This disclosure relates generally to apparatuses for cutting and/or trimming a substrate, such as those generally referred to as “paper trimmers.” More specifically, this disclosure relates to apparatuses that are capable of simultaneously modifying (e.g., cutting, scoring, perforating, marking, etc.) a substrate, such as a sheet of a material (e.g., paper, cardstock, a polymer film, foil, fabric, etc.) at a plurality of laterally discrete, substantially linear, substantially parallel locations. Methods for simultaneously modifying a substrate at a plurality of laterally discrete, substantially linear, substantially parallel locations are also disclosed.
A variety of tools are available for cutting, scoring, perforating, and/or marking substrates, such as sheets of paper, cardstock, plastic films, foils, fabrics, and other materials. Existing tools, particularly paper trimmers, are capable of forming only one cut, score line, or perforation in a substrate or one mark on a substrate at a time. Thus, a plurality of cuts, score lines, perforations, or marks can only be formed in a substrate by using such an existing tool a plurality of times, in sequence. Moreover, different tools are typically required to make different types of modifications to a substrate. Repeated use of one or more existing tools to cut, score, perforate, and/or mark substrates is time-consuming, and can become tiresome to an individual (e.g., a craft enthusiast, a hobby enthusiast, etc.).
An apparatus according to this disclosure is capable of interacting with and simultaneously making a plurality of modifications to a substrate, such as a sheet of a material (e.g., paper, cardstock, a polymer film, foil, fabric, etc.), at a plurality of laterally discrete, substantially linear, substantially parallel locations. Such an apparatus may include a base for supporting a substrate and a handle for causing a plurality of tools to simultaneously, or concurrently, interact with a substrate that has been placed on the base and for moving the tools at least partially across the substrate.
The base of the apparatus may include a surface that is capable of supporting a substrate. Such a surface may be substantially planar. The surface of the base may be capable of substantially retaining its appearance after the apparatus has been used to modify a substrate. Alternatively, the surface of the base may be capable of self-healing, or of substantially returning to its previous appearance after a substrate supported by the surface has been modified. In some embodiments, the surface may include gridlines, which may be used to facilitate alignment of a substrate and to enable the precise placement of a substrate on the surface. The gridlines may be spaced apart from one another at equal intervals, which may enable use of the gridlines for measuring distance. Indicia, such as numbers, that correspond to distance measurements may also be provided on or adjacent to the surface of the base.
In some embodiments, a surface that is capable of supporting a substrate may comprise part of an element, such as a mat or a panel, that is removable from a remainder of the base. Such an element may be removably received by a recess, or a receptacle, of the base, enabling an individual to flip the element or to replace the element once repeated use of the apparatus has worn the surface or rendered it unsightly.
The handle of the apparatus may mutually engage the base in a manner that enables the handle to be translated, or moved, at least partially across the surface of the base (and at least partially across any substrate that has been placed on the surface). A plurality of tools may be carried at a variety of laterally discrete, spaced apart locations across the handle.
Each tool may include a coupling element and a modification element. The coupling element of each tool may couple the tool to the handle of the apparatus. Without limitation, the coupling element may be capable of receipt by a tool receptacle of the handle (e.g., the coupling element may comprise a pin, a rod, or the like). In some embodiments, the coupling element of each tool and/or each tool receptacle of the handle may have a configuration capable of ensuring that the tool will align with its direction of travel as the handle is translated at least partially across the surface of the base and at least partially across a substrate supported by the surface of the base. The coupling element of each tool engage or be engaged by each receptacle of the handle in a manner that ensures that each tool will remain in place as the handle is translated at least partially across the surface of the base and at least partially across any substrate supported by the surface of the base.
The modification element of each tool may be capable of modifying a substrate as it contacts the substrate or is forced against the substrate. Various embodiments of tools that may be assembled with the handle of the apparatus include cutting blades, scoring styluses, perforating wheels, writing and/or drawing instruments (e.g., markers, pens, pencils, etc.), and other apparatuses that may modify a substrate upon contacting or being forced against the substrate.
