The present disclosure relates to an image forming apparatus and a sheet conveying apparatus whose cover, which is part of the casing, is easy to replace.
Many known image forming apparatuses, such as printers, employ a cover molded of a plastic material or the like as their casing. Japanese Patent Laid-Open No. 2003-300634 describes an image forming apparatus in which the front cover of a sheet feeding cassette can be separated from a sheet container so as to be replaced with a new front cover.
The image forming apparatus described in Japanese Patent Laid-Open No. 2003-300634 discloses a configuration in which the front cover of the sheet feeding cassette is replaceable but does not disclose a configuration in which the other covers are replaceable. Japanese Patent Laid-Open No. 2003-300634 assumes a situation in which the image forming apparatus is collected from the market to recycle it. This requires, for example, the process of separating the front cover of the sheet feeding cassette from the container, which makes it difficult for the dealer to replace the front cover under an environment in which the printer has already been delivered to the user.
An example of a cover that occupies a large area of the image forming apparatus is a front cover at the front of the main body of the apparatus. A manual feed tray into which the user can directly insert sheets is generally provided inside the front cover. In this configuration, the manual feed tray is fixed to the front cover to improve the positional accuracy of the manual feed tray. As a result, to replace the front cover, the manual feed tray and the front cover have to be first removed from the main body of the apparatus, and then the manual feed tray has to be detached from the front cover, which takes much time to replace the cover.
The present disclosure allows easy replacement of the cover, reducing the time to replace the cover.
In an aspect of the present disclosure, an apparatus includes a cover that can be opened and closed with respect to an apparatus main body, a movable member disposed in the apparatus main body and configured to be exposed outside when the cover is opened, a support member configured to support the movable member and to be openable and closable with respect to the apparatus main body, and a support shaft configured to support the cover and the support member in such a manner that the cover and the support member can be opened and closed with respect to the apparatus main body. The movable member and the support member are moved together with the cover as the cover rotates about the support shaft. The support shaft can move between a first position at which the support shaft supports the cover and the support member and a second position at which the support shaft does not support the cover and supports the support member. Moving the support shaft to the second position allows the cover to be detached from the apparatus main body.
Further features of the present invention will become apparent from the following description of embodiments with reference to the attached drawings.
Embodiments of the present disclosure will be described in detail by way of example. It is to be understood that the dimensions, materials, shapes, and relative positions of the components described in the embodiments can be changed as appropriate according to the configuration and various conditions of the apparatus to which the present disclosure is applied. Accordingly, the scope of the present disclosure is not limited to the embodiments unless otherwise specified. Each of the embodiments of the present invention described below can be implemented solely or as a combination of a plurality of the embodiments or features thereof where necessary or where the combination of elements or features from individual embodiments in a single embodiment is beneficial. Overall Configuration of Image Forming Apparatus
In the following description, the height direction (the vertical direction) of the image forming apparatus 100 installed on a horizontal surface is the Z-direction. The direction crossing the Z-direction and parallel to the axis of rotation (the main scanning direction) of a photosensitive drum 2 (described later) is the Y-direction. The direction crossing the Y-direction and the Z-direction is the X-direction. The X-direction, the Y-direction, and the Z-direction may cross each other at right angles. In the X-direction, the positive side is referred to as “front”, and the negative side is referred to as “back”, in the Y-direction, the positive side is referred to as “right side”, and the negative side is referred to as “left side”, and in the Z-direction, the positive side is referred to as “upper side”, and the negative side is referred to as “lower side” for the sake of convenience.
The image forming apparatus 100 roughly includes a sheet feeding unit that feeds the sheet S, an image forming unit that forms a toner image on the sheet S, a fixing unit that fixes the toner image to the sheet S, and a sheet discharge unit that discharges the sheet S to the outside.
