This invention relates generally to an apparatus, method and system for standardizing hand care, and more particularly to an apparatus, method and system for dispensing hand care alternatives from a common point of dispension, such as a faucet, for standardizing the hand care, washing, and sanitizing process.
Devices such as faucets, spigots and other liquid dispensing components used for hand washing provide a stream of liquid, often times alterable to a comfortable temperature, for prior wetting and subsequent rinsing of one's hands during a hand washing operation. Other systems, separate from the faucet, often provide the soap needed to complete the hand washing operation. In the process, water is wasted, soap is wasted, and both dispensing components (i.e., the faucet and soap dispenser) are handled extensively at different points in the hand washing operation by multiple users, which often contributes to the unwanted and unintended spread of germs, even in instances where washed hands make contact with or retouch/handle features associated with the faucet or soap dispenser.
These issues are compounded throughout a period of use as each new user touches many of the same surfaces, handles, levers and touch points as the previous users. Even after the washing process is complete, subsequent handling of paper, cloth and air dispensers used for drying ones hands continue the spread and propagation of germs. This is witnessed, for example, when washed hands touch handles or levers of the faucet where germs may reside and subsequently handle the dispenser providing a means for drying the hands. The distance in separation between these systems can also drive inefficiencies, compound the spread of germs, and create dangerous environments, such as where hands drip on the floor while moving from the faucet to a towel dispenser or air dryer. Depending upon the amount of use of the faucet, the soap dispenser, and even the dispenser for drying ones hands, it may be virtually impossible to handle these devices without coming into contact with germs or other unwanted substances that reside at locations where one must contact the dispensers to initiate the process.
The present invention addresses these problems and provides for an apparatus, method and system for standardizing a hand washing and sanitizing process.
In addition, the present invention addresses these problems and provides for an apparatus, method and system for touch-free dispensing of a plurality of hand care alternatives from a common point of dispension for standardizing the hand washing and sanitizing process.
According to an aspect of the invention, a faucet adapted to provide a plurality of hand care alternatives. The faucet includes a liquid flow path having an inlet in fluid communication with a liquid source and an outlet in fluid communication with a user reception point. The faucet also includes a secondary flow path having an inlet in communication with one or more hand care alternatives and an outlet in communication with the user reception point. A user-perceivable output provides notification of the hand care operation being provided at the user reception point. In a preferred form, the faucet also includes a supplementary source that controls a tactile attribute of the hand care operation provided at the user reception point that may include volumetric expansion of the hand care alternative and/or liquid, dispensing pressure reductions for the hand care alternative and/or liquid, and controlling dispension temperatures of the hand care alternative and/or liquid.
According to another aspect, the invention is a system adapted for dispensing a plurality of hand care alternatives from a common point of dispension for standardizing the hand washing process. The system includes a liquid flow path and a product flow path. The liquid flow path includes an inlet in fluid communication with a liquid source and an outlet in fluid communication with a user reception point. The product flow path includes an inlet in communication with one or more hand care products and an outlet in communication with the user reception point. A user-perceivable output provides notification of the hand care operation being provided at the user reception point. In a preferred form, the system also includes a mixing flow path having an inlet in communication with the liquid flow path and an outlet in communication with the product flow path for controlling a tactile attribute of the hand care operation at the user reception point.
According to yet another aspect, the invention is a method for dispensing a plurality of hand care alternatives from a common point of dispension for standardizing the hand washing process. The method includes providing a liquid flow path having an inlet in fluid communication with the liquid source and an outlet in fluid communication with the user reception point. A hand care product is communicated through a product flow path having an inlet in communication with the hand care product source and an outlet in communication with the user reception point. The user is notified of the hand care operation being provided at the user reception point by a user-perceivable output. In a preferred form, the method also includes triggering the hand care operation by detection of occupation of the user reception point by a user's hands and sequencing the hand care operation based on a standard operation or upon an input at a user interface resulting from a user selection. In addition to providing the hand care products of a soap, a lotion, a sanitizer and/or a freshener, the method may also include communicating a forced stream of air to the user reception point for drying the user's hands as part of a drying sequence.
