The field of this disclosure relates to apparatus and methods for gathering bales and, in particular, apparatus and methods that involve rotatable skids for supporting the apparatus during bale loading.
Crop forages such as hay (e.g., alfalfa and/or grass hay) are periodically cut in the field, dried and compacted into bales for transport and storage of the forage material. Recent evolutions in row crop production and in technology for processing these materials have led to changes in the scale and economics of harvest and to increasing potential for harvest of crop residues like corn stover. Corn stover is also baled in the field and used as livestock feed, bedding or production of biofuels. In addition, harvest technology for cotton that includes the step of baling the cotton in the field has been developed. Due to these relatively recent changes, the scale at which this type of harvest process is conducted in some instances is different than the traditional process. The density of the bales, in terms of the number of bales per acre, is higher in some instances, the labor availability is less in some instances and the criticality of timing is higher in some instances.
Materials may be baled into small square or relatively large round or square (round or square in cross-section) bales which may be tied by twine, netting or plastic wrap depending on the type of material, the type of storage and the intended use of the material. The bales are typically left in the field, near the location where the bale was formed, to minimize labor and time required for the harvest process including the baling operation.
A continuing need exists for an apparatus for gathering and transporting bales in the field after baling and that allows the bales to be gathered without accumulation of dirt or forage material on the apparatus which may dislodge in large stacks and interfere with subsequent tilling or planting operations. A need also exists for methods for gathering bales that use such apparatus.
This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
One aspect of the present application is directed to an apparatus for gathering bales resting on a surface. The apparatus includes a bed for holding a bale and a loading assembly for lifting a bale and conveying it to the bed. The loading assembly includes a first arm, a second arm and a rotatable skid for supporting at least one of the first arm and second arm during bale loading. The rotatable skid has a convex surface-engaging face.
Another aspect of the present application is directed to an apparatus for gathering bales resting on a surface. The apparatus includes a bed for holding a bale. The bed has a first end and a second end and has a vertical plane that extends between the first and second ends of the bed. The apparatus includes a loading assembly for lifting a bale and conveying it to the bed. The loading assembly includes a first arm, a second arm and a rotatable skid for supporting the loading assembly during bale loading. The rotatable skid has an axis of rotation. The axis of rotation of the rotatable skid is substantially parallel to the vertical plane of the bed or the axis of rotation of the rotatable skid and the vertical plane of the bed form an angle α1 that is less than about 45°.
A further aspect of the present disclosure is directed to an apparatus for gathering bales resting on a surface. The apparatus includes a bed mounted to a chassis for holding a bale and a loading assembly for lifting a bale and conveying it to the bed. The loading assembly includes a first arm and second arm. The loading assembly is independently pivotally attached to the chassis.
Another aspect of the present disclosure is directed to a method for gathering bales resting on a surface by use of an apparatus for gathering bales. The apparatus includes a bed mounted to a chassis for holding a bale, a rotatable skid attached to the chassis for supporting the bed during bale loading and a loading assembly for lifting a bale and conveying it to the bed. The loading assembly is pivotally connected to the chassis and includes a first arm, a second arm and a rotatable skid for supporting the first arm and/or second arm during bale loading. The apparatus is guided to a bale. The loading assembly is lowered and the rotatable skid of the loading assembly is caused to contact the surface and rotate. The loading assembly is pivoted relative to the bed. The rotatable skid attached to the chassis is contacted with the surface to cause the skid to rotate. A bale is loaded onto the bed.
Various refinements exist of the features noted in relation to the above-mentioned aspects of the present disclosure. Further features may also be incorporated in the above-mentioned aspects of the present disclosure as well. These refinements and additional features may exist individually or in any combination. For instance, various features discussed below in relation to any of the illustrated embodiments of the present disclosure may be incorporated into any of the above-described aspects of the present disclosure, alone or in any combination.
Corresponding reference characters indicate corresponding parts throughout the drawings.
