This disclosure generally relates to closed transfer systems (CTS). More particularly, a closed transfer system for directing the flow of fluid to rinse a chemical is provided.
Existing CTS systems use a coupler to control the flow of fluid between a container and a sprayer tank. The container and the sprayer tank are fluidly coupled through the coupler to dispense liquid (e.g. chemicals) from the container and transfer the chemicals to the sprayer tank from the container. The chemicals are drawn through the coupler and into the sprayer tank by means of gravity or a pressure differential to extract the chemicals. Once the extraction is complete, the container and the coupler are rinsed before the container is removed. This is primarily done to prevent an operator of the coupler, container, or the sprayer tank from exposure to harmful chemicals.
However, while transferring the chemicals, viscous chemicals or sediments can build up inside the coupler in dead zones where the flow of rinse water does not adequately rinse away chemical residue. Such dead zones occur where there is not sufficient flow or pressure to rinse away very thick chemical concentrate formulations or formulations containing particles in suspension that can sink and gather as a layer of sediment. Residues of one batch for transferring the chemicals could potentially contaminate the next batch mixed. Thus, the need for an improved coupler rinsing technique exists.
The art recognizes the need for a solution to ensure that the chemicals from the dead zones of the coupler are efficiently and effectively cleaned, which reduces the chances of contamination.
Embodiments of a chemical transfer coupler are provided herein. The chemical transfer coupler includes a chemical flow chamber and a probe. The probe extends through the chemical flow chamber and defines a first recessed slot. The first recessed slot extends helically along the probe.
In some forms, the probe defines a second recessed slot extending helically along the probe. In some forms, the probe includes a probe end fitting, and one or more of the first recessed slot and the second recessed slot extend helically along the probe end fitting. In some forms, the probe end fitting has a first end and a second end, and one or more of the first recessed slot and the second recessed slot extend helically from the first end to the second end. In some forms, the probe end fitting has a first end and a second end, and one or more of the first recessed slot and the second recessed slot extend helically along only a portion of the probe end fitting between the first end and the second end. In some forms, the probe includes a shaft, and one or more of the first recessed slot and the second recessed slot extend helically along the shaft. In some forms, the first recessed slot and the second recessed slot extend helically along the probe in a first rotational direction. In some forms, the first recessed slot extends helically along the probe in first rotational direction, and the second recessed slot extends helically along the probe in second rotational direction. In some forms, the first rotational direction is opposite the second rotational direction.
In some forms, the first recessed slot is positioned on the probe opposite the second recessed slot. In some forms, the first recessed slot is substantially identical to the second recessed slot in shape. In some forms, the first recessed slot and the second recessed slot are mirror images of one another in shape. In some forms, a width dimension of the first recessed slot is greater than a depth dimensions of the first recessed slot. In some forms, a depth of the first recessed slot is tapered along a length of the first recessed slot. In some forms, a depth of the first recessed slot is substantially uniform along the probe.
Some embodiments provide a chemical transfer coupler that includes a chemical flow chamber and a probe. The probe extends through the chemical flow chamber and defines a first recessed slot having a first upper end and a first lower end, and a second recessed slot having a second upper end and a second lower end. The first recessed slot and the second recessed slot extend helically along the probe. The first lower end and the second lower end converge toward one another.
In some forms, the first upper end and the second upper end are separated by a first probe circumference portion, the first lower end and the second lower end are separated by a second probe circumference portion, and the first probe circumference portion is larger than the second probe circumference portion. In some forms, one or more of the first recessed slot and the second recessed slot are defined in a probe end fitting of the probe. In some forms, the first recessed slot and the second recessed slot converge to at least partially overlap one another at the first lower end and the second lower end.
Some embodiments provide a chemical transfer coupler that includes a chemical flow chamber and a probe. The probe extends through the chemical flow chamber and defines a plurality of recessed slots that extend helically along the probe in a first rotational direction.
In some forms, the plurality of recessed slots are evenly spaced apart from one another about the probe.
Before any embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The following discussion is presented to enable a person skilled in the art to make and use embodiments of the disclosure. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the disclosure. Thus, embodiments of the disclosure are not intended to be limited to embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. The figures, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of embodiments of the disclosure. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of embodiments of the disclosure.
Embodiments of an improved closed chemical transfer system are provided herein. The chemical transfer system includes a coupler body within which a probe device is contained, and the probe can be lifted and lowered via a handle to allow the flow of chemicals and rinse fluid from the inside of a container to flow out of an outlet of the coupler. Various structural features are provided on one or both of the probe and the inside of the coupler body to improve the flow of rinse fluid within the body of the coupler. In this way, areas along the flow path of chemicals from the container to the outlet, which typically might contain dead zones, can be thoroughly rinsed to prevent the build of chemicals within the coupler body over time from continued use of the closed transfer system.
