The present invention relates to means and methods for raising and lowering buildings.
In various situations it may become desirable to raise an established building off of its foundations, for example to repair or replace those foundations or to relocate the building. Common practice is to elevate the building using jacking mechanisms and position increasing stacks of supporting blocks under strategically determined points on the building underside. It is also known to use beams to support the building as it is being lifted off of its foundations, and the beams are commonly raised by means of jacks, with supporting blocks being positioned under the beams as they are elevated to increased heights in an attempt to prevent a long fall should one or more of the jacks fail.
However, it has been found that traditional building lifting methods are time-consuming and require significant personnel to operate. In addition, the physical stability of the traditional systems may be inadequate and introduce unnecessary danger and risk of injury for those on site, particularly as heights increase. Various improvements have been proposed in the art, such as that presented in Canadian Patent Application No. 2,618,521 to the inventor of the present invention, wherein a support frame or yolk for the lifting beam is moved up and down a vertical guide structure using jacks, and stops can be provided as the yolk moves upwardly to prevent the risk of damage and injury from a long drop if the jack fails. However, it has been determined that a need for further improvement is desired.
According to a first aspect of the present invention, then, there is provided an apparatus for raising and lowering an end of a building lifting beam, the apparatus comprising:
a vertically oriented guide member;
a yolk member configured to be received on the guide member for vertical movement thereon, the yolk member configured to receive the end of the building lifting beam;
at least one selectively extendable and retractable jack on the yolk member for raising or lowering the yoke member to a desired yoke position on the guide member;
first locking means for releasably locking the yolk member in the desired yoke position on the guide member; and
second locking means for releasably locking the at least one jack in a desired jack support position on the guide member;
such that when the first locking means are engaged and the second locking means are disengaged, the at least one jack can be moved to the desired jack support position; and
when the first locking means are disengaged and the second locking means are engaged, the at least one jack can move the yoke member and the end of the building lifting beam to the desired yoke position.
In some exemplary embodiments of the first aspect, the apparatus may comprise power means for powering extension and retraction of the at least one jack. The first locking means may comprise a releasable pin capable of receipt in a hole in the yoke member and a corresponding hole in the guide member when the holes are aligned, and the second locking means may comprise a releasable pin capable of receipt in a hole in the guide member for supporting the jack, the guide member being provided with a plurality of holes for locking of the yoke member or jack at various vertically spaced positions on the guide member. The apparatus may then further comprise hole position sensing means, and the releasable pin may be configured to be automatically received in the hole upon the hole position sensing means sensing that a desired hole position has been reached. The apparatus may further comprise automatic shut-off means for the power means, the automatic shut-off means preferably comprising hole position sensing means for sensing that a desired hole position has been reached at which jack extension or retraction is to terminate. The guide member is preferably of modular construction to enable disassembly for ease of storage and transport, and the apparatus may further comprise at least one vertical extension configured for receipt on top of the guide member, each of the at least one vertical extensions configured for receipt of the yolk member.
According to a second aspect of the present invention, there is provided a system for raising and lowering a building, the system comprising:
a first pair of spaced apart vertically oriented guide members, each of the guide members for disposition on opposite sides of the building;
a second pair of spaced apart vertically oriented guide members, each of the guide members for disposition on opposite sides of the building;
a yolk member on each of the guide members, the yolk member configured for vertical movement thereon;
a first building lifting beam having opposed ends configured for receipt by the yolk members of the first pair of spaced apart vertically oriented guide members, the first building lifting beam configured for positioning beneath the building;
a second building lifting beam having opposed ends configured for receipt in the yolk members of the second pair of spaced apart vertically oriented guide members, the second building lifting beam configured for positioning beneath the building;
at least one selectively extendable and retractable jack on each yolk member for raising or lowering the yoke member to a desired yoke position on the guide member;
first locking means for releasably locking each yolk member in the desired yoke position on the guide member; and
second locking means for releasably locking each jack in a desired jack support position on the guide member;
such that when the first locking means for each yolk member are engaged and the second locking means for each jack are disengaged, each jack can be moved to the desired jack support position; and
when the first locking means for each yolk member are disengaged and the second locking means for each jack are engaged, each jack can move the yoke member and the end of the building lifting beam to the desired yoke position.
In some exemplary embodiments of the second aspect, the building lifting beams are of modular construction, the system further comprising detachable primary beam sections for extending the length of the building lifting beams.
According to a third aspect of the present invention, there is provided a system for raising and lowering a building, the system comprising:
a first pair of spaced apart vertically oriented guide members;
a second pair of spaced apart vertically oriented guide members, the second pair of spaced apart vertically oriented guide members for disposition on an opposite side of the building from the first pair of spaced apart vertically oriented guide members;
a yolk member on each of the guide members, the yolk member configured for vertical movement thereon;
at least two primary lifting beams configured for positioning beneath the building, each of the primary lifting beams having opposed first and second ends;
a first secondary lifting beam having opposed ends configured for receipt by the yolk members of the first pair of spaced apart vertically oriented guide members, the first ends of the at least two primary lifting beams configured for connection to the first secondary lifting beam;
a second secondary lifting beam having opposed ends configured for receipt by the yolk members of the second pair of spaced apart vertically oriented guide members, the second ends of the at least two primary lifting beams configured for connection to the second secondary lifting beam;
at least one selectively extendable and retractable jack on each yolk member for raising or lowering the yoke member to a desired yoke position on the guide member;
first locking means for releasably locking each yolk member in the desired yoke position on the guide member; and
second locking means for releasably locking each jack in a desired jack support position on the guide member;
such that when the first locking means for each yolk member are engaged and the second locking means for each jack are disengaged, each jack can be moved to the desired jack support position; and
when the first locking means for each yolk member are disengaged and the second locking means for each jack are engaged, each jack can move the yoke member and the secondary lifting beam to the desired yoke position, thereby moving the primary lifting beam to raise or lower the building.
