Patent Grant
10138589
This application claims the priority benefit of Korean Patent Application No. 10-2016-0018492, filed on Feb. 17, 2016 in the Korean Intellectual Property Office, the entire content of which is hereby incorporated by reference.
The present application generally relates to technologies related to a laundry treatment apparatus.
A laundry treatment apparatus, which enables the drying of laundry, is configured to supply heated air, e.g., hot wind, to laundry. The laundry treatment apparatus is classified, based on the method of treating the air that has completely undergone heat exchange with the laundry, into a laundry treatment apparatus having an exhaust-type drying system, a laundry treatment apparatus having a circulation-type drying system, and a laundry treatment apparatus having a hybrid system.
In general, one innovative aspect of the subject matter described in this specification can be embodied in a laundry treatment apparatus comprising: a cabinet; an outer tub that is disposed inside the cabinet; a plurality of heat exchange tubes through which air discharged from the outer tub moves, the plurality of heat exchange tubes being arranged to have a gap between adjacent heat exchange tubes; a heat exchange tube housing that is configured to accommodate the plurality of heat exchange tubes and that defines an interior area configured to store cooling water; a cooling water introduction passage that is coupled to a lower portion of the heat exchange tube housing and through which cooling water is provided to the heat exchange tube housing; and a cooling water discharge passage that is coupled to a upper portion of the heat exchange tube housing and through which cooling water stored in the heat exchange tube housing is discharged.
The foregoing and other embodiments can each optionally include one or more of the following features, alone or in combination. In particular, one embodiment includes all the following features in combination. The plurality of heat exchange tubes are inclined along an air flow path of air discharged from the outer tub. The laundry treatment apparatus further includes a lower coupling unit that is coupled to a lower end of each heat exchange tube of the plurality of heat exchange tubes; and a upper coupling unit that is coupled to a upper end of each heat exchange tube of the plurality of heat exchange tubes. The laundry treatment apparatus further includes a condensed water passage that is coupled to the lower coupling unit and that is configured to guide condensed water generated in the plurality of heat exchange tubes. The laundry treatment apparatus further includes: an exhaust passage through which air is exhausted from the outer tub, wherein the plurality of heat exchange tubes are disposed in the exhaust passage. The laundry treatment apparatus further includes: a cooling water valve that is coupled to the cooling water introduction passage and that is configured to control flow of cooling water into the heat exchange tube housing. The laundry treatment apparatus further includes: a lower fastening portion that is coupled to the lower ends of the plurality of heat exchange tubes and that is configured to maintain the gap between the adjacent heat exchange tubes of the plurality of heat exchange tubes; and a upper fastening portion that is coupled to the upper ends of the plurality of heat exchange tubes and that is configured to maintain the gap between the adjacent heat exchange tubes of the plurality of heat exchange tubes. The heat exchange tube housing includes: a cooling water discharge passage coupling portion that couples the heat exchange tube housing to the cooling water discharge passage, and wherein the cooling water discharge passage coupling portion protrudes horizontally relative to the heat exchange tube housing and is bent upward. The heat exchange tube housing includes: a cooling water discharge passage coupling portion that couples the heat exchange tube housing to the cooling water discharge passage, and wherein the cooling water discharge passage coupling portion protrudes vertically relative to the heat exchange tube housing. The cooling water discharge passage couples the heat exchange tube housing to the lower coupling unit and that is configured to guide cooling water from the heat exchange tube housing to the lower coupling unit. The lower coupling unit includes: a condensed water outlet that is located at a lower portion of the lower coupling unit and that is coupled to the condensed water passage, and wherein the lower coupling unit is inclined relative to the condensed water outlet. The plurality of heat exchange tubes are inclined downwardly along the air flow path of air discharged from the outer tub. The plurality of heat exchange tubes are vertically inclined. The plurality of heat exchange tubes are inclined upwardly along the air flow path of air discharged from the outer tub. The plurality of heat exchange tubes are vertically inclined.
In general, another innovative aspect of the subject matter described in this specification can be embodied in a control method of a laundry treatment apparatus, the laundry treatment apparatus comprising a cabinet, an outer tub that is disposed inside the cabinet, a plurality of heat exchange tubes through which air discharged from the outer tub moves, the plurality of heat exchange tubes being arranged to have a gap between adjacent heat exchange tubes, a heat exchange tube housing that is configured to accommodate the plurality of heat exchange tubes and that defines an interior area configured to store cooling water, a cooling water introduction passage that is coupled to a lower portion of the heat exchange tube housing and through which cooling water is provided to the heat exchange tube housing, and a cooling water discharge passage that is coupled to a upper portion of the heat exchange tube housing and through which cooling water stored in the heat exchange tube housing is discharged, the control method comprising: providing the air through the plurality of heat exchange tubes; and intermittently supplying cooling water to the heat exchange tube housing during the providing the air, wherein the intermittently supplying cooling water repeats a process of blocking the cooling water so that the cooling water gathers inside the heat exchange tube housing and a process of supplying the cooling water into the heat exchange tube housing.
