This application claims priority from German Patent Application No. 10 2007 016 340.3 dated Apr. 3, 2007, the entire disclosure of which is incorporated herein by reference.
The invention relates to an apparatus on a spinning room machine, especially a spinning preparation machine, for example, a flat card, draw frame, combing machine, integrated drawing system, roller card or the like, for depositing fibre sliver.
In certain know arrangements for depositing fibre sliver, a stationary delivery device (coiling plate) for delivering fibre sliver and a substantially flat receiving supporting surface for receiving and collecting the fibre sliver as a can-less fibre sliver package are present and the receiving supporting surface is substantially unenclosed. The receiving supporting surface is movable during the depositing process back and forth in the horizontal direction by a drive arrangement, and an alteration of the traversing speed is effected on a reversal path.
Such an apparatus is known from DE 102 05 061A.
It is an aim of the invention to provide an improved apparatus that enables production of the fibre sliver package to be substantially improved.
The invention provides an apparatus on a spinning room machine for depositing fibre sliver, having:
a sliver delivery device;
a substantially flat receiving support surface for receiving and collecting fibre sliver delivered by the delivery device, the support surface being substantially unenclosed; and
a drive arrangement for driving the support surface back and forth between first and second reversal points during sliver deposition;
wherein the path along which the support surface is driven comprises opposed first and second reversal paths separated from one another by a further, traversing path portion along which the support surface is arranged to travel at a traversing speed, and on reaching an end of a traversing path portion and entering a reversal path the speed of the support surface is alterable such that a gradual braking to the speed value zero and a gradual acceleration from the value zero to the traversing speed are effected.
The receiving supporting surface is moved in the direction of the end faces along a traversing path and moved back along the same. This process is repeated periodically during sliver deposition. According to the invention, during the movement sequence along the traversing path the receiving supporting surface contains different movement moments in the vicinity of the reversal points. The traversing path is the distance between two reversal points. Starting from the reversal point, this traversing path is intentionally divided into an acceleration section, which merges into a section that is distinguished by a substantially uniform movement. This is followed by a braking section. The opposite reversal point is reached. The reversal of the traversing path is followed by an acceleration section. This is followed by a section on which analogously a substantially uniform movement is achieved. A braking section completes the sequence. Braking and acceleration sections are characteristic of each reversal point. Braking and acceleration sections are therefore referred to as the reversal path. It is a particular advantage that the substantially uniform traversing speed in the vicinity of the reversal points, i.e. in the region of the reversal paths, is altered gradually in accordance with the invention. The delivery and traversing speeds can thereby be increased. In particular, abrupt braking and acceleration processes are avoided. The can-less fibre sliver package is stably positioned during the back and forth movements and in particular on the reversal paths.
In some preferred embodiments, the speed of the receiving supporting surface on the reversal path is continuously alterable. In other embodiments, the speed of the receiving supporting surface on the reversal path is finely alterable (in fine steps). Advantageously, the alteration of the speed of the receiving supporting surface is effected in a path region that extends from the reversal point in the longitudinal direction of the movement of the receiving support surface approximately to a deposition radius of a sliver coil. That may allow the amount of sliver deposited in end regions of the fibre sliver package to be increased, if the speed of delivery of the sliver remains unchanged. Such a more uniform distribution of the sliver to the end regions as well as intervening regions can help to increase the stability of the fibre sliver package.
In one embodiment, the traversing speed of the receiving supporting surface is arranged to be reduced in the vicinity of the reversal point such that the speed of the receiving supporting surface approaching the reversal point is reducible corresponding to a falling, sinusoidal or cosinusoidal progression to the value zero at the reversal point and after traversing the reversal point is increasable corresponding to a sinusoidal or cosinusoidal progression up to the original traversing speed. Advantageously, the point in time for the start of the sinusoidal or cosinusoidal alteration of the traversing speed and the ending thereof is determinable in dependence on the delivery speed of the fibre sliver.
It is preferred that, in conjunction with a displacement device for the receiving support surface, a drive means is provided, which permits a back and forth movement of the displacement device in the longitudinal direction. Advantageously, means which inpart an altered speed to the receiving supporting surface in the region of the reversal points are provided. Advantageously, a single-motor drive means that is separate from the main drive of a draw frame or card is provided for the displacement device. Advantageously, the drive means for the displacement device comprises a servomotor, so that by changing the direction of rotation of the servomotor the direction of movement of the running gear is alterable. Advantageously, the servomotor is controllable by a computer as the control means. In certain embodiments, the movement of the receiving supporting surface into or out of the reversal path, in the vicinity of the reversal point, is detectable by a sensor. Preferably, the sensor is displaceable and fixable along the reversal path. The sensor may be, for example, a sensor that operates according to an optoelectronic or mechanical detection principle.