As the probe 40 is raised, the probe end fitting 44 engages a removable plug seal 22 of the cap 20, and the removable plug seal 22 becomes coupled to the probe end fitting 44. As the probe 40 is raised further, the removable plug seal 22 is lifted away from engagement with the cap 20, and fluid communication is created between the fluid contents of the container 15 and the chemical flow chamber 60.
The closed transfer system also includes a rinsing function, wherein the probe 40 is designed to spray rinse water from a rinse water source out of the one or more rinse apertures 48. After the contents of the container 15 have been emptied, and while the probe 40 is in the raised position (see
In some forms, the rinse water can also be sprayed out of the one or more rinse apertures 48 while the probe 40 is in the lowered position (see
In some embodiments, the fluid contained in the container 15 can be viscous, dense, or have a chemical formulation that can lead to residue or build up inside of the chemical flow chamber 60. In particular, because the outlet 34 is positioned in a discrete location extending radially outward from the outer circumference of the chemical flow chamber 60 and generally perpendicular to the inlet opening 32, the portions of the inner chamber wall 62 that are farther away from the outlet 34, especially the bottom/lower portions of the chemical flow chamber 60 that are positioned on the opposite side of the chemical flow chamber 60 as the outlet 34, can be susceptible to residue or build up from the chemicals transferred by the closed transfer system. Accordingly, it would be useful to direct the flow of rinse water through the body of the coupler 10 such that rinse water is more evenly circulated throughout the chemical flow chamber 60.
In some forms, the slots 150, 152 extend along only a portion of the distance between the first end 154 and the second end 156 of the probe end fitting, e.g. not all the way to either (or both) of the first end 154 or the second end 156. In some embodiments, the slots 150, 152 extend along portions of both the probe end fitting 144 and the outer surface of the shaft of the probe 140. In some embodiments, the slots 150, 152 extend along only the shaft of the probe 140 and not along the outer surface of the probe end fitting 144. In some forms, the depths of the slots 150, 152 into the probe end fitting 144 are substantially the same along the entire length of the slots 150, 152. In some other forms, the depths of the slots 150, 152 into the probe end fitting are tapered along the length of the slots 150, 152. For example, near the first end 154, the slots 150, 152 may extend inwardly deeper into the probe end fitting 144 than at the second end 156 or vice versa.
The first side slot 150 and/or the second side slot 152 can be designed to have a helix angle, e.g. the angle between the helix line and an axial line extending through a helix on the helix's right circular cylinder, that is substantially uniform along the entire length of the first side slot 150 and/or the second side slot 152 respectively. The helix angle of the first side slot 150 and/or the second side slot 152 can be between 5° and 85°. In some forms, the first side slot 150 and/or the second side slot 152 have substantially the same helix angle, and in some forms, the first side slot 150 and the second side slot 152 have substantially different helix angles. In some forms, the helix angle of one or both of the first side slot 150 and the second side slot 152 changes along the length of each respective slot 150, 152. For example, if unwound onto a flattened plane, the first side slot 150 and/or the second side slot 152 can be provided in a parabolic, exponential, logarithmic, or other linear shape. In some forms, the first side slot 150 and the second side slot 152 are formed at the first end 154 at approximately 180° offset from each other, e.g. substantially directly across from each other on the probe end fitting 144. For example, in embodiments where the first side slot 150 and the second side slot 152 are substantially identical in shape and size, the second side slot 152 will be offset by 180° around the outer circumference of the probe end fitting 144 with respect to the first side slot 150 for the entire length of the second side slot 152.
In some forms, one or more portions of the first side slot 150 and/or the second side slot 152 extend longitudinally in a substantially straight line. For example, a first portion of one or both of the first side slot 150 and the second side slot 152 can extend longitudinally for approximately 5 mm to 20 mm in a substantially straight line as the respective slot 150, 152 extends away from the first end 152. Then, from the end of the first portion up to the second end 156, each respective slot 150, 152 can extend along the outer surface of the probe end fitting 144 in a helix shape with a helix angle between 5° and 85°. Accordingly, the slots 150, 152 can include both linear, longitudinal portions, and helical portions. It should be noted that the first side slot 150 and/or the second side slot 152 can be provided in the form of multiple slots. Accordingly, the probe end fitting 144 can include 3, 4, 5, or more recessed slots. It should be noted that the first side slot 150 and/or the second side slot 152 can be provided in the form of slots with a variety of width dimensions in proportion to the overall size of the probe end fitting 144. For example, in some forms, the width dimension (W1) of one or both of the first side slot 150 and the second side slot 152 can be between approximately 1/50th to ⅓rd of the total circumference of the probe end fitting 144. In some forms, the width dimension (W1) of one or both of the first side slot 150 and the second side slot 152 is substantially uniform along the length of the respective slot 150, 152, and in some forms, the width dimension (W1) of one or both of the first side slot 150 and the second side slot 152 varies along the length of the respective slot 150, 152.