The foregoing and other embodiments can each optionally include one or more of the following features, alone or in combination. In particular, one embodiment includes all the following features in combination. The control method further includes: before the intermittently supplying cooling water, filling the heat exchange tube housing with cooling water until at least a lower portion of each heat exchange tube of the plurality of heat exchange tubes is submerged in cooling water. The control method further includes: sensing a temperature of cooling water in the heat exchange tube housing, and based on the temperature of cooling water in the heat exchange tube housing, controlling a first time duration of the process of blocking the cooling water and a second time duration of the process of supplying the cooling water into the heat exchange tube housing. The control method further includes: sensing a temperature of cooling water in the heat exchange tube housing, and based on the temperature of cooling water in the heat exchange tube housing, controlling timing to begin blocking the cooling water discharge passage. The control method further includes: sensing a temperature of cooling water in the heat exchange tube housing, and based on the temperature of cooling water in the heat exchange tube housing, controlling timing to begin supplying cooling water to the heat exchange tube housing.
The subject matter described in this specification can be implemented in particular examples so as to realize one or more of the following advantages. Comparing to a conventional laundry treatment apparatus, a laundry treatment apparatus includes multiple heat exchange tubes, which increases the time that moisture in air is condensed prior to being exhausted to the outside. In addition, the contact surface area over which the moisture is condensed is increased. As a result, dew condensation around the laundry treatment apparatus can be reduced.
Furthermore, the dehumidification performance and the heat exchange performance of a condensation device may further be increased.
Moreover, the laundry treatment apparatus has particular arrangements of the heat exchange tubes, which enables the condensation device to be easily manufactured as a modular structure.
In addition, the heat exchange tubes can be made of various materials and have various diameters and gaps between the heat exchange tubes. Thus, the condensation device can be free from corrosion and be light-weight. Also, condensed water generated in the condensation device can be easily gathered.
The details of one or more examples are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims
Like reference numbers and designations in the various drawings indicate like elements.
Referring to
In addition, the washing machine includes a water supply pipe WP, which guides the wash water from an external water supply source to the inside of the cabinet 1. The washing machine includes a water supply unit 20, which supplies the water, introduced through the water supply pipe WP, to the inside of the outer tub 5, and a detergent supply unit 25, which supplies detergent to the outer tub 5. In addition, the washing machine includes a water-drain passage 30, which guides the wash water inside the outer tub 5 so as to be drained to the outside of the cabinet 1, and a water-drain pump 33, which is provided in the water-drain passage 30 and is operated to drain the wash water.
In addition, the washing machine includes a circulation passage 40, which guides a portion of the air inside the outer tub 5 so as to be discharged from the outer tub 5 and then to be re-supplied to the outer tub 5. The washing machine includes a circulation fan 41, which is provided in the circulation passage 40 to circulate the air inside the outer tub 5 along the circulation passage 40, and a heater 43, which is provided in the circulation passage 40 to heat the air to be introduced into the outer tub 5.
In addition, the washing machine includes an air suction passage 45, which guides the air outside the outer tub 5 or the cabinet 1 so as to be introduced into the outer tub 5, and an exhaust passage 50, which guides the air inside the outer tub 5 so as to be exhausted. In this example, the exhaust passage 50 guides the exhaust of a portion of the air inside the outer tub 5, excluding some air, which is to be introduced into the circulation passage 40. The air suction passage 45 or the circulation passage 40 may be provided with a filter 47 to filter the introduced outside air.
The cabinet 1 includes a front panel 2, which forms the front surface of the laundry treatment apparatus. The front panel 2 is provided with an opening 3, through which laundry is put into or taken out from the inner tub 10. The opening 3 is opened or closed by a door 6, which is rotatably coupled to the cabinet 1.
The front panel 2 may be provided with a control panel 4, which is a user interface. The control panel 4 serves to enable information exchange between a user and a controller of the washing machine.
The control panel 4 includes a power input unit, which allows the user to input a power supply command to the washing machine, and an input unit, which allows the user to select an available laundry treatment method. The laundry treatment method includes a method of controlling the supply of water or air to laundry. The control panel 4 may be provided with a display unit, which displays information related to the laundry treatment method selected by the user or the operating process of the washing machine.