In certain preferred embodiments, by means of controllable drive means for the traversing device with receiving supporting surface for the fibre sliver package, the reversal path and/or the reversal time thereof is alterable independently of an alteration in the uniform transversing speed. Advantageously, the speed at which the can-less fibre sliver package is movable during the deposition process is dependent on the delivery speed of the spinning room machine, for example, a draw frame, and is directly electronically synchronised with this.
In accordance with the invention, it is advantageous that the can-less fibre sliver package is stably positioned during the back and forth movement, for example, the can-less fibre sliver package is stably positioned on the reversal path. The arrangement is advantageously such that the horizontal travel of the receiving support surface is adjustable. For example, the length of the sliver package may be adjustable over the horizontal travel. Advantageously, the horizontal travel and/or the length of the sliver package is pre-determinable by the drive control of the receiving support surface.
It is preferred that, in respect of the fibre sliver package, the displacement in the machine is effected without cans, containers or the like.
Preferably, the receiving support surface is of elongate construction. Advantageously, the deposited fibre sliver (can-less fibre sliver package) is movable by mechanical means.
It is preferred that the delivery device is a rotating rotary plate, or that the fibre sliver is depositable in coiled form by other means.
Advantageously, the can-less sliver package is movable horizontally back and forth on, and together with, the receiving support surface. Advantageously, the length of the receiving support surface corresponds to the maximum travel in the longitudinal direction beneath the rotary plate. Advantageously, the receiving support surface displaces the deposited fibre sliver (sliver package) back and forth on the deposition path. Advantageously, to assist the deposition process, fixing elements or the like may be provided on the surface of the receiving support surface. It is preferred that the deposited fibre sliver (sliver package) is displaceable in a jolt-free or virtually jolt-free manner in the depositing area. Advantageously, the alteration of the speed of the displacement device on the acceleration and braking path is effected substantially continuously (steplessly). Advantageously, a controllable drive device, for example, a drive motor, is associated with the displacement device. Preferably, the controllable drive device is connected to an electronic control and regulating device. Advantageously, the driven displacement device is capable of effecting a stable displacement of the deposited fibre sliver (sliver package).
Advantageously, the fibre sliver is freely deposited in the depositing region. Advantageously, the fibre sliver is displaceable in freely deposited form. It is preferred that the fibre sliver package is can-less.
Advantageously, the fibre sliver package is elongate, for example, substantially rectangular, in cross-section. It is preferred that the fibre sliver package is not laterally supported, such lateral support being unnecessary where, as achievable in accordance with the invention, the fibre sliver package is stable.
In certain preferred arrangements, during sliver deposit there is no gap between the top side of the fibre sliver package and the lower covering surface of the delivery device (coiler) and/or there is no gap between the top side of the fibre sliver package and the lower covering surface of the stationary coiler plate. Advantageously, the fibre sliver package presses with its top side against the lower covering surface of the coiler and/or the coiler plate and with its underside against the receiving support surface. Advantageously, the lowerable receiving supporting surface exerts a biasing force on the fibre sliver package.
Advantageously, a controllable drive device is present for the horizontal back and forth displacement of the receiving support surface. Preferably, the controllable drive devices for the horizontal displacement of the receiving supporting surface are connected to an electrical control and regulating device. Advantageously, the drive device for the delivery device (rotary plate) runs in slow gear during depositing of the first fibre sliver coils on the receiving supporting surface. Advantageously, the drive device, for example, drive motor, for the delivery device is connected to the control and regulating device. Advantageously, the receiving support surface is a support plate or the like. Advantageously, the receiving support surface is a support sheet (delivery table) or the like. Advantageously, the receiving support surface is connected to a quick-acting displacement device. The drive device may be a reversing motor, for example, servomotor. Advantageously, a speed-controlled electric motor, which is connected to a control device for setting pre-determined motor rotation speeds, is used as a drive device. The electric motor may be a frequency-controlled AC servomotor. It is preferred that the electric motor be constantly acceleratable and deceleratable over wide ranges. Advantageously, the electric motor can run at a constant speed between acceleration and deceleration. Advantageously, the length of the displacement path of the displacement device and the receiving support surface respectively is alterable. In practice, the rotary movement of the motor can advantageously be converted into a back and forth movement of the displacement device. In certain embodiments, there is used a drive motor that rotates continuously in one direction. Advantageously, the rotary speed of the electric motor is steplessly adjustable. Advantageously, before reaching the end point the speed is accelerated corresponding to a function. Advantageously, before reaching the end point the speed is decelerated corresponding to a function. Functions for use for those purposes can advantageously be stored, for example, in a suitable control device.