Because the first side slot 250 and the second side slot 252 extend in different directions, the slots 250, 252 converge toward each other as they extend around the outside of the probe end fitting 244 from the first end 254 to the second end 256. Accordingly, the width dimensions (W2) of each slot 250, 252 may completely overlap as the slots 250, 252 reach a second end 256 of the probe end fitting 244. In some forms, the slots 250, 252 extend directly adjacent to one another at the second end 256. In some forms, the slots 250, 252 are separated by a distance dimension at the second end 256.
In use, the probe 240 is positioned within the chemical flow chamber 60 such that slots 250, 252 converge away from the outlet 34 and toward the portions of the inner chamber wall 62 that are opposite the portion of the chemical flow chamber 60 out of which the outlet 34 radially extends. Accordingly, rinse water flowing out of the rinse apertures 248 is directed away from the outlet 34 to facilitate an increased flow velocity of rinse water to potential “dead zones” inside of the chemical flow chamber 60. In addition, all other geometric and other properties of the first side slot 150 and the second side slot 152 described above are imputed herein to apply to the description with respect to the first side slot 250 and the second side slot 252 and apply interchangeably to the probe 240.
In contrast,
The vanes 336 are arranged in a helical fashion such that from the first end 354 to the second end 356, the vanes 336 extend around the circumference of the collar 342 in a clockwise fashion (as shown). In some forms, the vanes 336 extend around the circumference of the collar 342 in a counterclockwise fashion. In some embodiments, the vanes 336 are all angled at the same pitch. In some forms, the pitch of one or more of the vanes 336 is different from the other vanes 336. The vanes 336 can be positioned around the collar 342 at a pitch between about 5° and about 85°. In some forms, one or more of the vanes 336 can be arranged in a clockwise fashion and one or more of the other vanes 336 can be arranged in a counterclockwise fashion. Accordingly, the oppositely-oriented vanes 336 will converge toward each other as they extend around the collar 342 from the first end 354 to the second end 356.
In some embodiments, the flow distributor 334 is rotatably coupled with the probe 40, 140, 240, such that the flow distributor can freely rotate about the longitudinal axis of the probe 40, 140, 240. In some embodiments, the flow distributor 334 is fixed to the probe 40, 140, 240. In an embodiment where the vanes 336 are arranged to converge toward each other and the flow distributor 334 is fixed, the flow distributor can be fixed such that the vanes 336 direct rinse water toward the portions of the inner chamber wall 62 that are opposite the outlet 34, e.g. the vanes 336 extend toward the portions of the inner chamber wall 62 that are opposite the outlet 34 as the vanes 336 extend from the first end 354 to the second end 356.
The vanes 336 can be configured such that the width dimension (W3) of the vanes 336 is substantially the same along the entire length dimension (L) of the vanes 336. In some forms, the width dimension (W3) of the vanes 336 changes along the length (L) of the vanes 336. For example, the vanes 336 can be tapered as the vanes extend toward one or both of the first end 354 and the second end 356. Similarly, the vanes 336 can have a radial extension dimension (R) that is substantially the same along the entire length dimension (L). In some forms, however, the radial extension dimension (R) can be tapered as the vanes extend toward one or both of the first end 354 and the second end 356. In use, the flow distributor 334 thus generates additional turbulence and produces a more evenly distributed velocity of fluid flow throughout the chemical flow chamber 60 to facilitate rinsing away any residue contained in the chemical flow chamber 60.
Referring next to
In some forms, as the internal vanes 448 extend from adjacent the upper collar 442 to adjacent the base portion 446, the internal vanes 448 gradually extend farther radially outward from the inner surface 450 of the midsection 444, e.g. the internal vanes 448 are tapered toward the upper collar 442. In some forms, the internal vanes 448 are tapered in a width dimension as the internal vanes 448 extend toward the base portion 446. The internal vanes 448 can be provided in the form of any number of blade, fin, or fluid-directing geometry. Accordingly, the internal vanes 448 can guide rinse fluid that is introduced by a probe such as probe 40, 140, 240 to thoroughly rinse the inside of the chemical flow chamber 440 as the rinsing fluid flows from the upper collar 442 toward an outlet 450 in the base portion 446. It is contemplated that the chemical flow chamber 440 can be combined with any of the probes 40, 140, 240 previously discussed, or with the flow distributor 334.
It will be appreciated by those skilled in the art that while the disclosure has been described above in connection with particular embodiments and examples, the disclosure is not necessarily so limited, and that numerous other embodiments, examples, uses, modifications and departures from the embodiments, examples and uses are intended to be encompassed by the claims attached hereto. The entire disclosure of each patent and publication cited herein is incorporated by reference, as if each such patent or publication were individually incorporated by reference herein. Various features and advantages of the disclosure are set forth in the following claims.
This application claims priority to U.S. patent application Ser. No. 17/930,898 filed on Sep. 9, 2022, which claims priority under 35 U.S.C. § 119 to U.S. Provisional Patent Application No. 63/261,040 filed on Sep. 9, 2021, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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63261040 | Sep 2021 | US |
Number | Date | Country | |
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Parent | 17930898 | Sep 2022 | US |
Child | 18930490 | US |