An embodiment of an apparatus for gathering bales is generally referred to as 5 in
The apparatus 5 includes wheels 3. The wheels 3 on each side of the apparatus 5 are attached to a tandem axle 19 by use of hub and spindle assemblies (not shown). The tandem axles 19 are connected by a frame which is pivotally connected to the bed chassis 6. This arrangement allows the bed 25 to be tilted between various positions. The bed may be tilted to a forward position for loading the bales (
The loading assembly 15 includes two arms 4, 24 that are the first portion of the apparatus 5 to contact the bale during loading. Each arm 4, 24 includes an endless conveyor belt 16, 18. The endless conveyor belts 16, 18 may include various drive, idler and/or support rollers (not shown) for rotating the conveyor belt. In some cases the drive roller is positioned at the front, and in some cases at the rear.
Each belt 16, 18 includes upper portions 16u, 18u (
The arms 4, 24 are each independently pivotally attached to the chassis 6. The arms 4, 24 may be attached by use of a pivot pin 42 (
The bed 25 has a first end 32 (
Alternatively, the bed 25 may have one bed conveyor (not shown) on each side that extends from the first end 32 to the second end 27 rather than a series of bed conveyors on each side. In some embodiments, the bed 25 has a single conveyor belt (not shown) that forms a floor of the bed upon which the bales rest for moving bales toward the second end 27.
The conveyor belts 16, 18 of the first and second arms 4, 24 of the loading assembly may be driven by hydraulics, by a power-take-off system or by an electrical drive. Similarly, the bed conveyor belts 35 may be driven by hydraulics, a power-take-off system or an electric drive. The position of the loading assembly 15 and bed 25 relative to the pull vehicle (i.e., whether the apparatus is pulled directly behind the pull vehicle or at an offset position such as when bales are being gathered from the field) may be adjusted by manipulating the angle between the tongue 1 and the chassis 6 (
The bed conveyors 35 could be constructed from the same basic components used in the loading assembly conveyors, with an endless conveyor belt, an idler roller, a drive roller and supports. The embodiments illustrated herein show an alternative construction for the bed conveyors 35, each including an endless conveyor belt of a slightly different construction than the belts 16 and 18, routed around a drive pulley and an idler pulley. In some cases the drive roller of each bed conveyor 35 is positioned at the front, and in some cases at the rear.
The surface characteristics of the conveyors 16, 18 may affect the frictional engagement between the conveyor belt and the bale. The conveyor belts 16, 18 may include a surface that will adequately engage the bale to enhance the capability for the loading assembly to reliably lift the bales while also minimizing potential for damage to the bale and any bale wrapping.
It should be noted that any suitable type of conveyer belts or conveyor systems may be included in the apparatus. For instance, a conveyor belt composed of a carcass of nylon or fiberglass fibers covered by a wide variety of materials including rubber, PVC, thermoplastic polymer or the equivalent may be used. Chain conveyor systems may also be used without departing from the scope of the present disclosure. In this regard, “conveyor belt” as used herein includes any arrangement in which a belt, chain, track or the like is moved around a series of pulleys to cause movement of the belt, chain or track.
The apparatus 5 may include one or more rotatable skids (alternatively referred to as “discs”, “skid discs” or “gauge discs”) that contact the surface on which the bales rest to support one or more portions of the apparatus during bale loading. As shown in
The rotatable skids 29, 31 each have an axis of rotation X. Referring now to
In other embodiments and as shown in
As shown in
During operation, the skids 29, 31 contact the surface on which the bales rest. The forward motion of the apparatus 5 causes the skids 29, 31 to rotate and dispel material that collects on the upper surface of the skids or that catches on the surface-engaging face 33 (
Referring now to
To prepare the apparatus 5 for loading of bales, the hydraulic cylinder 17 (
The hydraulic cylinder 17 (
The rotatable skids 29, 31 attached to the first and second arms 4, 24 and/or the rotatable skids 46, 47 attached to the chassis 6 may be substantially vertical relative to the surface on which the bale rests when the bed is fully lowered for loading of bales as shown in
The rotatable skids 29, 31 attached to the first and second arms 4, 24 and/or the rotatable skids 46, 47 attached to the chassis 6 may include a wear-resistant coating such as polyurethane or other wear-resistant polymer coating. The skids 29, 31, 46, 47 may be molded from such wear-resistant materials and/or from metal material (e.g., iron or steel).