Advantageously, the speed at which the receiving supporting surface with the can-less fibre sliver package is moved during the deposition process is directly electronically synchronised with the delivery speed of the spinning room machine.
The invention further provides an apparatus on a spinning room machine, especially a spinning preparation machine, for example, a flat card, draw frame, combing machine, integrated drawing system, roller card or the like, for depositing fibre sliver, in which a stationary delivery device (coiling plate) for delivering fibre sliver and a substantially flat receiving supporting surface for receiving and collecting the fibre sliver as a can-less fibre sliver package are present and the receiving supporting surface is substantially unenclosed, in which the receiving supporting surface is movable back and forth in the horizontal direction during the depositing process by a drive arrangement, wherein an alteration of the traversing speed is effected on a reversal path, wherein the speed of the receiving supporting surface with the can-less fibre sliver package is alterable substantially on the reversal path such that a gradual braking to the speed value zero and a gradual acceleration from the value zero to the speed of the back and forth movement are effected.
Moreover, the invention provides a method for depositing fibre sliver, comprising delivering the fibre sliver through a rotating member to form coils that are received on a receiving support surface arranged beneath the rotating member, wherein the receiving support surface travels in reciprocatory manner between two reversal points with the support surface being subjected to a braking action as it approaches each reversal point and an acceleration action as it leaves each reversal point.
a is a diagrammatic side view of a draw frame having an apparatus according to the invention, using a support plate for depositing fibre sliver in the form of a can-less fibre sliver package, in one end position beneath the rotary plate;
b shows the apparatus according to
a, 3b, 3c show a plan view (
a, 8b show the dependency of the movement speed of the receiving supporting surface with the can-less fibre sliver package on the depositing path.
a and 1b show a draw frame 1, for example, a draw frame TD 03, made by Trützschler GmbH & Co. K.G. of Mönchengladbach, Germany. A plurality of fibre slivers, coming from an upstream lattice (feed table), enter a drafting system 2, are drafted therein and, after leaving the drafting system 2, are combined to form a fibre sliver 12. The fibre sliver 12 passes through a rotary plate 3 and is then deposited in coils on a base, which moves back and forth in the direction of arrows A and B, for example a support plate 4 having a rectangular top face 41, to form a can-less fibre sliver package 5. The support plate 4 is driven by a controllable drive motor 6, which is connected to an electronic control and regulation device 7, for example a machine controller (see
The variable-speed electric motor 6 drives the support plate 4 at a jolt-free or almost jolt-free speed. In particular, the acceleration and the braking are jolt-free or almost jolt-free. The speed between acceleration and braking is constant. In this manner, the fibre sliver package 5 remains stable both during the back and forth movement in the depositing area 10 according to
While the fibre sliver 12 is being deposited, the control device 7 (which may be, for example, as shown in
The amount by which the support plate 4 moves back and forth is also controlled by the increasing stability of the fibre sliver package 5. Whenever the support plate 4 reaches the reversal point of either the forward or backward movement, the control means 7 brakes the support plate 4, the support plate 4 reaching an edge region 402a or 402b of the fibre sliver package 5, and accelerates the support plate 4 when the support plate 4 leaves the edge region 402a or 402b. Between the edge regions 402a and 402b on each side of the fibre sliver package 5, the control means 7 controls the support plate 4 at a constant speed. The edge region 402a or 402b is the location at each end of the fibre sliver package 5 where the fibre sliver coils deposited on the support plate 4 do not completely overlap one another (see
The edge region 402a or 402b is located shortly before the reversal point of the movement of the support plate 4 at each end of the fibre sliver package 5. In contrast, in the non-edge region 404, either during the forward or return movement of the support plate 4, the rearward edge of each fibre sliver coil is also arranged from above on the leading edge of the previously deposited fibre sliver coil.