While the specification concludes with claims particularly pointing and distinctly claiming the invention, it is believed that the present invention will be better understood from the following description taken in conjunction with accompanying drawings, in which:
The faucet 12 also includes a sensor 20 positioned on a surface of the body 14 for monitoring activity at the user reception point 22. The invention also contemplates that the sensor 20 may be positioned at other locations for monitoring activity at the user reception point 22 such as in a sidewall of the basin or sink to which the faucet 12 is mounted. A user interface 18 is also provided, and is located preferably on the body 14 of the faucet 12 for indicating operation or step sequences being performed by the faucet 12. The user interface 18 may be configured to receive input from the user and preferably includes an output for providing information to the user during operation of the dispensing system 10, as illustrated in
The dispensing system 10 also includes a product flow path 28. Liquid or foam product is supplied to the product flow path 28 from a product source 30. The liquid or foam product may include any number of hand care alternatives, such as those used in the washing, sanitizing, and/or care of a user's hands. The product source 30 may include liquid or foam soaps, sanitizers, fresheners, conditioners (e.g., lotion), prewash, pre-rinse, rinse aids, drying aids, or any like solution that may be used in the care and/or washing of one's hands. These solutions are preferably in liquid or foam form, but may be in a dry form, which is subsequently dissolved into a liquid form for dispensing at the dispension point 16. In one configuration of the dispensing system 10, a pump 36 is connected in operable communication with the product source 30 for pumping liquid or foam product through the product flow path 28 to the dispension point 16. The present invention contemplates that the pump may be a peristaltic pump (i.e., P-pump), diaphragm pump, piston pump, gear pump, centrifugal pump, etc. The product flow path 28 may include one or more valves 40, such as a check valve, to prevent backflow within the dispensing system 10.
A mixer 52, such as a mixing valve or mixing flow path, may be used to ratio the parts of water relative to the parts of liquid or foam product dispensed at the dispension point 16. The mixer 52 may also be used to control tactile attributes of the resulting flow of liquid dispensed at the dispension point 16. For example, the mixer 52 may be used to volumetrically expand product received from the product flow path 28, which may be combined with liquid from the liquid flow path 24 before or after expansion. The mixer 52 may also be used to control the pressure at which dispension occurs at the dispension point 16. This may include controlling the pressure of one or more of the products being dispensed at the dispension point 16. For example, the mixer 52 may be used to control the pressure of product received from the product flow path 28 and liquid received from liquid flow path 24. The pressure of these respective flows may be dependently controlled based upon the product being received. For example, the pressure of a soap product received through the product flow path 28 may be adjusted to a different pressure at the mixer 52 than other products, such as a sanitizer or hand conditioner received through a product flow path 28 at the dispension point 16.
The liquid flow path 24, product flow path 28, and/or mixer 52 may be configured to provide liquid and product dispensions from the dispension point 16 as separate streams, combined streams, sequential streams, or one stream surrounding another stream. The streams may be combined within the system 10, at the point of dispension 16, or in midair between the dispension point 16 and the user reception point 22. Other flow paths may also be connected in communication at the dispension point 16. For example, another flow path, such as an air flow path, may be connected in communication with the dispension point 16. The optional air flow path 42 may be connected in communication with a pump or fan 46 for directing forced air at a desired temperature through the flow path 42 to a dispension point at the faucet. A valve 44, such as a check valve, may also be used to prevent backflow through the air flow path 42 from the dispension point. Additional flow paths may be included to move additional products to the dispension point 16, to allow the system to provide multiple products at the dispension point 16.