When assembled with the handle, adjacent tools may be spaced at a variety of different distances apart from one another. Different types of tools may be assembled with the handle in a variety of different arrangements.
The handle may be capable of causing a plurality of tools that have been assembled therewith to interact with a substrate supported by the surface of the base. In some embodiments, the handle may cause the plurality of tools to interact with the substrate when the handle is translated at least partially across the surface of the base. In other embodiments, the handle may include an actuator that, when actuated, moves the tools into contact with the surface of the base or into contact with a substrate that has been placed on the surface. Use of the actuator may also enable translation of the handle and the tools at least partially across the surface of the base and any substrate on the surface.
In another aspect, methods for concurrently modifying a sheet of a material at a plurality of laterally discrete, substantially linear, substantially parallel locations are disclosed. Such a method includes selecting a plurality of tools to be used to concurrently modify the sheet of material. Selection of the plurality of tools may include selecting a plurality of tools of the same type, or selecting different two or more different types of tools. Various types of tools may be selected for use in modifying the sheet of the substrate, such as cutting blades, scoring styluses, perforating wheels, and writing and/or drawing instruments.
Once the tools have been selected, they may be selectively assembled across a handle of an apparatus capable of causing the plurality of tools to concurrently modify the sheet of material in a desired arrangement. The desired arrangement may include spacing adjacent tools a desired distance apart from one another. The desired arrangement may also include positioning different types of tools at desired locations. As an example, cutting tools may be positioned at the outside of a set of tools, with perforating tools and/or writing/drawing instruments being placed between a pair of cutting tools.
A sheet of material may be placed on a working surface of a base of the apparatus. In some embodiments, the sheet of material may be secured to the surface. In a more specific embodiment, the sheet may be adhesively secured to the surface by securing one or more adhesive elements to the surface and securing the sheet to the adhesive element(s). Alternatively, the surface may comprise a tacky material to which the sheet may adhere when the sheet is positioned on the surface. Other techniques for securing the sheet to the surface may also be employed.
With the sheet of material on the working surface, the tools may be brought into contact with the sheet of the material and the handle may be translated (e.g., manually, by way of a drive system (e.g., a drive system operated by a hand crank, a drive system operated by a motor, an automated drive system, etc.), etc.) to force the tools at least partially across the sheet of the material. The tools may contact and be forced against the surface of the base and any sheet of material on the surface simply by translating the handle at least partially across the surface. Alternatively, the tools may be lowered into contact with the surface, and then moved across the surface and any sheet of material thereon by translating the handle at least partially across the surface.
In another aspect, a tool that can be used with the apparatus of this disclosure may also be used with a hand-held and hand-operated handle. Such a handle may include a single tool receptacle for removably receiving a coupling element of a single tool. The handle may enable an individual to use the tool to modify a sheet of material with the assistance of a straight edge, another guide, or without the assistance of a guide (i.e., by freehand).
Other aspects, as well as features and advantages of various aspects of the disclosed subject matter, will become apparent to those of ordinary skill in the art through consideration of the ensuing description, the accompanying drawings, and the appended claims.
In the drawings:
As shown in
In addition to supporting a substrate, the surface 115 of the base 110 of the apparatus 100 may be capable of engaging the substrate. In some embodiments, a material from which the surface 115 is formed may attract a material from which the substrate is formed. As an example, one or both of the material of the substrate and the material from which the surface 115 is formed may electrostatically attract the other. In other embodiments, the material from which the surface 115 is formed may adhere to a material from which the substrate is formed. Such a material may comprise an adhesive component (e.g., it may be tacky, etc.).