With regard to the small proportion of fibre sliver that is deposited in the edge region 402a or 402b, the control device 7 brakes the support plate 4 so that more fibre sliver 12 can be deposited in the edge region 402a or 402b and accelerates the support plate 4 to a constant speed in the non-edge region 404. The braking of the support plate 4 leads to an increase in the proportion of fibre sliver deposited in the edge region 402a or 402b, because the rotary plate 3 deposits the fibre sliver 12 at a constant rate, irrespective of the movement of the support plate 4. Whenever the support plate 4 is braked, more fibre sliver 12 can be deposited at that point, which corresponds to the non-overlapping fibre sliver coils close to the reversal points. The non-uniform speed of the support plate 4 allows a substantially uniform amount of fibre sliver 12, which is deposited in both edge regions 402a and 402b and in the non-edge region 404 of the fibre sliver package 5 for each layer of fibre sliver 12 during the back and forth movement of the support plate 4. The non-uniform speed of the support plate 4 leads to a substantially uniform density of fibre sliver 12 at all points of the fibre sliver package 5. The uniform density of the fibre sliver 12 enables the fibre sliver package 5 to be formed stably on the support surface 5 and allows the fibre sliver package 5 to be accelerated and braked forwards and backwards, avoiding the possibility of the can-less, laterally unsupported fibre sliver package 5 becoming unstable or at risk of toppling over.
After the deposition of the fibre sliver package 5 on the surface 4 is complete, according to
a shows a plan view of a ring-shaped fibre sliver package 5, which has been deposited freely on the top face 41 of the support plate 4.
a shows a plan view of the fibre sliver 12 of the fibre sliver package 5 deposited in coil form.
In the embodiment of
The rotary plate 3 held by the fixed rotary plate panel 9 deposits fibre sliver 12 on the support plate 4, the fibre sliver package 5 thus formed standing on the support plate 4 and being moved back and forth in the direction of arrows A and B (see
The substantially constant space formed by lowering (arrow E in
In the embodiment of
Parallel to and spaced apart from a side face 51, there is a fixed side wall 22a, which is independent of the carriage and prevents any falling fibre material or the like from entering the machine. The length of the path g (see
Deposition of sliver on the receiving supporting surface 4 by the rotary plate 3 is effected at a delivery speed of the draw frame, which can be set as constant, for example, 1000 m/min. An appropriate traversing speed is set proportional to this delivery speed. The traversing speed is achieved on the paths y and y′ and is constant. This speed is gradually altered in a defined manner in the vicinity of the reversal points U1 and U2, that is to say in the region of the reversal paths RW1 and RW2.
An illustrative condition as applicable to constant reversal time at different traversing speeds is described below.
In that illustrative case, the continuous alteration of the constant traversing speed is so effected that the movement of the receiving supporting surface 4 with the can-less fibre sliver package 5 running towards the reversal point is reduced corresponding to the declining progression of a sine or cosine function. The reduction is effected down to the value zero at the reversal point. After passing through the reversal point the movement is increased again corresponding to a sinusoidal or cosinusoidal progression up to the maximum value, that is to say traversing speed. This procedure ensures that no abrupt braking and acceleration processes occur.
The continuous alteration begins on reaching the reversal path and ends on leaving the reversal path. The point in time for the change in the traversing speed in a sinusoidal or cosinusoidal progression is determined in dependence on the delivery speed of the fibre sliver. By changing this point in time, different length reversal paths are available for altering the traversing speed, in order to be able to hold the time (reversal time) for traversing the reversal path constant.
From the point of view that also
In the embodiment of
The displacement sensor 28 communicates to the microcomputer 7 at all times the particular location of the receiving supporting surface 4. The length of the path on which the receiving supporting surface 4 is moved during the deposition operation depends on the particular construction and is preset in the microcomputer 7 by program (reversal points, for example, U1=zero and U2=100). Provided that the receiving supporting surface 4 is not fully filled, it is moved back and forth continuously at a predetermined speed v between the two end points (U1 and U2) of the traversing path.
The speed v at which the receiving supporting surface 4 is moved back and forth between the end points (U1 and U2) of the traversing paths s, s′ is variable and can be preset by the microcomputer 7 in the motor control unit 26 depending on requirement. In particular shortly before the end points are reached, braking can be carried out corresponding to a programmable function. When the end point is reached, the direction of movement is reversed and accelerated corresponding to a programmable function (compare for this purpose
In spinning, cans, also called spinning cans, are hollow bodies (containers), which are used for the deposition, housing and removal of fibre slivers. The cans are forwarded, transported, stored and supplied. Such cans are in the form of rectangular cans enclosed on all sides by walls, that is to say having four side walls and a base wall, with the exception of the open upper side, which is used as a filling and removal opening for the fibre sliver. In contrast, the invention relates to can-less fibre sliver packages 5, that is to say no cans, containers or the like for the fibre sliver are present. The fibre sliver is deposited and conveyed in the form of a can-less fibre sliver package 5.
Although the foregoing invention has been described in detail by way of illustration and example for purposes of understanding, it will be obvious that changes and modifications may be practised within the scope of the appended claims.
Number | Date | Country | Kind |
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10 2007 016 340.3 | Apr 2007 | DE | national |