According to a fourth aspect of the present invention, there is provided a method for raising a building, the method comprising the steps of:
In exemplary embodiments of the fourth aspect, the method preferably further comprises repeating steps e through i until the ends of the lifting beams are at a desired height relative to the guide members.
According to a fifth aspect of the present invention, there is provided a method for raising and lowering a building, the method comprising the steps of:
A detailed description of an exemplary embodiment of the present invention is given in the following. It is to be understood, however, that the invention is not to be construed as being limited to this embodiment.
In the accompanying drawings, which illustrate an exemplary embodiment of the present invention:
a is left rear perspective view of a guide tower according to the present invention;
b is a right front perspective view of the guide tower of
a is a left side elevation view of a system according to the present invention;
b is a perspective view of the system of
c is a front elevation view of the system of
d is a top plan view of the system of
a through 3z are front perspective views of a guide tower according to the present invention at various points during lifting of a beam;
a through 4e are detailed views of a chain drive according to the present invention;
a through 5c are detailed views of an automatic shut-off sensor and control box according to the present invention;
a through 6d are detailed views of modular supports for an apparatus according to the present invention; and
a and 7b illustrate a system according to the present invention and a building being supported by the system.
An exemplary embodiment of the present invention will now be described with reference to the accompanying drawings.
Turning now to
The yoke 20 comprises a lower support member on which the beam end sits, two spaced apart vertical members, and an upper housing 54 in which the motor 34 (shown in
The vertical members of the yolk 20 are connected to housings for jack legs 22, 24. The jack legs 22, 24 can be separate from but connected to the yolk 20, or they can be integrated into the vertical members of the yolk 20 such that they extend from or retract into the yolk 20. The lower ends of the jack legs 22, 24 connect to a jack foot 26 which functions as the base for the jack mechanism of the exemplary apparatus. As will be discussed below, the chain drive 36 (shown in
The masts 14 are provided with a series of holes 28 sized to receive locking pins 32, the holes 28 positioned at spaced intervals in the vertical. The yolk 20 is also provided with holes 30 which are also sized to receive the locking pins 32 (shown in
The apparatus 10 is intended for use in the lifting of buildings, and accordingly the materials from which it is made must be sufficiently robust and stable. Steel is the preferred material to use in manufacturing the apparatus 10, and the particular specifications will depend on the proposed applications. Although various motors and chain drives could be used with the present invention, and those skilled in the art would easily be able to identify suitable components, a Baldorâ„¢ industrial motor and Cone Drive are preferred.
Turning now to
In the event that the target building is longer than the primary lifting beams 44, it is within the scope of the present invention to extend the length of the primary beams 44. Each primary beam 44 is shown as having a rounded end, and these rounded ends can be manufactured as detachable, such that one or more detachable primary beam sections (not shown) can be inserted and the rounded end replaced before use, thereby enabling lifting of longer buildings.
Turning now to
The method begins with the apparatus 10 in a resting state (
With the chain drive 36 halted and the holes 28, 30 aligned, pins 32 are inserted through the holes 28, 30 (
By locking the yolk 20 to the guide 12 through the insertion of the pins 32, the yolk 20 cannot move. This has the effect of allowing the chain drive 36 to move the jack foot 26 up towards the yoke 20. In
Once the jack legs 22, 24 have attained full retraction (
Once the jack legs 22, 24 are extended and the holes 30 align with an upper set of holes 28 on the masts 14, the yoke 20 can once again be locked using pins 32 (
With the lower pins 32 inserted beneath the jack foot 26, the upper set of pins 32 can be removed from the holes 28, 30 (
As can readily be seen from the above, this series of alternating locking and moving of the jack mechanism and yolk 20 results in the secondary beam 46 being lifted vertically, thereby (as part of the exemplary system) lifting the primary beam 44 and the building supported by the primary beam 44. With the four towers 10 working together in this way, a building can be lifted to a desired height and maintained there for a desired period of time.
It will be clear that the act of lowering the beam 46 would be conducted in the reverse order of the above steps, with the yolk 20 beginning at the position shown in
While it will be clear to those skilled in the art that the above-described apparatus, system and method can provide a more secure, stable lifting mechanism, modifications can be made to further reduce the time consumption and personnel requirements for operation. For example,
It will also be obvious that further automation of the system and method would be advantageous. For example, position sensors and electromechanical actuators could be used to enable automated pin insertion and removal, rather than the manual approach detailed above. Also, automation could be implemented to synchronize operation of the towers, with communication between the towers regarding yolk position and movement, which communication could involve a short range transmitter/receiver arrangement as would be known to those skilled in the art. Other advantageous modifications could include the incorporation of remote signal load sensors, laser integrated levelling systems, and closed circuit television monitoring, all of which are known technologies and could be implemented without undue experimentation.
Other advantageous potential modifications include modularization of tower components, to enable ease of storage and transportation. For example,
The foregoing is considered as illustrative only of the principles of the invention. The scope of the claims should not be limited by the exemplary embodiment set forth in the foregoing, but should be given the broadest interpretation consistent with the specification as a whole.