In operation and upon detection of a user's hands at the user reception point 22, the valve 38, such as a solenoid valve operated by controller 32, opens to allow liquid to pass through the liquid flow path 24 from the liquid source 26 and towards the mixer 52. The liquid may be dispensed as a prewash sequence and at a pressure lower than the pressure of the source 26 to optimize the hand wetting (i.e., prewash) process. The cycle time of this sequence (i.e., the time the valve 38 remains open) may also be optimized to provide an optimal prewash, hand wetting sequence.
As is discussed below and shown by way of example in
The flow stream of liquid and liquid or foam soap mixed together and dispensed at the dispension point 16 has a sufficient lather and tactile feel, which provides feedback to the user of the type of dispensing cycle or sequence that the dispensing system 10 is currently running. The user is likely able to also visually perceive by viewing the user interface 18 or viewing the liquid dispension from the dispension point 16 that the dispension includes soap or some other type of hand care product. This will also be apparent to the user tactilely as the user is able to feel the difference between the prewash dispension and the wash dispension as a result of the soap lather in the dispension in the wash sequence.
The wash sequence cycles for an optimal amount of time, which allows the user to receive an adequate quantity of soap for lathering (e.g., a few seconds). Both the pump 36 and valve 38 may be cycled to off/closed to provide a delay or a pause in the dispensing sequence to allow the user to work the soap into a lather. After an optimal period of time lapses, the dispensing system 10 may be activated to initiate a rinse sequence, where valve 38 opens to allow liquid to flow from the source 26 to the dispension point 16 for rinsing the soap composition from the user's hands. The rinse cycle may be operated at the pressure of the source 26 or at a lower pressure adjusted by the mixer 52. Alternatively, a pump may be connected in communication with the liquid flow path 24 for increasing the pressure above that pressure of the source 26 for providing a high pressured rinse at the dispension point 16.
The present invention also contemplates that the liquid flow path 24 may be connected in fluid communication from the thermostatic mixing valve for controlling the temperature used in any one of the dispensing sequences of the liquid from the source 26. After the rinse sequences its cycle for an optimal period of time, the dispensing system closes the valve 38 to stop dispension of the liquid at the dispension point 16. Optionally, the dispensing system 10 may include an air flow path 42 connected in communication with a source for providing a heated stream of air at the point of dispension 16. This may include a pump or fan 46 that includes a heating element for adjusting the air temperature of the air communicated through the air flow path 42 to the dispension point 16. The air flow path 42 may also be connected in communication with the liquid flow path 24 or product flow path 28 to aerate either or both flows separately or after being combined and to aid in moving the liquid and/or product through the system 10.
The user interface 18 indicates to the user the next step in the dispensing sequence, such as, for example, a drying step following a rinse sequence. The warm air for drying may be communicated through the mixer 52, the dispension point 16, or another dispension point on the body 14 of the faucet 12. The fan 46 is cycled for an optimal period of time to allow the user to dry his or her hands using air dispensed at the dispension point 16 or another dispension point on the body 14 of the faucet 12. The sequence time 62, sequence description 58, and sequence information 60 for each sequence may be shown on the user interface 18. Upon completion of the drying sequence, the fan 46 is turned off and the hand washing operation is complete.
The present invention also contemplates that the air flow path 42 may be connected in fluid communication with the mixer 52 to purge liquid from the mixer 52 just prior to the beginning of a drying sequence. As is addressed below, any one of the dispensing sequences may be repeated during the hand washing operation, such as where the user keeps his or her hands at the user reception point 22 during a rinse sequence or a drying sequence to provide further rinsing or further drying longer than the initial rinse or drying sequence time allotment.
The present invention also contemplates that multiple products may be dispensed through a product flow path 28 to the point of dispension 16. These products may be mixed using the mixer 52 with liquid from the liquid flow path 24, as necessary. For example, the product flow path 28 may be connected in fluid communication with a product source 30 containing a hand sanitizer or a hand conditioner. The present invention also contemplates that the mixer 52 and dispension point 16 may be configured to dispense any one of these products in a desired fashion. For example, a hand sanitizer may be dispensed onto the hands of the user as a mist or spritz, as opposed to being dispensed in a single, continuous flow stream. The hand conditioner may also be mixed with liquid from the liquid flow path 24 and dispensed as a spritz or a mist onto the hands of the user as one example of dispensing product onto the hands of the user for performing a sequence or sequences of a hand washing operation.