The image forming unit includes a process cartridge 1 detachably attached to an apparatus main body 101. The process cartridge 1 includes a photosensitive drum 2 and processing members, such as a developing roller and a charging roller (not shown). A scanner unit 3 is disposed vertically above the process cartridge 1 and exposes the photosensitive drum 2 with light on the basis of an image signal. The photosensitive drum 2 is charged to a predetermined negative polarity potential by the charging roller (not shown) and is then exposed to light by the scanner unit 3 to form an electrostatic latent image. The electrostatic latent image is reversely developed by the developing roller (not shown) in the process cartridge 1, so that a negative polarity toner is attached to the electrostatic latent image to form a toner image on the photosensitive drum 2.
The image forming apparatus 100 of this embodiment includes two sheet feeding units. One is a cassette sheet feeding unit, and the other is a manual sheet feeding unit. The cassette sheet feeding unit includes a sheet feeding roller 4 disposed in the apparatus main body 101 and a sheet feeding cassette 5 which is detachably attached to the apparatus main body 101 and which contains sheets S. The sheet feeding roller 4 is rotated by a driving force from a driving source (not shown) to separately feed the sheets S contained in the sheet feeding cassette 5 one by one.
The manual sheet feeding unit includes a manual feed roller 58 disposed in the apparatus main body 101 and a manual feed unit 51 which can be opened and closed with respect to the apparatus main body 101. In using the manual sheet feeding unit, the manual feed unit 51 is opened at a predetermined angle with respect to the apparatus main body 101, and the sheets S are stacked on a manual feed tray 53 and an extension tray 54 in the manual feed unit 51. The manual feed roller 58 is rotated by a driving force from the driving source (not shown) to separately feed the sheets S stacked on the manual feed tray 53 one by one.
The sheets S fed from the sheet feeding units are conveyed to a registration roller pair 7, where the skew is corrected, and are conveyed to a transfer unit, which is part of the image forming unit. The transfer unit is a transfer roller 8 that forms a transfer nip with the photosensitive drum 2. The transfer roller 8 receives a positive polarized bias applied by a bias applying unit (not shown). This allows the toner image formed on the photosensitive drum 2 to be transferred as an unfixed image to the sheet S conveyed to the transfer unit.
The sheet S to which the toner image is transferred is conveyed to a fusing unit 9 (the fixing unit) provided downstream from the transfer unit in the conveying direction. The fusing unit 9 fixes the toner image transferred to the sheet S to the sheet S and includes a heating roller 10, which is heated by a heater (not shown) and a pressure roller 11 which rotates in pressure-contact with the heating roller 10. The sheet S is conveyed while being nipped at a fixing nip formed by the heating roller 10 and the pressure roller 11, where the sheet S is heated and pressed, so that the toner image is fixed to a surface of the sheet S.
The sheet S to which the toner image is fixed is conveyed from the fusing unit 9 to the sheet discharge unit. The sheet discharge unit includes triple rollers, which are constituted by a discharge roller 13, a discharge roller 14, and a reversing roller 15, and a duplex flapper 12. In one-sided printing, the duplex flapper 12 stands by at a position (the solid line position) where the sheet S is guided to a discharge nip formed by the discharge roller 13 and the discharge roller 14, and the sheet S is discharged onto an output tray 16 by the discharge roller 13 and the discharge roller 14.
In two-sided printing, the duplex flapper 12 stands by at a position (the dotted line position) where the sheet S is guided to a reversing nip formed by the discharge roller 13 and the reversing roller 15 and the sheet S is nipped by the discharge roller 13 and the reversing roller 15. The discharge roller 13 is rotated in the reverse direction by a switching unit (not shown) at the timing when the trailing end of the sheet S reaches a predetermined position. This causes the sheet S to be conveyed to a two-sided conveying path on which a duplex conveying roller pair 17 and a refeed roller pair 18 are provided, with the trailing end first and the front and back flipped. Thereafter, the skew of the sheet S is corrected again by the registration roller pair 7, as in the one-sided printing, an image is formed on the back of the sheet S, then the sheet S is discharged to the output tray 16 by the discharge roller 13 and the discharge roller 14, and the two-sided printing is completed.
