Patent Application
20110074075
The invention relates to apparatuses, systems, and methods that may comprise or make use of devices that may be used as cushioning elements, vibration dampeners or absorbers, spacers, and/or combinations thereof, and/or devices with similar characteristics.
Various cushions, body supports, pads, and the like have been previously described in patents, patent application publications and other documents such as: Apperson, et al., United States Patent Application Publication Nos. US 2006/0260059 and US 2006/0260060; Graebe, U.S. Pat. Nos. 4,541,136, 5,152,023 and 7,424,761; Kuo, U.S. Pat. No. 6,842,926; McCann et al., United States Patent Application Publication No. US 2005/0223667; Mossbeck, United States Patent Application Publication No. US 2008/0060139; Pearce, U.S. Pat. Nos. and 6,026,527 and 6,865,759; Sias et al., U.S. Pat. Nos. 4,605,582 and 4,673,605 and Skiba et al., United States Patent Application Publication No. 2007/0088392. All of these cited documents are incorporated herein by reference.
Generally stated, the invention relates to cushions, vibration absorbers, and the like. Advantageously, the embodiments of the inventions may be used in a variety of ways and in many different circumstances. The exemplary embodiments of the invention are described herein as being used with specific elements and features, but should not be limited to the particular examples given. One or more of the inventions may be used in other circumstances and/or with other elements or features.
For example, the invention may be implemented as a cushioning element that includes a two-sided membrane. The membrane may be of any size and shape appropriate to a desired application. Protrusions may extend from each side of the membrane with protrusions on one side staggered or offset with respect to the protrusions those of the other side. Depressing a protrusion on one side of the membrane may cause displacement of at least part of the other side of the membrane into the space opposite to the depressed protrusion. Releasing the depressed unit may allow the membrane to return to at least substantially its previous position.
In some embodiments, initial depression of a protrusion may cause the protrusion to compress and releasing the initial depression may cause at least its substantial decompression. In some embodiments, additional depression of a protrusion (additional to the depression mentioned in the previous paragraph rather than the immediately preceding sentence) may move at least part of the protrusion into a space on the other side of the membrane. Releasing the additional depression on the unit may cause the moved part of it to return substantially at least to its position prior to the additional depression.
Membrane resiliency may be consistent throughout an embodiment or part(s) may be differently resilient. Protrusions may be consistent in resiliency, size and/or shape on one or both sides of an embodiment, or may vary on one or both sides. Membrane and protrusions may be integrally made in whole or in part within an embodiment. One or more protrusions may be attached to a membrane differently from other protrusions on one or both sides of a membrane. In some embodiments, one or more protrusions may not be attached to the membrane but may be “external” to the membrane in that they may operate on or support the membrane without being attached to it.
An embodiment of the invention may have protrusions configured in a pattern on one or both sides of the membrane. For example, a grid pattern of rows and columns of protrusions may be used. If patterns are used, they may follow the stagger or offset positioning of the projections on opposite sides of the membrane. The cushioning element may have vibration dampening characteristics.
The invention also may be embodied, for example, as an apparatus positionable between a vibration source and a pressure source. This apparatus may include pressure source-side members with each member oriented towards the pressure source. The apparatus also may include vibration-side elements with each element oriented towards the vibration source. In this embodiment, at least two of the elements are positioned so as to define an area between them. Further in this apparatus, at least one of the members is positioned generally opposite to the area between the two elements. The member so positioned is at least partially compressible in response to pressure from the pressure source. In addition in this apparatus, the vibration-side elements may be at least partially absorptive of vibration from the vibration source.
The invention may be further implemented as a device usable for cushioning or shock absorption, or both. This device may include upward projections and downward projections. The downward projections may be staggered in positional relation to the upward projections. In this device, at least one of the upward projections is compressible in response to pressure and also being resilient in response to removal of the pressure. Further, in this device at least part of a downward projection is capable of being distorted into a position between at least two of the upward projections. At least part of an upward projection is capable of being distorted into a position between at least two of the downward projections.
