and 54 are moved (away from each other and towards each other). In some embodiments, the outer threading roller 54 is moved outward and the inner threading roller 52 is moved inward when the cylinder 60 is moved upward with respect to the platform 80. That is, when the cylinder 60 is moved upward with respect to the platform 80, for example, in some embodiments, about seven- or eight-tenths of an inch, such that the threading rollers 52, 54 move from an area of the cylinder 60 of lesser cam area diameter to an area of greater cam diameter, the rollers 65 and 63 are pushed outward, thus pushing the threading rollers 52, 54 away from each other, and visa versa. (That is, when the cylinder 60 is moved downward, the threading rollers 52, 54 are moved towards each other.) Various mechanical structures may be implemented to achieve the just mentioned effects, and thus other embodiments may utilize different mechanical structures. Indeed, in some embodiments of the invention, solenoids may be used to move the rollers towards and away from each other, etc.
In some embodiments of the invention, threading roller pinion shaft support components 76 and 78 are arranged such that they pivot about the shafts 86, 88 that support pivot gears 82 and 84, thus, during movement of the threading rollers 52, 54 towards and away from each other, the threading rollers 52, 54 follow an arcuate path as opposed to a linear path. However, in other embodiments, the structure of the threading head 50 may be such that a linear path may be utilized. The movement of the threading rollers 52, 54 is about a tenth of an inch for each roller 52, 54 (that is, the outer roller 54 moves 1/10 of an inch in one direction, and the inner roller 52 moves about 1/10 of an inch in another direction), although the distance of travel could be more or less (especially more), in other embodiments.
As can be seen in
The following describes an exemplary embodiment of a threading embodiment relating to positioning the can 10 so that the can 10 may be threaded, and the static and dynamic relationship between the can 10, the threading head 50, and the threading turret 100, with respect to a center of rotation of the threading turret 100.
Cans 10 may be transferred into a threading turret 100 using the vacuum transfer star wheel method, by way of example. As will be explained in more detail below, the threading turrets 100 include multiple threading heads 50 that are each part of a threading station. Each threading station may include, in some embodiments, a push plate assembly 120 mounted to a sliding ram 124, and a star wheel 122. The sliding ram 124 moves the can 10 into a continuously rotating threading head 50. A push plate assembly 120 may include, in some embodiments, a plate with a profiled groove to match the base of the can 10 with a vacuum hole through the plate to allow suction on the base of the can 10. Any other push plate assembly 120 may be utilized.
Referring to
The turret 100 includes a can holder assembly 110, that, in some embodiments, is not rotating (as opposed to the threader turret 100), and is mounted on the front of the threading head 50 on bearings 128 to decouple rotation of the threader head 50, and includes a rotation arm 130 to prevent rotation of a can stop, as may be seen in
In an embodiment, the can holder assembly 110 includes an air bladder 140 (
As noted above, bearing 128 decouples rotation of the threader head 50 from the can holder 110. Thus, after the inflatable bladder 140 is inflated to grip the can 10, the rotation of the threader head 50 is still not imparted to the can 10. Regarding the can 10, in some threading embodiments, a face of the can 10 is always facing the axis of rotation of the threader turret assembly 100. That is, the revolution of the can 10 with respect to the axis of rotation of the threader turret 100 is akin to the revolution of the moon about the Earth—one side is always facing the axis of rotation of the threader turret 100 as the can 10 travels through the threader turret 100. Rotation arm 130 is rigidly connected to the turret 100 to prevent the can 10 from rotating in the threading head 50 station.
In another embodiment, the push plate 120 and can holder assembly 110 can act together to prevent the can 10 from rotating in the threading head 50 station. The push plate 120 can be coated with urethane rubber, or any other suitable substance. The spring loaded can holder assembly 110 preloads and prevents the can 10 from turning in the threading head 50 station. The can holder assembly 110 applies force on the can 10, but the can 10 does not move (rotate) because the can 10 is pushed against the push plate 120 with sufficient force and friction to prevent any movement of the can 10.
Regarding the dynamics of the threading heads 50, the threading heads 50 are orbiting about the axis of rotation of the threader turret 100. The threading heads 50 are rotating about their axis due to the spindle drive pinion gear 139 connected to the threader heads and a bull gear 132 about the axis of rotation of the threader turret 100, shown in
In some embodiments, prior to moving the threading rollers 52, 54 to contact the can 10, the inner threading roller 52 is approximately concentric with the opening of the can 10. In other embodiments, the inner threading roller 52 is not concentric. As long as there is clearance between the path of movement of the inner threading roller 52 and the can 10 prior to moving the threading rollers 52, 54 onto the can 10, such non-concentricity is acceptable. Of course, once the threading rollers 52, 54 are moved toward each other, the inner threading roller 52 becomes off-center, and the inner threading roller 52 is no longer concentric with the opening of the can 10.