The outer tub 5 has a cylindrical shape and is fixed inside the cabinet 1 by an outer tub support unit 8. An outer tub opening is formed in the front surface of the outer tub 5 so as to be in communication with the opening 3.
A gasket 9 is provided between the outer tub opening and the opening 3. The gasket 9 prevents vibrations generated in the outer tub 5 from being transferred to the cabinet 1, and also prevents the leakage of wash water stored in the outer tub 5. The gasket 9 may be formed of an elastic material, such as rubber.
The inner tub 10 is provided inside the outer tub 5 so as to be rotatable by a drive unit, which is provided on the rear surface of the outer tub 5. The inner tub 10 is formed with an inner tub opening, which is in communication with the outer tub opening, and an inner tub through-hole 13, which penetrates the outer circumferential surface of the inner tub 10.
The water supply unit 20 includes a water supply passage 23, which guides the water from the water supply pipe WP, which is provided outside the cabinet 1, to the detergent supply unit 25, and a water supply valve 21, which opens or closes the water supply passage 23. The detergent supply unit 25 includes a detergent reservoir 26 in which detergent is stored, and an outer tub supply pipe 27, which guides the water containing the detergent from the detergent reservoir 26 to the inside of the outer tub 5. The detergent reservoir 26 may be pulled outward from the front panel 2.
The water-drain passage 30 is provided so as to extend upward to a position that is higher than the level of the wash water inside the outer tub 5, whereby a water trap may be provided by the wash water to be drained. The water-drain pump 33 may be located lower than the level of the wash water inside the outer tub 5, and more particularly, may be located at the lowermost position of the water-drain passage 30.
The circulation passage 40 guides a portion of the air inside the outer tub 5 so as to be discharged from the outer tub 5 and to then be re-supplied to the outer tub 5. The circulation passage 40 may be provided on the upper outer circumferential surface of the outer tub 5. The beginning end and the terminating end of the circulation passage 40 are provided with communication regions, which are coupled to the outer tub 5. The communication region in the terminating end of the circulation passage 40 may be provided at the upper side of the gasket 9. That is, a hole is formed in the gasket 9 and the circulation passage 40 is coupled to the hole.
The air suction passage 45 can be coupled to the outer tub 5. In some implementations, the air suction passage 45 may be directly coupled to the outer tub 5, or may be coupled to the flow path of the circulation passage 40. The air suction passage 45 guides the outside air so as to be introduced into the circulation passage 40, and the heater 43 is provided at the downstream side of the point at which the air is introduced into the circulation passage 40 from the air suction passage 45. In addition, the circulation fan 41 is provided at the downstream side of the point at which the air is introduced into the circulation passage 40 from the air suction passage 45. In this way, both the circulating air and the suctioned air may be heated by one heater 43, and both the circulation and suction of air may be performed by one circulation fan 41.
In some implementations, where an air suction port of the air suction passage 45 is present inside the cabinet 1, the air in the space between the cabinet 1 and the outer tub 5 is introduced into the outer tub 5. In the case where the air suction port of the air suction passage 45 is present outside the cabinet 1, the air outside the cabinet 1 is introduced into the outer tub 5. In this description, the meaning of “outside air” includes both the air outside the cabinet 1 and the air between the cabinet 1 and the outer tub 5.
In this example, the filter 47 is disposed in the circulation passage 40 to filter foreign substances contained in the moving air. The filter 47 is provided at the downstream side of the connection point of the circulation passage 40 and the air suction passage 45. The washing machine includes a filter washing nozzle 48, which ejects water so as to remove the foreign substances filtered by the filter 47.
The washing machine includes a condensation unit 60, which is disposed in the flow path of the air discharged from the outer tub 5, and a condensed water passage 70, which guides condensed water generated in the condensation unit 60. In this example, although the flow path of air is described as the exhaust passage 50, the flow path of air may be the circulation passage 40.
The washing machine may include a cold air passage, which guides the outside air, which undergoes heat exchange with the air discharged from the outer tub 5 in the condensation unit 60, and may further include a cooling water passage 90, which guides water, which undergoes heat exchange with the air discharged from the outer tub 5 in the condensation unit 60.
The condensation unit 60 includes a plurality of heat exchange tubes 61, which is disposed in the flow path of air discharged from the outer tub 5 and forms predetermined gaps 62 therebetween. The heat exchange tubes 61 are oriented so as to be inclined. The angle between the inclined heat exchange tubes 61 and the ground surface is defined as an inclination angle H.