The invention may be incorporated in many different embodiments so the invention may be applied to many fields. As examples, the invention may be incorporated in embodiments which are delicate and light or which are robust and heavy. An embodiment may be made to be high load bearing and may have high compression characteristics. The response curve of a particular embodiment may be engineered to the needed application. Load bearing characteristics may be varied by the choice and application of durometer elastomeric materials, elastomeric membrane diaphragm thickness, protrusion design, combination of resultant forces, and cushioning or spring stroke.
Potential applications of the invention are many. For example, embodiments of the invention may be configured as general seating pads or seating. These may include child restraint seat pads, driver cushions, household furniture seating, hunting stand pads, infant pads, mattress pads, mattresses, office furniture seats, pillows, stadium pads, and/or toilet seats. Other examples of embodiments may relate to contractor/construction/agricultural uses such as agricultural seats and seat pads, contractor tool handle anti-vibration pads, chain saw handle anti-vibration pads, conveyor shaker springs, cushioned non-pneumatic flat-proof equipment tires (fork lifts, front end loaders, etc.), expansion joints, heavy equipment seats and seat pads, knee-elbow pads, lawn care equipment grips, pads for powered polishing, vibration resistant gloves, and weather stripping.
Embodiments of the invention also may be used in the fields of sports, recreation and exercise. These may include artificial turf padding, athletic field padding, ballet toe pad, rider in-the-shorts cushioning, bicycle shorts padding, bicycle seat, camping pad, canoe/kayak/boat seats, computer game controller grip, canoe/kayak boat pads, dance floors, exercise equipment, football/sport protective pads, firearm shoulder pad, gymnastic mats, grips for golf clubs, tennis racquets, etc, high impact seating (boat racing, off road racing etc.), horse trailer mat, indoor running track padding, impact protection (head gear, etc.) load distribution shoulder strap (back packs, etc.), martial arts uses, playground protection, pistol grip, stadium seats, saddles (rider protection), saddles (horse protection), swimming pool bumper pads, tread mill uses, and toys.
In addition, embodiments of the invention may be used in the medical field. For example, embodiments may be used in or in connection with antidecubitis pad or mattress, backboard pad, examination table pad, gurney pad, neck support pad for lower back support belt, cushioning for prosthetics, and wheel chair seat and pad.
Further, there may be aircraft related uses of exemplary embodiments of the invention such as in aircraft seats and seat pads, and in helicopter pads. Automotive uses of exemplary embodiments may include automotive seats and seat pads, carpet padding and sound deadening, driver protection, run-flat tires, suspensions-automotive, and truck seats and pads. Exemplary embodiments may have household uses such as in appliance cushions and carpet pads.
Motor sports may be another field of use for exemplary embodiments of the invention. Such uses may include helmet liners, internal handlebar vibration dampeners, motorcycle seats and seat pads, motorcycle foot pegs, grips, floorboards, jackets, riding gear, and riding suit protective armor. Further, snowmobile seats and suspensions may be other fields of use.
There may be many other uses of exemplary embodiments of the invention. Miscellaneous other uses may include (but not be limited to) adhesive backed strips, anti-vibration uses, vibration control and vibration absorption uses, electronic suspensions, energy absorbing pads, highway barriers, keyboard wrist rests, packaging that provides anti-vibration properties, pulse dampeners, speedway barriers, shoe insoles, sound deadening, and shoe materials such as outer soles.
Exemplary embodiments according to the invention have been summarized above. Many more are possible; the inventions are not to be limited to these examples. Other features and advantages of the inventions may be more clearly understood and appreciated from a review of the following detailed description and by reference to the appended drawings and claims.
The inventions are described herein with reference to exemplary embodiments, alternative embodiments, and also with reference to the attached drawings. The invention, however, can be embodied into many different forms and carried out in a variety of ways, and should not be construed as limited to the embodiments set forth in this description and/or the drawings. The exemplary embodiments that are described and shown herein are only some of the ways to implement the inventions. Elements and/or actions of the inventions may be assembled, connected, configured, and/or taken in an order different in whole or in part from the descriptions herein.