As an alternative to a surface 115 to which a substrate is attracted and/or adheres, the apparatus 100 may include replaceable adhesive elements (not shown), which may be placed on the surface 115 to secure a substrate to the surface 115. Such a replaceable adhesive element may be thin and flat, with adhesive material (e.g., a pressure sensitive adhesive material, etc.) on opposite surfaces thereof, enabling one surface of the adhesive element to adhere to the surface 115, while the opposite surface of the adhesive element may receive and adhere to a substrate. Such an adhesive material may hold a substrate in place while being readily removable from the substrate without damaging the substrate and without leaving a substantially residue on the substrate (e.g., without rendering any part of the substrate discernably tacky to an individual's touch, as small amounts of the adhesive material may be transferred to the substrate). An example of such an adhesive material is the adhesive material marketed by 3M of St. Paul, Minn. as SCOTCH® Restickable Glue. In embodiments where replaceable adhesive elements are used with the apparatus 100, each replaceable adhesive element may be used on surface 115 at least once and, optionally, for as long as the adhesive material on the replaceable adhesive element is capable of effectively securing a substrate in place relative to the surface 115.
The surface 115 may be formed from a material that is capable of absorbing the forces that will be applied thereto by various tools, such as the blades of cutting tools and/or scoring tools and the pins of perforating tools. In some embodiments, the material from which the surface 115 is formed may enable the surface 115 to substantially retain its appearance following use of one or more tools (not shown in
The surface 115 of the base 110 of the apparatus 100 may be defined at least in part by a mat (not shown), which may be removed from, or disassembled from, a remainder of the base 110 and replaced with another mat, which may be assembled with the base 110. More specifically, a removable, replaceable mat that defines the surface 115 may be received within a recess, or a receptacle, (not shown) in the base 110 and laterally retained by edges of the recess. Alternatively, the surface 115 may comprise a permanent surface of the base 110 of the apparatus 100.
In the embodiment illustrated by
Grooves 117 may be formed in the base 110 along opposite peripheral edges 112 and 114 of the base 110. The grooves 117 may be capable of receiving corresponding, complementary features of the handle 120 (shown in
Turning now to
An embodiment of the carriage 150 is shown in greater detail in
Various embodiments of tools 130A, 130B, 130C, etc., are shown in
The coupling elements 132 of the tools 130 can be easily inserted into and removed from the tool receptacles 152 of the carriage 150. In a specific embodiment, each coupling element 132 may be inserted into a tool receptacle 152 and twisted until the coupling element 132 “locks” into place within the tool receptacle 152. Removal of the tool 130 from the carriage may include twisting the tool 130 in the opposite direction to unlock its coupling element 132 from the tool receptacle 152, and then pulling the coupling element 132 out of the tool receptacle 152.
The modification element 134 of each tool 130 is capable of interacting with a substrate and, upon interacting with the substrate, modifying the substrate. Among the various types or embodiments of modification elements 134, 134′, 134″, etc., are cutting blades 134, cutting wheels 134′, scoring blades 134″, perforating wheels 134′″, embellishment wheels 134″″, and writing/drawing instruments 134″″′. A cutting blade 134 may be configured to cut a substrate in a straight line. A cutting wheel 134′ may have a configuration that enables it to make patterned cuts (e.g., rounded wavy cuts, squared wavy cuts, peaked cuts, scalloped cuts, zigzag cuts, rippled cuts, jigsaw cuts, deckle cuts, plaited cuts, large plinking cuts, clouding volcano cuts, skipped or dashed cuts, perforations, patterned punch-outs, etc.) in a substrate. Scoring styluses 134″, perforating wheels 134′″, and embellishment wheels 134″″ may likewise be used to make straight or patterned modifications to a substrate. A variety of different types of writing/drawing instruments 134″″′ may be used, including, without limitation, felt tip markers, gel pens, invisible ink pens, calligraphy pens, pencils, and the like. Tools with a variety of other types of modification elements 134 that can function when moved in a straight line across a substrate are also within the scope of this disclosure.