A hand sanitizing or hand conditioning sequence may be part of the hand washing operation or conducted separately, for example, upon completion of a hand washing operation, and upon detection of the user's hands at the user reception point 22. The dispensing system 10 may be configured to spritz or mist a hand conditioner at the dispension point 16 after, for example, the drying sequence is completed. This step, like the others, may be repeated if the sensing system 10 detects the user's hands at the user reception point 22 upon completion of the first cycling of the step. The dispensing system 10 may also be configured to dispense only certain products associated with a hand washing operation. For example, the dispensing system 10 may be configured to dispense a hand sanitizer upon detection of a user's hands at the user reception point 22. The dispensing sequence may be included or be separate from the overall hand washing operation. Further details are provided below regarding operation of the system for detecting a user's preference for engaging or disengaging (i.e., turning off and on) certain desired or undesired dispensing sequences of a hand washing operation.
The present invention also contemplates that the product flow path 28 may be connected in fluid communication with a pre-rinse product, such as a chemistry configured specifically for tough stains, grit, dirt, or other substances that require more than the normal soap sequence to remove from the user's hands. In this instance, the user may receive a charge of a prewash solution at the dispension point 16. The system 10 may be configured to pause to allow the user to work the prewash solution prior to engaging the wash or rinse sequence of the operation. The user interface 18 provides user perceivable notifications to the user of the dispensing sequence currently being run by the dispensing system 10. In this instance, the user, whether by visual, audible, or tactile feedback, receives notification that the dispensing system 10 is dispensing a prewash solution. Once the user's hands are detected at the user reception point 22, the dispensing system 10 dispenses the prewash solution at the dispension point 16 and resumes the hand washing operation.
A secondary liquid flow path 25 is connected in fluid communication with the liquid source 26 and product source 30. One or more valves may be included in-line to the secondary liquid flow path 25. For example, a solenoid valve 38 and a check valve 41 may be included to control the flow from the liquid source 26 to the product source 30 and to prevent backflow. Upon activation of the valve 38, liquid from the source 26 is used to move product from the product source 30 through the product flow path 28 and towards the dispension point 16. In one aspect of the invention, product is moved from the product source 30 to the point of dispension 16 by venturi affect or from pressure applied on the product source 30 or product in the product source 30 by liquid from the secondary liquid flow path 25. In this embodiment, product is communicated from the product source 30 to the dispension point 16 without using a pump. Additionally, the venturi affect and the pressure applied by liquid passing through the secondary liquid flow path 25 may be used to control the ratio of liquid-to-product. Furthermore, the secondary flow path 25 may incorporate gravity to deliver the product.
Like other embodiments of the dispensing system 10, the system 10 shown in
The dispensing system may also include a mixing valve or mixing flow path (not shown) for controlling the ratio of liquid to product being dispensed at the dispension point 16. A mixing valve or mixing flow path (not shown) may also be included to control the temperature of liquid from the liquid source 26 during various sequences of the hand washing process.