The heat exchange tubes 61 may be disposed in the exhaust passage 50. As such, the time during which the moisture in the air may be condensed prior to being exhausted to the outside may be increased, and the contact surface area over which the moisture may be condensed may be increased, which may suppress dew condensation around the washing machine.
The heat exchange tubes 61 have a structure in which circular slender tubes form a bundle and are arranged parallel to each other. The air to be exhausted and the condensed water move through the inside of the heat exchange tubes 61. Cold air or cooling water, which is a heat exchange medium, moves through the predetermined gaps 62 between the heat exchange tubes 61, which are spaced apart from each other.
An exhaust introduction passage 51 guides a portion of the air inside the outer tub 5, excluding the circulating air, so as to be introduced into the heat exchange tubes 61. In this example, one end of the exhaust introduction passage 51 is coupled to, e.g., directly connected to, the outer tub 5. In some implementations, the exhaust introduction passage 51 can be coupled to the upper outer circumferential surface of the outer tub 5.
An exhaust discharge passage 52 guides the air, discharged from the heat exchange tubes 61, so as to be discharged to the outside. In some implementations, the exhaust discharge passage 52 discharges air to the outside of the cabinet 1. In some other implementations, the exhaust discharge passage 52 may discharge air to the space between the outer tub 5 and the cabinet 1.
The condensation unit 60 includes a lower coupling unit 65, which combines a plurality of flow paths defined in the heat exchange tubes 61 at the lower end of both longitudinal ends of the heat exchange tubes 61, and an upper coupling unit 66, which combines the flow paths defined in the heat exchange tubes 61 at the upper end of both longitudinal ends of the heat exchange tubes 61.
Any one of the lower coupling unit 65 and the upper coupling unit 66 is coupled to the exhaust introduction passage 51, and the other one is coupled to the exhaust discharge passage 52. The exhaust introduction passage 51, the exhaust discharge passage 52, the flow paths defined in the respective heat exchange tubes 61, the lower coupling unit 65, and the upper coupling unit 66 form an air flow path, which guides the flow of air in a given direction.
Referring to
Referring to
The condensed water passage 70 guides the condensed water generated in the heat exchange tubes 61. The condensed water passage 70 is coupled to the lower coupling unit 65. One end of the condensed water passage 70 is coupled to the lower coupling unit 65, which is coupled to the side of the inclined heat exchange tubes 61, from which the condensed water moves. The other end of the condensed water passage 70 may be coupled to the water-drain passage 30 in order to drain the condensed water to the outside of the cabinet 1, or may be coupled to the outer tub 5 in order to direct the condensed water to the inside of the outer tub 5, as illustrated in
The condensation unit 60 may include a heat exchange tube housing 68, which accommodates the heat exchange tubes 61 and defines a space in which the heat exchange medium (cold air or cooling water) is accommodated. The heat exchange tube housing 68 is formed so as to surround all of the heat exchange tubes 61. In this case, the heat exchange tube housing 68 is coupled to the cold air passage or the cooling water passage 90, and guides the air (cold air) or the water (cooling water) to the predetermined gaps 62 between the heat exchange tubes 61. In some implementations, the condensation unit 60 may include no heat exchange tube housing 68. In this case, the cold air or the cooling water may also move to the predetermined gaps 62.
In some implementations, the laundry treatment apparatus includes the cooling water passage 90. In some other implementations, the laundry treatment apparatus does not include the cooling water passage 90.
The cooling water passage 90 may guide the cooling water so as to pass through the predetermined gaps 62. The cooling water passage 90 may be formed by, for example, a separate pipe.
The cooling water passage 90 includes a cooling water introduction passage 93, which guides the cooling water so as to be introduced into the heat exchange tube housing 68. The cooling water introduction passage 93 is coupled to the lower portion of the heat exchange tube housing 68.
The cooling water passage 90 includes a cooling water discharge passage 96, which guides the cooling water so as to be discharged from the inside of the heat exchange tube housing 68. The cooling water discharge passage 96 is coupled to the upper portion of the heat exchange tube housing 68.
When the cooling water introduction passage 93 and the cooling water discharge passage 96 are respectively coupled to the lower portion and the upper portion of the heat exchange tube housing 68, the cooling water having a higher temperature moves upward due to convection inside the heat exchange tube housing 68 so as to be first discharged through the cooling water discharge passage 96, which may increase heat exchange efficiency.
The washing machine may be provided with a cooling water valve 91, which is provided in the cooling water introduction passage 93 and is opened or closed to selectively permit the introduction of cooling water to the heat exchange tube housing 68. When the cooling water valve 91 is opened, the cooling water is introduced into the heat exchange tube housing 68. When the cooling water valve 91 is closed, no cooling water is introduced into the heat exchange tube housing 68.