The invention as embodied in different ways may be referred to variously as a cushion, cushioning element, spring, pad, gel pad, or a vibration or shock absorber, or combinations of those terms. The nomenclature may vary depending on the use to which the particular embodiment of the invention is put.
Generally, the invention is embodied as a two-sided device. The two-sided nature of the device may lead to the temptation to refer to the particular sides by terms that assign specific positions or placement. For example, one side might be referred to as the “top”, “upper”, or the “right side” and the other side might be referred to as the “bottom”, “lower”, or the “left side”. But the sides of the exemplary embodiments should not be limited to such positions or placement unless it is appropriate to a particular embodiment. An advantage of some of the embodiments of the invention is that they may be “flipped” or turned over so that what was the top is then the bottom and vice versa. Similarly, an embodiment may be re-oriented during use or otherwise so that what was the right side becomes the left side (and vice versa). Thus, use of position terms such as “top” or “bottom” may be necessary herein because of the limitations of two-dimensional illustrations but the elements should not be so limited.
Generally stated, the invention may be embodied as a cushioning element having two sides with protrusions on either side. “Protrusions” also may be referred to as “units”, “projections”, “members” or “elements” herein. Use of the term “protrusion” herein does not mean the so-called element is necessarily always made from another element so as to be an extension of that other element. Rather, the term “protrusion” is used generally herein to refer to an element that projects or sticks. As will be noted herein, however, in some embodiments, a protrusion may be made integral with another element rather than be a separate piece.
As noted, the invention may be embodied as a cushioning element having two sides with protrusions. Embodiments of the invention may have projections on one side of the cushioning element that preferably are stagger positioned with respect to the projections on the other side. Stagger positioning also may be referred to as “offset” positioning or placement. An advantage of the staggered positioning is that depression of a projection on one side of the cushioning element may cause displacement or distension of at least part of the other side of the cushioning element. The displacement may come about as a result of resilient materials used in the cushioning element. Removing the pressure from the projection allows the displaced part of the cushioning element to return to its former position.
In some embodiments, the cushioning element may include a membrane that is generally centrally positioned with the projections of the cushioning element on either side of the membrane. The membrane may be substantially flat in some embodiments or not in other embodiments as appropriate to the use to which the particular embodiment of the cushioning element is to be put. The membrane may be relatively thick or thin—again as appropriate to the desired use of the particular embodiment. Additional information about the use of relatively thick or thin membranes is provided below in connection with some of the figures included herein. The membrane may be of any appropriate size and/or peripheral shape depending on the intended use of a particular embodiment.
The membrane of an exemplary cushioning element may be provided in some embodiments as a distinct unit, whether made integrally with the projections or separately. In some other embodiments, a membrane may be considered less than a completely separate element such as a membrane that may be brought about by the overlap of the materials creating the protrusions of the cushioning element. Where a membrane is used, the depression of a projection on one side of the membrane may cause the displacement of the part of the membrane on the opposite side of the projection. Release of the projection may allow the membrane to return to its unloaded position.
More particularly stated, an exemplary embodiment of the invention may use an elastomeric membrane diaphragm, which may also be referred to as a membrane, a diaphragm, a membrane diaphragm, or similarly. The membrane may be made of a resilient material to allow for the distension and return to original position. For example, an elastomeric gel may be used.
Continuing with the more particular explanation of an exemplary embodiment, a load may be applied to the membrane of the embodiment through a single or plurality of protrusions, which may be of any geometric shape or configuration as may fit the purpose. Certain protrusions or other means may transmit the applied force to the membrane. Certain protrusions or other means may support the membrane to resist the applied load. Each contact point of the protrusion or other means with the membrane may generate a distension of the membrane as a load is applied, with resultant generated forces. These resultant forces in combination may be considered the spring or cushioning supporting the load.
Particularly, an exemplary device may be peripherally or otherwise supported and restrained. As a load is applied, because of the elasticity of the membrane, it will distend and attempt to return to the original no-load state. This is the cushioning or spring action.