During a rinse sequence, the valve 38 is closed and valve 48 is opened to allow liquid from the liquid source 26 to pass through the liquid flow path 24, which is dispensed, from the dispension point 16 to the user reception point 20 for the user to rinse his or her hands. Subsequent dispensing sequences may also be provided similar to those described above. For example, a hand freshener, a hand sanitizer, or a hand conditioner may be communicated from a source through a product line to a point of dispension. The dispensing system shown in
These and/or other hand washing sequences may be provided as part of the hand washing or hand care operation. A nozzle may also be configured at the point of dispension 16 for controlling the manner in which liquid and/or product is dispensed to the user reception point 22. Some product dispensing sequences may entail dispensing product as a mist or a spritz, whereas other dispensing sequences entail dispensing product as a stream. A dispensing system 10 may also include multiple dispension points. For example, the dispensing system 10 may include a dispension point for dispensing one sequence of the hand washing operation and another dispensing point for dispensing another sequence of the hand operation. By way of an example, the dispensing system may include a dispension point for liquids and another separate dispension point for an air flow stream providing a hand drying sequence. In another example, a separate dispension point may be included for dispensing a sanitizer or hand conditioner from a point separate from dispension point 16. These different points of dispension may be configured into the body 14 of the faucet 12 so as to be directed toward the user reception point 22.
A mixing flow path 54 is connected in fluid communication with the liquid flow path 24 and the product flow path 28. The mixing flow path 54 may include a valve, such as a solenoid valve 38, and a regulator 50 for controlling the pressure of liquid from the liquid source 26. An air flow path 42 may also be included. The air flow path 42 is connected in communication with the point of dispension 16, and is a means for providing a flow of air, such as a heated air stream. A valve 44 (e.g., a check valve) may be included in-line with the air flow path 42 to prevent backflow.
In operation, such as during a pre-wash or rinse sequence, liquid is communicated from the liquid source 26 to the dispension point 16 by opening and closing valve 48. During a product dispensing sequence, product is dispensed from product source 30 to dispension point 16 by operation of pump 36. Depending upon the type of product being dispensed, liquid from the liquid source 26 may be combined with product from the product source 30 by closing valve 48 and opening valve 38. The liquid may be used to control one or more attributes of the product being dispensed. For example, flow through the mixing flow path 54 may be used to control dilution and/or volumetric expansion of product communicated to the point of dispension 16 from the product source 30. The regulator 50 may be used to control the pressure of the product and liquid being dispensed during certain dispensing sequences. For example, during a soaping sequence, the pressure of the liquid may be decreased from the pressure of the source 26 to provide a low pressure dispension of soap product with liquid to achieve optimal wetting and lathering during the soaping and lathering sequences. A thermostatic mixing valve (not shown) may be used to control the temperature of liquid from the source 26 during one or more of the dispensing sequences. Following a rinse or post-washing sequence, the air source 46 may be used to pass a flow of air through the air flow path 42 to the point of dispension for drying the user's hands. As previously indicated, the flow of air may be dispensed at the point of dispension or another separate point of dispension on the body of the faucet. The dispensing system 10 may also be configured so that an air flow dispensing sequence follows dispensing of a hand freshener, a hand sanitizer or a hand conditioner. A mixing valve (not shown) may also be included at the dispension point to further control the ratio of liquid to product being dispensed. The mixing valve may also be used to control attributes of the dispension, such as for example the volumetric expansion of product alone or in combination with liquid being dispensed.
In operation, such as during a pre-wash or rinse sequence, liquid is communicated from the liquid source 26 to the dispension point 16 by opening and closing valve 48. During a product dispensing sequence, product is dispensed from product source 30 to the mixing valve 52, while air is pumped from the air pump 46 to the mixing valve 52. The air and product can be mixed to create foam. In other embodiments, the air can be used to dispense an amount of product at the dissension point 16. The rinse or post-washing sequence, as previously discussed, can then be operated.
In operation, such as during a pre-wash or rinse sequence, liquid is communicated from the liquid source 26 to the dispension point 16 by opening and closing valve 48. During a product dispensing sequence, product is dispensed from product source 30 to the mixing valve 52, while air is pumped from the air pump 46 to the mixing valve 52. The air and product can be continued to the foamer 31, where the air and product are mixed to create a foam product. The foam product is then moved towards the dispension point 16. The rinse or post-washing sequence, as previously discussed, can then be operated.