The cooling water valve 91 may cause the cooling water to gather inside the heat exchange tube housing 68. When the cooling water valve 91 is closed, the cooling water gathers inside the heat exchange tube housing 68. Thereby, the cooling water, the temperature of which is not sufficiently raised, may gather inside the heat exchange tube housing 68 and undergo heat exchange with the air to be exhausted.
As illustrated in
The cooling water may be water that is directly supplied from the water supply source, may be the condensed water generated in the heat exchange tubes 61, or may be the wash water used in the water tub 5.
Referring to
The direction of the arrow C is the suction direction of outside air. When the circulation fan 41 is operated, the outside air is introduced from the outside of the outer tub 5 or the outside of the cabinet 1, which is in the atmospheric pressure state, to the circulation passage 40, which is in the negative pressure state. The air that has been introduced into the circulation passage 40 is heated while passing through the heater 43 and is supplied to the inside of the outer tub 5.
The direction of the arrow D is the exhaust direction of air. When the circulation fan 41 is operated, the air is introduced from the inside of the outer tub 5, which is in the positive pressure state, into the heat exchange tubes 61 through the exhaust introduction passage 51. The air that has been introduced into the heat exchange tubes 61 undergoes heat exchange with the heat exchange medium, which moves through the predetermined gaps 62 and generates condensed water. The air, from which the condensed water has been generated, is introduced into the exhaust discharge passage 52 and is exhausted to the outside of the outer tub 5 or the outside of the cabinet 1.
The direction of the arrow E is the flow direction of condensed water. The condensed water generated in the heat exchange tubes 61 moves down along the inner surfaces of the heat exchange tubes 61 and gathers in the lower coupling unit 65. The gathered condensed water is introduced into the condensed water passage 70. The condensed water that has been introduced into the condensed water passage 70 moves to the inside of the outer tub 5. The condensed water that has been moved to the inside of the outer tub 5 may be drained to the outside of the cabinet 1 through the water-drain passage 30.
The direction of the arrow G is the flow direction of cooling water. When the cooling water valve 91 is opened, the cooling water is introduced from the water supply pipe WP to the inside of the heat exchange tube housing 68 through the cooling water introduction passage 93. The cooling water that has been introduced into the heat exchange tube housing 68 undergoes heat exchange with the air inside the heat exchange tubes 61. When the cooling water inside the heat exchange tube housing 68 has the level of water GH, which is the same height as a cooling water outlet 68b, the cooling water is discharged to the cooling water discharge passage 96 (see
The direction of the arrow E is the flow direction of condensed water. The condensed water generated in the heat exchange tubes 61 moves down along the inner surfaces of the heat exchange tubes 61 and gathers in the lower coupling unit 65. The gathered condensed water may be guided to the detergent supply unit 25 or the filter washing nozzle 48 through the condensed water passage 70. That is, the condensed water passage 70 may guide the condensed water such that at least a portion of the condensed water is introduced into the detergent supply unit 25 and at least a portion of the condensed water is supplied to the filter washing nozzle 48.
The direction of the arrow G is the flow direction of cooling water. When the cooling water valve 91 is opened, the cooling water is introduced from the water supply pipe WP to the inside of the heat exchange tube housing 68 through the cooling water introduction passage 93. The cooling water that has been introduced into the heat exchange tube housing 68 undergoes heat exchange with the air inside the heat exchange tubes 61. When the cooling water inside the heat exchange tube housing 68 has the level of water GH, which is the same height as the cooling water outlet 68b, the cooling water is discharged to the cooling water discharge passage 96 (see
In the implementations described with reference to
In addition, the cooling water discharge passage 96 may be coupled, e.g., be connected to, the condensed water passage 70 so as to guide the cooling water from the inside of the heat exchange tube housing 68 to the condensed water passage 70. In this case, the cooling water that has passed through the inside of the heat exchange tube housing 68 is introduced into the condensed water passage 70 through the cooling water discharge passage 52, and moves to the trailing end of the condensed water passage 70 by passing through the condensed water passage 70.
Furthermore, the cooling water discharge passage 96 may be coupled to, e.g., connected to, the lower coupling unit 65 so as to guide the cooling water from the inside of the heat exchange tube housing 68 to the inside of the lower coupling unit 65. In this case, the cooling water that has passed through the inside of the heat exchange tube housing 68 is introduced into the lower coupling unit 65 through the cooling water discharge passage 96 and then moves to the terminating end of the condensed water passage 70 by passing through the condensed water passage 70. For example, the cooling water discharge passage 96 may be coupled to a condensed water passage connection portion 653 so as to guide the cooling water from the inside of the heat exchange tube housing 68 to the condensed water passage connection portion 653, which will be described later.