A conveying flapper 83 is operated in conjunction with opening and closing of the conveyance guide cover 82. When a conveyance guide unit 81 is closed, the conveying flapper 83 is housed in the apparatus main body 101 and functions as a conveyance guide at one-sided printing and two-sided printing. When the conveyance guide unit 81 is open, the conveying flapper 83 is opened in conjunction with the conveyance guide cover 82 to release a conveying path for one-sided printing. This allows the user to easily view the conveying path for one-sided printing, facilitating clearing of a paper jam.
Configuration of Manual Sheet Feeding Unit
Next, the configuration of the manual feed unit 51 of this embodiment will be described in detail.
For the support members 55 and the hinges 57, the members at the left of the image forming apparatus 100 are given the suffix a, and the members at the right are given the suffix b. This also applies to the other members. Such suffixes a and b are omitted when there is no need to distinguish the members at the left and at the right.
The cover 52 and the support members 55 are supported by support shafts 56 so as to rotate with respect to the apparatus main body 101. This allows the cover 52 and the support members 55 to rotate about the support shaft 56 with respect to the apparatus main body 101. Part of the apparatus main body 101 that supports the cover 52 and the support members 55 is referred to as a body support portion 151.
The cover 52 is provided with caps 79 (79a and 79b), and part of each support member 55 enters the cap 79, which will be described in detail later. In other words, the support members 55 and the cover 52 engage with each other, and when the cover 52 is opened, the support members 55 are moved so as to follow the cover 52. Since the manual feed tray 53 and the extension tray 54 are supported by the support members 55, the manual feed tray 53 and the extension tray 54 also move so as to follow the cover 52.
The manual feed tray 53 is always urged in the direction of contact with the manual feed roller 58 by the sheet feed spring 60, and cam contact portions 63 (63a and 63b) provided at the manual feed tray 53 are in contact with sheet feed cams 59 attached coaxially with the manual feed roller 58. The sheet feed cams 59 rotate with the manual feed roller 58 to cause the manual feed tray 53 to repeatedly come into and out of contact with the manual feed roller 58, thereby feeding the sheets S stacked on the manual feed tray 53.
Referring to
The extension tray 54 also has two bosses 72 on the widthwise opposite sides. Each boss 72 is inserted in a rail 74 provided at each support member 55. In the case where the function of manual sheet feeding is not used, the extension tray 54 is disposed in the space formed by the pair of support members 55, the cover 52, and the manual feed tray 53. In the case where the function of manual sheet feeding is to be used, the extension tray 54 is drawn upstream in the sheet S feeding direction along the rails 74 provided at the support member 55. By doing this, an area where the sheet S is stacked can be expanded.
How to Replace Cover
Next, how to replace the cover 52 of the manual feed unit 51 will be described.
With the configuration of this embodiment, the cover 52 can easily be replaced.
In this embodiment, the support shaft 56a can take two positions. One is a fixing position (a first position) at which the cover 52 is fixed to the apparatus main body 101, and the other is a detaching position (a second position) at which the fixation of the cover 52 to the apparatus main body 101 is released.
In
At normal operation, such as printing with the image forming apparatus 100, the support shaft 56a is located at the fixing position. In replacing the cover 52, the dealer moves the support shaft 56a in the direction of arrow C to the detaching position. In
As illustrated in
The support member 55a includes a guide 70 for guiding the support shaft 56a. The guide 70 includes a groove 75 and a groove 76. The support shaft 56a includes a protrusion 78. At the fixing position shown in
This method allows the cover 52 to be singly detached from the apparatus main body 101 and the support member 55 without detaching the manual feed unit 51 from the apparatus main body 101.
With the configuration of the first embodiment, the cover 52 of the manual feed unit 51 can be replaced singly, with the manual feed tray 53 and the extension tray 54 left at the apparatus main body 101. This configuration reduces the time to replace the cover 52 as compared with a conventional method.