In some embodiments, the rotatable skids 29, 31 attached to the first and second arms 4, 24 and/or the rotatable skids 46, 47 attached to the chassis 6 are adjustable in height and/or angle formed relative to the apparatus 5.
In operation, the apparatus 5 is pulled by the pull vehicle (not shown) in a loading position toward a bale as shown in
Generally, the apparatus 5 is suitable for picking up cylindrical bales commonly referred to as “round” bales. Round bales are used for harvesting any material capable of being formed into a cylindrical bale such as traditional hay crops (e.g., alfalfa or grass), corn stover or other crop residues, cotton, or woody products like small diameter trees. The round bales may have a variety of sizes typically ranging from forty to one hundred inches in diameter and forty to one hundred inches in length. While the apparatus 5 is shown loading round bales in
The apparatus 5 shown in
As shown in
The chassis 6 and tongue 1 are caused to be at an angle λ relative to one another such that the loading assembly 15 and bed 25 travel outside of the path of the pull vehicle (not shown) to allow the pull vehicle to travel to the outside of bales targeted for loading.
The first and second conveyor belts 16, 18 are caused to move by rotating the drive rollers while the apparatus 5 travels toward the bale B1. As the apparatus 5 approaches the bale B, the conveyor belts 16, 18 of the arms 4, 24 contact the bale causing the bale to be lifted and simultaneously moved toward the bed 25. The bale B1 may be loaded onto the loading assembly 15 without stopping the apparatus 5 such that the apparatus 5 and the vehicle which pulls the apparatus may continually move forward during bale pick-up.
Once the bale is loaded on the loading assembly 15, belt conveyors 35 (e.g., the set of conveyors nearest the loading assembly) move to transfer the bale B1 from the loading assembly 15 to the position on the bed illustrated in
Once the first bale B is loaded, the apparatus 5 is directed to a second bale. The loading assembly 15 lifts the second bale and carries the second bale toward the bed 25 until it nears or contacts the first bale. Upon nearing or contacting the first bale, one or more sets of bed conveyors 35 are caused to rotate and the first and second bales travel partially down the bed 25 toward the second end 27.
Bales may continue to be loaded onto the apparatus 5 until the apparatus becomes fully loaded. Once fully loaded, the apparatus 5 may be adjusted to promote ease of travel to the unloading site. As shown in
As shown in
Compared to conventional apparatus for gathering bales, the apparatus described above has several advantages. The apparatus include rotatable skids that support the apparatus during bale loading. The rotatable skids contact the surface on which the bales rest which causes the skids to rotate. The rotation of the skids discharges or expels dirt and forage material that may collect on the top surface or surface-engaging face of the skids. This prevents material being discharged from the skids in large stacks that may interfere with tilling and/or planting operations. The skids may automatically alternate their direction of rotation as they follow the contour of the surface on which they rest, which promotes discharge of collected material. The rotatable skids may be angled (i.e., relative to the vertical plane of the bed when viewed from the front and/or relative to the vertical axis relative to the surface on which the bales rest when fully lowered and viewed from the side), to promote rotation of the skids. The arms of the loading assembly of the apparatus may pivot which allows them to follow the contour of the surface on which the bales rest which allows the arms to be maintained at a substantially constant position relative to the bales during bale loading. The arms may pivot independently relative to each other which allows them to maintain a substantially constant position when the contour of the surface of the bales rests varies laterally across the apparatus.
As used herein, the terms “about,” “substantially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.
When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top”, “bottom”, “side”, etc.) is for convenience of description and does not require any particular orientation of the item described.
As various changes could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawing[s] shall be interpreted as illustrative and not in a limiting sense.