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In this embodiment 1600, the resultant load bearing force is generated by the combined forces of elastomeric membrane diaphragm tensioning, the resistant forces to bending movement, and the resistant forces to column or strut compression. The smaller protrusion generates the initial resistance to the applied load. As the smaller protrusion compresses, the larger protrusion begins to generate a larger resistance to the load. In this embodiment 1600, the protrusions and the elastomeric membrane diaphragm may be constructed of similar materials. The larger protrusions may display characteristics consistent with a load transmitting protrusion and may display characteristics consistent with the elastomeric membrane diaphragm. The larger protrusion may both transmit the load to the elastomeric membrane diaphragm as well as distend as part of the elastomeric membrane diaphragm and generate resultant tensioning and moment forces.
Implementation of the invention into exemplary embodiments may include additional considerations depending on the desired use of a particular embodiment or for other reasons. For example, the elastomeric membrane diaphragm in a particular embodiment may contain openings or holes. They may aid in the control of reaction.
Another consideration relates to the previously discussed point that exemplary cushioning devices according to the invention may be stacked. Stacked devices may allow for a longer stroke. A longer stroke may allow for more travel distance as the load is applied. Stacked devices may be of differing durometer and/or design (respectively). Such differences among layers may allow for controlling the deceleration and amount of cushioning as the load is increasingly applied.
Further, consideration may be given to the use of protrusions of a yieldable material. Such yieldable material may result in additional cushioning and compressive stroke.
Additional considerations include: protrusion shape, dimensions, and cross section design may be varied within a cushioning device or stack of devices. Protrusions may be of any geometric cross section, artistic design, bar, wavy, hatch, herring bone, dimension or other configuration. Protrusions may be connected or free standing (or the combination) with a cushioning device or a stack of devices. Protrusion spacing, arrangement, array, and design may vary depending on stroke required, cushioning needs, load reaction, and spring rate requirements. Other attachments (other than the protrusions) may be affixed (or otherwise connected) to the membrane of an exemplary cushioning device. These may be added to aid in controlling reaction. They may be “attached protrusions”. Stroke limiting devices may be engineered into a cushion device as may be desired or required for particular result.
The following points may have specific regard to the membrane, but also may apply to the protrusions and/or the cushioning device as a whole. For example, uniformity in thinness or thickness may vary. The variance may be across a particular membrane, protrusion or device in a particular direction, radially, or otherwise. The variance may be across a stack of cushioning devices. The composition of a elements of a cushioning device may vary. The size and/or shape of the elements of a cushioning device may vary. The tautness of the membrane and/or protrusion with no load may vary among embodiments or within a particular embodiment. The membrane, protrusions and/or cushioning device may be used with protective element(s) to prevent or limit damage. Combinations of molded protrusions may be used with protrusions that are externally supported with respect to the membrane.
Yet other considerations include the point that mechanisms that support a cushioning element may vary. The level of support from a support mechanism may vary. Peripheral support of a cushioning element (or stack of such elements) may be hinged, rigid, unrestrained, and/or other or a combination thereof.
Other considerations relate to the loads that may be applied to the exemplary cushioning devices. That may be multi-axial, such as vibration and impact dampening. In applications where the load is multi-axial, the resulting tension in the elastomeric membrane may or may not be uniform.
The exemplary embodiments of the invention were chosen and described above in order to explain the principles of the invention and its practical applications so as to enable others skilled in the art to utilize the inventions including various embodiments and various modifications as are suited to the particular uses contemplated. The examples provided herein are not intended as limitations of the present invention. Other embodiments will suggest themselves to those skilled in the art. Therefore, the scope of the present invention is to be limited only by the claims below.
The present application claims priority to and benefit of the prior filed co-pending and commonly owned provisional application, filed in the United States Patent and Trademark Office on Sep. 28, 2009, assigned Ser. No. 61/246,306, entitled Apparatus, System, and Method for a Cushioning Element, and incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 61246306 | Sep 2009 | US |