Once the system 10 detects a user's hands at the user reception point 22 for a defined duration (e.g., 1-2 seconds), the system 10 begins dispensing liquid at the point of dispension 16 for performing the various dispensing sequences. For example, as illustrated in
According to one exemplary hand care operation shown in
Following misting of the sanitizer, the next sequence may be a drying sequence to aid in the drying of the user's hands. The drying sequence may be reinitiated after completion of the first drying sequence upon detection of the user's hands. Other hand care or hand washing operations are also shown in
The timing of the dispensing sequences may be controlled so as to be optimal for allowing the user to receive and work the product into his or her hands, to allow adequate rinsing, or to allow the product to dry sufficiently. The sequences may also be controlled so as to allow a sufficient pause time between dispensing sequences such as for example to allow the user to work the soap or a pre-rinse into a lather before rinsing. Certain sequences may be reinitiated after completion of the first cycle of the sequence by detection of the hands at the user reception point 22. For example, upon completing a drying sequence and still detecting the hands of the user at the user reception point 22, the system 10 may be configured to reinitiate the drying sequence to provide further drying of the user's hands. This could also be applied to dispension of product where the user desires more than the quantity dispensed in the first initial dispension. For example, in a hand conditioner or sanitizer dispensing sequence the user may desire more. In this case, the user leaves his or her hands in the user reception point 22, which is detected by the sensor 20 for reinitiating the sequence to provide a second dispension of the product.
As indicated, once hands of the user are detected, the system performs the indicated step. Steps within a hand washing or hand care operation may be skipped to move to a next step provided by the user interface 18. For example, if the system does not detect the user's hands, the system indicates the next step. If the step is the dispensing sequence that the user desires, the user places his hands into the user reception point 22, at which point the step being displayed is performed. In this manner, the user is notified of each subsequent step and may skip to the next step by allowing a certain period of time to pass (e.g., 2-3 seconds) before the dispensing system 10 iterates to the next dispensing sequence. If a dispensing sequence is desired, the user places his or her hands at the user reception point 22 at which point the step is performed. Thus, there may be steps in a hand washing or hand care operation that are offered but a user does not want. The unwanted dispensing or hand care sequence may be skipped by keeping the hands out of the user reception point 22 for a specific period of time until the user interface indicates to the user that the dispensing system has iterated to the next dispensing or hand care sequence.
Once the dispensing system has iterated through each one of the sequences, it resets the hand care or hand washing operation back to the beginning. In this manner, the user is not required to touch or handle the dispensing system other than place his or her hands at the user reception point 22 to indicate to the dispensing system 10 that the dispensing sequence being indicated is desired. The desired sequence is subsequently received by placement of his or her hands into the user reception point 22.
In another exemplary aspect of the present invention, the dispensing system 10 is configured to facilitate compliance with hand washing standards by dispensing appropriate amounts of product (e.g., soap, sanitizer), providing adequate time for scrubbing and lathering, and performing compliant prewash and/or rinse sequences. Since the various operating sequences are preferably timed, the dispensing system also provides metrics for use of the system, determining compliance with hand washing standards, and monitoring the various dispensing sequences and product. This data could be acquired and stored using the controller 32 in combination with a data store (not shown). The stored information could be acquired and processed to determine, for example, what sequences are being used the most, what sequences are being repeated, what sequences in a hand washing or hand care operation are not being performed to determine compliance, etc.
The above specification, examples, and information provide a description of the manufacture and use of the various embodiments of the present invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.
This application is a Continuation Application of U.S. Ser. No. 15/719,134, filed on Sep. 28, 2017, which is a Continuation Application of U.S. Ser. No. 13/803,039, filed on Mar. 14, 2013, which claims benefit under 35 U.S.C. § 119 to provisional patent application Ser. No. 61/642,859, filed May 4, 2012, all of which are hereby incorporated in their entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 15719134 | Sep 2017 | US |
Child | 16949022 | US | |
Parent | 13803039 | Mar 2013 | US |
Child | 15719134 | US |