As noted above, in some embodiments of the present invention, the threading rollers 52, 54 do not rotate on their own with respect to the threader head 50. That is, the threading rollers 52, 54 are not powered. However, once the threading rollers 52, 54 are actuated towards the can 10, and thus make contact on the can 10, friction forces between the can 10 and the threading rollers 52, 54 force the threading rollers 52, 54, which are mounted on bearings 127 and 129, as may be seen, for example, in
In some embodiments of the invention, when the threading rollers 52, 54 are rotating, the threader head 50 is configured such that there is a difference in the rotation speed of the threading rollers 52, 54. By way of example only, the threader head 50, in
As noted above, threading roller pinion shaft support components 76 and 78 (
Regarding the number of orbits about the can 10, after the threading rollers 52, 54 “pinch” down on the can 10, the threading rollers 52, 54 make about four orbits about the can 10 before being released, providing enough threads 20 of sufficient quality onto the can 10. In other embodiments, the number of orbits may be greater or less than four.
It is noted that while in the above described embodiment of the threading assembly, the threading rollers 52, 54 only rotate when they come into contact with the can 10, and then only due to the relative rotation of the threading head 50 with respect to the can 10 (and/or threading station). In other embodiments, the threading rollers 52, 54 may be powered such that they rotate without the need of relative rotation between the cans 10 and the threading head 50. Indeed, in other embodiments of the present invention, the cans 10 could be rotating and the threading heads 50 could be fixed with respect to the center of rotation of the threading turret 100. Basically, any rotation scheme that may be utilized to impart threads 20 onto a can 10 may be utilized to practice some embodiments of the present invention.
After the threads 20 are formed on the can 10, the threading head 50 opens (i.e., the threading rollers 52, 54 are retracted away from each other) and the can 10 is retracted from the head 50 by the sliding ram 124 and push plate assembly 120 (
Cans 10, according to an embodiment shown in
It will be recognized that the turret 100 may contain any number of threader heads 50. For example, the turret 100 may include one, two, ten, or any other suitable number of threader heads 50.
It is further noted that some embodiments of the embodiment include methods of threading a bottle that would result from utilizing the devices describe herein.
In another embodiment of the invention, the threading head 50 may used in conjunction with a recirculation device of a machine arrangement, such as described in U.S. Provisional Application No. 60/787,502, filed Mar. 31, 2006, and related non-provisional application of Jim Marshall, et al. that is titled: METHOD AND APPARATUS FOR BOTTLE RECIRCULATION filed on the same day as the present application, both applications are incorporated by reference herein in their entirety. The machine arrangement includes a recirculation mechanism (device) and a plurality of turrets that operate on a plurality of cans 10. At least one of the turrets comprises an apparatus configured to modify the cans 10 in at least one modifying operation, such as a threading operation on a threading turret 100, as the cans 10 pass from an article infeed to an article discharge of the machine arrangement. The recirculation mechanism moves cans 10 from a downstream machine after a first pass and recirculates the cans 10 back to an upstream machine in a recirculation (second) pass so that the cans 10, which are recirculated through the recirculation pass, are again subjected to the at least one modifying operation (or a variant thereof) in a turret that the cans 10 have previously passed through in the first pass. In the first pass, the cans 10 are positioned in a first set of alternating pockets in a star wheel (i.e, first, third, fifth, etc.). In the recirculation pass, the cans 10 are positioned in a second set of alternating pockets in the star wheel (i.e., second, fourth, sixth, etc.). Each turret 100 may include a threading head 50 to correspond to each pocket on a star wheel. Alternatively, a turret 100 may only include a threading head 50 to correspond to alternating pockets. In an embodiment, when the can 10 is recirculated to a different (alternating) set of pockets, the threading heads 50 may have a different diameter, thread depth, or other differences to correspond to the state of the can 10 after having undergone modifying operations in the first pass. Thus, threading heads 50 that operate on cans 10 in the recirculation pass are modified to further thread a can 10 after the can 10 has undergone other modifying operations.
Given the disclosure of the present invention, one versed in the art would appreciate that there may be other embodiments and modifications within the scope and spirit of the invention. Accordingly, all modifications attainable by one versed in the art from the present disclosure within the scope and spirit of the present invention are to be included as further embodiments of the present invention. The scope of the present invention is to be defined as set forth in the following claims.
This application is a divisional application of U.S. application Ser. No. 11/692,564, filed Mar. 28, 2007, which claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Application No. 60/787,502, filed Mar. 31, 2006, both of which are incorporated herein by reference in their entirety.
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Applicants inform the PTO that an offer for sale was made more than one year before the date of this application of a device represented by the attached Figure (“Exhibit A”). Additional information is available upon request. Before Mar. 2006; Author: Belvac Production Machinery, Inc. |
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Parent | 11692564 | Mar 2007 | US |
Child | 13024830 | US |