In some implementations, the condensed water may be introduced into the cooling water introduction passage 93 so as to undergo heat exchange with the air to be exhausted. To this end, the condensed water passage 70 is coupled to the cooling water introduction passage 93. In this way, the condensed water generated in the heat exchange tubes 61 is introduced into the cooling water introduction passage 93 through the condensed water passage 70, moves to the predetermined gaps 62 through the cooling water introduction passage 93, and thereafter moves through the cooling water discharge passage 96.
The inclination angle H of the heat exchange tubes 61 is an acute angle. The longitudinal direction of the heat exchange tubes 61 refers to the direction in which the heat exchange tubes 61 extend.
The washing machine includes fastening portions 63 and 64, which are respectively provided at both longitudinal ends of the heat exchange tubes 61 to fix the heat exchange tubes such that the heat exchange tubes 61 maintain the predetermined gaps 62 therebetween. A lower fastening portion 63 is provided at the lower end of both the longitudinal ends of the heat exchange tubes 61 to fix the heat exchange tubes such that the heat exchange tubes 61 maintain the predetermined gaps 62 therebetween. An upper fastening portion 64 is provided at the upper end of both the longitudinal ends of the heat exchange tubes 61 to fix the heat exchange tubes such that the heat exchange tubes 61 maintain the predetermined gaps 62 therebetween. In this way, the heat exchange tubes 61 may be easily manufactured or formed to a single unit.
The lower fastening portion 63 and the upper fastening portion 64 may take the form of a plate, which is oriented perpendicular to the longitudinal direction of the heat exchange tubes 61. The lower fastening portion 63 may be formed with lower holes 611 in the heat exchange tubes 61, and the upper fastening portion 64 may be formed with upper holes in the heat exchange tubes 61. The presence of the lower hole 611 and the upper hole means that both ends of the flow path penetrate the heat exchange tube 61.
The heat exchange tubes 61 may be formed of a synthetic resin. The manufacture of the heat exchange tubes 61 using a synthetic resin ensures easy manufacture and reduced manufacturing costs so long as the heat exchange tubes 61 are not deformed by the temperature of the air to be exhausted.
The lower fastening portion 63 and the upper fastening portion 64 may be integrally formed with the heat exchange tubes 61 via injection molding, or may be prepared as separate parts and then assembled with the heat exchange tubes 61.
Each of the heat exchange tubes 61 may have a diameter within a range from 5 mm to 7 mm. A tube having a smaller diameter may be advantageous so long as it is ensured that the tube 61 is not clogged by the condensed water, but smoothly moves through the tube 61. A diameter of the tube within a range from 5 mm to 7 mm may ensure efficient heat exchange between the heat exchange medium (cold air or cooling water) and the air to be exhausted and the smooth movement of the condensed water in the tube 61. The heat exchange tubes 61 may be provided such that the predetermined gap 62 therebetween is smaller than the radius of the tube 61.
Referring to
The heat exchange tube housing 68 is located between the lower fastening portion 63 and the upper fastening portion 64 so as to surround the heat exchange tubes 61. Both ends of the heat exchange tube housing 68 are coupled respectively to the lower fastening portion 63 and the upper fastening portion 64. That is, the space in which the cooling water may gather is defined by the heat exchange tube housing 68, the lower fastening portion 63, and the upper fastening portion 64.
The heat exchange tube housing 68 includes a cooling water introduction passage connection portion 69a, which connects the inside of the heat exchange tube housing 68 to the cooling water introduction passage 93. The cooling water introduction passage connection portion 69a may protrude outward from the heat exchange tube housing 68, and may be inserted into one end of the cooling water introduction passage 93. The cooling water introduction passage connection portion 69a may have a tubular shape. The cooling water introduction passage connection portion 69a may protrude in a downward diagonal direction from the heat exchange tube housing 68. The cooling water introduction passage connection portion 69a is provided with a cooling water inlet 68a, which provides the communication between the inside of the cooling water introduction passage 93 and the inside of the heat exchange tube housing 68.