Insertion of the coupling elements 132 of the tools 130 into and removal of the coupling elements 132 of the tools 130 from the tool receptacles 152 may be facilitated by an assembly/disassembly device 205, such as that shown in
Another embodiment of carriage 150′ is shown in
As illustrated by
With returned reference to
The extent to which the carriage 150 and each tool 130 carried thereby are depressed and, thus, the amount of force each tool 130 applies to a substrate on the surface 115 of the base 110 of the apparatus 100, may be controlled by control element 165. The control element 165 may be adjusted to limit the maximum distance the carriage 150 and each tool 130 carried thereby can be forced toward the surface 115 of the base 110. Optionally, the control element 165 may be adjusted to limit the distance the actuator 160 can be depressed relative to a remainder (e.g., the body 140, etc.) of the handle 120.
One or more springs (not shown) may cause the actuator 160 and the carriage 150 to return to default positions (e.g., undepressed positions, etc.) after the actuator 160 has been depressed and then released, which may cause each tool 130 to move away from the surface 115 of the base, out of contact with the surface 115 and any substrate on the surface 115.
In some embodiments, the actuator 160 may also control translation of the handle 120. For example, in embodiments where the actuator 160 comprises a depressible element, the handle 120 may remain locked in a fixed position until the actuator 160 is depressed. When the actuator 160 is depressed, the position of the handle 120 may be unlocked, which may enable movement of the handle 120 to a desired location over the base 110 of the apparatus 100.
An apparatus 100′ according to this disclosure may include a drive system 180, which may move the handle 120′ at least partially across a surface 115′ of the base 110′. The drive system 180 may include an actuator 182, a drive gear 184 that may be rotated by the actuator 182, and a travel gear 186 that may be driven by rotation of the drive gear 184. Each of the actuator 182, the drive gear 184, and the travel gear 186 may be carried by the handle 120′ of the apparatus 110′. In addition, the drive system 180 may include a rack 188, which may extend along a peripheral edge 112′ of the base 110′. The drive gear 184, the travel gear 186, and the rack 188 may include teeth, with the teeth of each of these elements having the same pitch, thus enabling the drive gear 184 to mesh with the travel gear 186 and the travel gear 186 to mesh with the rack 188. The actuator 182 of the drive system 180 may be manually operated (e.g., it may comprise a hand crank, etc.) or it may be automated (e.g., it may comprise a motor and an associated power source 181, etc.). In some embodiments, the handle 120′ may include a drive system 180 on each side thereof, with the two drive systems 180 be capable of operating in a synchronized fashion.
In some embodiments, a base 110 of an apparatus 100 according to this disclosure may be folded, providing for convenience in packaging and storage.
Turning now to
A method for making multiple simultaneous modifications to a substrate, such as a sheet of a material, includes placing the substrate on the surface 115 of a base 110 of an apparatus 100 according to this disclosure (
In addition, with reference to
Thereafter, with reference to
Various refinements of the features noted above may exist in relation to various aspects of the present disclosure. Further features may also be incorporated in these various aspects as well. These refinements and additional features may exist individually or in any combination. For instance, various features discussed below in relation to one or more of the illustrated embodiments may be incorporated into any of the above-described aspects of the present disclosure alone or in any combination. Again, the brief summary presented above is intended only to familiarize the reader with certain aspects and contexts of embodiments of the present disclosure without limitation to the claimed subject matter.
A claim for priority is hereby made pursuant to 35 U.S.C. §119(e) to the Apr. 22, 2016 filing date of U.S. Provisional Patent Application 62/326,160, titled INTEGRATED DEVICE AND METHOD FOR SIMULTANEOUSLY CREATING MULTIPLE SCORES, MARKS OR CUTS (“the '160 Provisional Application”). A claim for priority is also made pursuant to 35 U.S.C. §119(e) to the Apr. 22, 2017 filing date of U.S. Provisional Patent Application 62/488,761, titled INTEGRATED DEVICE AND METHOD FOR SIMULTANEOUSLY CREATING MULTIPLE SCORES, MARKS OR CUTS (“the '761 Provisional Application”). The entire disclosures of both the '160 Provisional Application and the '761 Provisional Application are hereby incorporated herein.
Number | Date | Country | |
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62326160 | Apr 2016 | US | |
62488761 | Apr 2017 | US |