In this embodiment, the pair of support members 55 supports the opposite sides of the manual feed tray 53 and the extension tray 54 in the width direction. This configuration allows the extension tray 54 to be housed between the manual feed tray 53 and the cover 52, reducing the size of the main body.
While the above embodiment is described based on the assumption of the configuration in which the extension tray 54 is provided in addition to the manual feed tray 53, this is given for mere illustrative purposes. The manual feed unit 51 does not have to include the extension tray 54.
While the first embodiment describes a configuration for replacing the cover 52 of the manual feed unit 51, a second embodiment describes a configuration for replacing the conveyance guide cover 82 of the conveyance guide unit 81. Since the configuration is the same as in the first embodiment except for the characteristic configuration of the second embodiment described below, the description will be omitted.
The configuration of the conveyance guide unit 81 of this embodiment will be described in detail.
The conveying flapper 83 functions as a guide for the sheet S in one-sided or two-sided printing when the conveyance guide unit 81 is closed. When the conveyance guide unit 81 is opened, the conveying flapper 83 is opened in conjunction with the conveyance guide cover 82 to release the conveying path of one-sided printing, which allows the user to easily view the conveying path, allowing for clearing a paper jam.
In
Next, how to replace the conveyance guide cover 82 of the conveyance guide unit 81 will be described. With the configuration of this embodiment, the conveyance guide cover 82 can easily be replaced.
In this embodiment, the support shaft 86a can take two positions, as in the first embodiment. One is a fixing position (a first position) at which the conveyance guide cover 82 is fixed to the apparatus main body 101, and the other is a detaching position (a second position) at which the fixation of the conveyance guide cover 82 to the apparatus main body 101 is released.
At normal operation, such as printing with the image forming apparatus 100, the support shaft 86a is located at the fixing position. In replacing the conveyance guide cover 82, the dealer moves the support shaft 86a in the direction of arrow F to the detaching position. In
As illustrated in
The support member 85a includes a guide 90 for guiding the support shaft 86a. The guide 90 includes a groove 95 and a groove 96. The support shaft 86a includes a protrusion 98. At the fixing position shown in
The configuration of this embodiment allows the conveyance guide cover 82 to be easily replaced, allowing for quick coping with abrasion of the sheet guide surface of the conveyance guide cover 82.
With the configuration of the second embodiment, the conveyance guide cover 82 of the conveyance guide unit 81 can be replaced singly, with the conveying flapper 83 left at the apparatus main body 101. This configuration reduces the time to replace the conveyance guide cover 82 as compared with a conventional method.
In the configuration of this embodiment, the pair of support members 85 supports the opposite sides of the conveying flapper 83 in the width direction. This reduces the thickness of the conveyance guide unit 81, reducing the size of the apparatus main body 101.
The first and second embodiments illustrate a monochrome laser beam printer as an example of the image forming apparatus 100. However, this is given for mere illustrative purposes. The present disclosure may be applied to other types of image forming apparatus such as color laser printers, copying machines, and facsimile machines.
The first and second embodiments illustrate the image forming apparatus 100 that forms an image on the sheet S by way of example. However, this is given for mere illustrative purposes. The present disclosure may also be applied to a sheet conveying apparatus having the function of simply conveying sheets S, such as a sheet feeding optional unit and a discharge optional unit mounted to the image forming apparatus 100.
While the present invention has been described with reference to embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-096513, filed Jun. 9, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-096513 | Jun 2021 | JP | national |
Number | Name | Date | Kind |
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20130161897 | Matsumoto | Jun 2013 | A1 |
Number | Date | Country |
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209971920 | Jan 2020 | CN |
H086461 | Jan 1996 | JP |
H1029754 | Feb 1998 | JP |
2003-300634 | Oct 2003 | JP |
2007264137 | Oct 2007 | JP |
2008-083442 | Apr 2008 | JP |
2012-068671 | Apr 2012 | JP |
2018021984 | Feb 2018 | JP |
Number | Date | Country | |
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20220397856 A1 | Dec 2022 | US |