The heat exchange tube housing 68 includes a cooling water discharge passage connection portion 69b, which connects the inside of the heat exchange tube housing 68 to the cooling water discharge passage 96. The cooling water discharge passage connection portion 69b may protrude outward from the heat exchange tube housing 68, and may be inserted into one end of the cooling water discharge passage 96. The cooling water discharge passage connection portion 69b is formed on the top of the heat exchange tube housing 68. The cooling water discharge passage connection portion 69b may have a tubular shape. The cooling water discharge passage connection portion 69b is provided with a cooling water outlet 68b, which provides the communication between the inside of the cooling water discharge passage 96 and the inside of the heat exchange tube housing 68.
The cooling water discharge passage connection portion 69b is configured to maintain the cooling water at the level of water GH inside the heat exchange tube housing 68, at which all of the heat exchange tubes 61 are submerged in the cooling water, without the additional supply of cooling water. In this example, the cooling water discharge passage connection portion 69b first horizontally protrudes from the heat exchange tube housing 68 and is then bent upward. More specifically, the cooling water discharge passage connection portion 69b may laterally protrude from the uppermost portion of the side surface of the heat exchange tube housing 68 and may then be bent upward. In some implementations, the cooling water discharge passage connection portion 69b may protrude upward from the heat exchange tube housing 68, and more particularly, may protrude upward from the uppermost portion of the upper surface of the heat exchange tube housing 68.
In this example, a portion of the lower surface of the heat exchange tube housing 68 includes a slope 68c, which serves to prevent interference with peripheral components. This serves to prevent the contact between the outer tub 5 and the condensation unit 60, which is located near the outer surface of the outer tub 5. Referring to
The upper fastening portion 64 is coupled to the upper coupling unit 66 in the direction in which the upper holes are formed. The lower fastening portion 63 is coupled to the lower coupling unit 65 in the direction in which the lower holes 611 are formed.
The upper coupling unit 66 includes a bracket 661 for coupling with the upper fastening portion 64. One surface of the bracket 661 comes into close contact with one surface of the upper fastening portion 64 and is coupled thereto via a fastening member, such as a bolt.
The upper coupling unit 66 includes an exhaust passage connection portion 662 for connection with the exhaust passage 50. The exhaust passage connection portion 662 may protrude outward from the upper coupling unit 66 and may be inserted into one end of the exhaust passage 50. The exhaust passage connection portion 662 may protrude downward from the upper coupling unit 66. In the center of the exhaust passage connection portion 662, a hole 662a is formed for communication between the inside of the exhaust passage 50 and the inside of the upper coupling unit 66.
The lower coupling unit 65 includes a bracket 651 for coupling with the lower fastening portion 63. One surface of the bracket 651 comes into close contact with one surface of the lower fastening portion 63 and is coupled thereto via a fastening member, such as a bolt.
The lower coupling unit 65 includes an exhaust passage connection portion 652 for connection with the exhaust passage 50. The exhaust passage connection portion 652 may protrude outward from the lower coupling unit 65 and may be inserted into one end of the exhaust passage 50. The exhaust passage connection portion 652 may protrude horizontally from the lower coupling unit 65. In the center of the exhaust passage connection portion 652, a hole 652a is formed for communication between the inside of the exhaust passage 50 and the inside of the lower coupling unit 65.
The lower coupling unit 65 includes a condensed water passage connection portion 653 for connection with the condensed water passage 70. The condensed water passage connection portion 653 protrudes downward from the lower coupling unit 65. The condensed water passage connection portion 653 may be inserted into one end of the condensed water passage 70. In the center of the condensed water passage connection portion 653, a condensed water outlet 653a is formed for communication between the inside of the condensed water passage 70 and the inside of the lower coupling unit 65. That is, the lower coupling unit 65 includes the condensed water outlet 653a formed in the lower end thereof for connection with the condensed water passage 70.
Referring to
The slope 654 may include slopes 654a and 654b, which can have any suitable inclination angles. In this example, in order to avoid interference with peripheral components, the slope 654 includes the slope 654b, which has an inclination angle greater than that of the slope 654a. This serves to prevent contact between the outer tub 5 and the condensation unit 60, which is located near the outer surface of the outer tub 5.
Referring to the arrow D in
Referring to the arrow D in
Referring to the arrows E in
Referring to the arrows G in
Referring to
Referring to
The inclination angle H can be any suitable angle from 0 degree up to 90 degrees. As illustrated, the inclination angle H of the heat exchange tubes 61 can be a right angle, e.g., 90 degrees. However, in some implementations, the inclination angle H can be set differently. Unless described below, other details regarding the condensation unit can be the same as described with reference to
The upper coupling unit 66 includes the exhaust passage connection portion 662 for connection with the exhaust passage 50. The exhaust passage connection portion 662 may protrude outward from the upper coupling unit 66 and may be inserted into one end of the exhaust passage 50. The exhaust passage connection portion 662 may protrude horizontally from the upper coupling unit 66. In the center of the exhaust passage connection portion 662, the hole 662a is formed for communication between the inside of the exhaust passage 50 and the inside of the upper coupling unit 66.
The inner ceiling surface of the upper coupling unit 66 may form a slope 665. The slope 665 may be configured such that the spatial height inside the upper coupling unit 66 is gradually reduced from one side to the other side. The exhaust passage connection portion 662 is provided at the side having the highest height.
Referring to the arrow D in
Referring to the arrow D in
Referring to the arrows E in
Referring to the arrows G in
Because the inclination angle H is a right angle, in the case where the heat exchange tubes 61 are inclined in the upstream direction of the flow paths of air (
Because the inclination angle H is a right angle, in the case where the heat exchange tubes 61 are inclined in the upstream direction of the flow paths of air (
A control method of the laundry treatment apparatus includes an air moving step of moving air in the flow path of air. In this example, the flow path of air is the exhaust passage 50.
The control method includes an intermittently supplying cooling water step. In the intermittently supplying cooling water step, cooling water is provided to the heat exchange tube housing. The intermittently supplying cooling water step tube housing includes repeating the process of blocking the cooling water so that the cooling water gathers inside the heat exchange tube housing 68 and the process of supplying the cooling water into the heat exchange tube housing 68 during the air moving step.
The process of blocking the cooling water may be performed by closing the cooling water valve 91. The process of supplying the cooling water may be performed by opening the cooling water valve 91, and the cooling water may be supplied by the pressure of water from the water supply source, or the pressure of water formed by the cooling water pump.
Thereby, the cooling water may be discharged from the heat exchange tube housing 68 after sufficiently undergoing heat exchange with the air inside the heat exchange tube housing 68, which may increase heat exchange efficiency based on usage of the same amount of water.
In some implementations, during the intermittently supplying cooling water step, the process of blocking the cooling water and the process of supplying the cooling water may be repeated at a preset predetermined time interval. For example, the process of supplying the cooling water may be performed for a predetermined first time, and the process of blocking the cooling water may be performed for a predetermined second time. The predetermined first time and the predetermined second time may be preset depending on, for example the supply amount of cooling water per hour and the required thermal capacity of cooling water.
In some implementations, during the intermittently supplying cooling water step, the process of blocking the cooling water and the process of supplying the cooling water may be controlled based on the temperature of cooling water inside the heat exchange tube housing 68. To this end, a temperature sensor may be provided to sense the temperature of cooling water at a predetermined position inside the heat exchange tube housing 68. Based on the sensed temperature of the cooling water inside the heat exchange tube housing 68, in the intermittently supplying cooling water step, the time during which the process of blocking the cooling water is performed may be adjusted. In addition, based on the sensed temperature of the cooling water inside the heat exchange tube housing 68, in the intermittently supplying cooling water step, the time during which the process of supplying the cooling water is performed may be adjusted.
In some implementations, the control method includes a temperature sensing step of sensing the temperature of the cooling water inside the heat exchange tube housing 68. In the intermittently supplying cooling water step, a predetermined first temperature and a predetermined second temperature may be preset such that the process of blocking the cooling water begins when the temperature of the cooling water inside the heat exchange tube housing 68 is equal to or less than the predetermined first temperature, and such that the process of supplying the cooling water begins when the temperature of the cooling water inside the heat exchange tube housing 68 is equal to or greater than the predetermined second temperature. The predetermined first temperature is less than the predetermined second temperature.
Thereby, when the temperature of the cooling water is lowered to some extent in the process of supplying the cooling water, a considerable reduction in heat exchange efficiency may be prevented even if the cooling water is blocked. Then, when the temperature of the cooling water is raised to some extent, additional cooling water is supplied to maintain consistent heat exchange efficiency. In addition, the intermittently supplying cooling water step may reduce the usage of cooling water.
The control method includes an initial cooling water supply step of filling the cooling water so that all of the heat exchange tubes 61 are submerged in the cooling water inside the heat exchange tube housing 68, before the intermittently supplying cooling water step. In some implementations, the heat exchange tubes 61 can be fully submerged in the cooling water. In some other implementations, a particular portion, e.g., at least 50%, of each heat exchange tube of the heat exchange tubes 61, e.g., can be submerged in the cooling water.
Thereby, the inside of the heat exchange tube housing 68 may be full of the cooling water even when the cooling water is not continuously supplied, which may increase heat exchange efficiency.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2016-0018492 | Feb 2016 | KR | national |
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