1. Field of the Invention
The following disclosure relates generally to vehicles for lifting a load with respect to a support surface. In particular, the following disclosure relates to vehicles that have support assemblies for moving a load carrying member between stowed and deployed positions with respect to a chassis.
2. Background Art
Vehicles such as a conventional mobile aerial work platform may be configured to wain the operator or prevent operation when a corresponding lift structure is elevated relative to a chassis, and the chassis is tilted greater than approximately five degrees. An alarm system that measures chassis tilt may prevent or restrict vehicle operation in many circumstances. For example, such a tilt alarm can be tripped when driving the vehicle in a raised or partially raised configuration over uneven support surfaces or on a support surface that slopes to one side causing the vehicle to potentially tilt beyond a selected operational envelope.
Some conventional four wheeled vehicles include fixed axles that do not permit wheels of the vehicle to move relative to the frame of the vehicle. On uneven terrain, it is therefore common for only three tires to be in contact with the ground at any given time. Additionally, it is common for the vehicle to “rock over” from one set of three wheels to another set of three wheels across an axis defined by diagonal wheels. Other conventional vehicles include an axle oscillation system or other axle adjustment systems to maintain contact between the tires and ground for stability and/or traction purposes. A vehicle of this type therefore may remain with its frame substantially parallel to the terrain directly beneath the vehicle.
Other conventional vehicles may incorporate auxiliary leveling jacks that lift the wheels off the ground and make the frame level with respect to gravity to enhance stability while elevated.
Another vehicle has incorporated active leveling of its chassis with respect to gravity by changing the vertical position of two of the wheels while the axle on the other end of the vehicle is permitted to oscillate, in effect creating a three point stance.
According to an exemplary embodiment of the present disclosure, a vehicle for lifting a load with respect to a support surface includes a load carrying member configured to carry the load, a frame, and a support assembly coupling the load carrying member and the frame. The support assembly is configured to move the load carrying member between stowed and deployed positions with respect to the flame. The vehicle further includes a plurality of motion devices that support the frame relative to the support surface, and the motion devices are configured to move the frame along the support surface. In addition, the vehicle includes a control system associated with the motion devices and configured to determine contact forces between the motion devices and the support surface. The control system is further configured to determine stability of the vehicle based on the contact forces.
A method is also provided for determining stability of a vehicle that is configured to lift a load with respect to a support surface, wherein the vehicle includes a load carrying member configured to carry the load, a frame, a support assembly that couples the load carrying member and the frame and that is configured to move the load carrying member between stowed and deployed positions with respect to the frame, and a plurality of motion devices that support the frame relative to the support surface and that are configured to move the frame with respect to the support surface in at least a forward direction. The method includes determining contact forces between the motion devices and the support surface as the motion devices move the frame with respect to the support surface, and determining stability of the vehicle based on the contact forces.
While exemplary embodiments in accordance with the invention are illustrated and disclosed, such disclosure should not be construed to limit the claims. It is anticipated that various modifications and alternative designs may be made without departing from the scope of the invention.
The present disclosure describes vehicles for lifting a load with respect to a support surface. Several specific embodiments are set forth in the following description and in
In
The chassis 120 generally includes a frame 122 and multiple motion devices, such as wheels 130, associated with the frame 122. In one embodiment, the vehicle 110 may be provided with at least three wheels 130 or other motion devices. In the embodiment shown in
Although the illustrated embodiment includes wheels 130, other embodiments can include any other suitable motion devices, such as continuous tracks that each include a flexible or rigid belt and sprockets, for traversing the support surface S. Furthermore, any number of the motion devices may be driven by a drive system, as explained below for example, or any number of the motion devices may be non-driven. The motion devices may also be referred to as traction devices.
The chassis 120 may further include multiple movable supports, such as links 140 (individual links 140a-d are shown in
In other embodiments, the wheels 130 or other motion devices may be moveably coupled to the frame 122 in any suitable manner. For example, each wheel 130 or other motion device may be coupled to the frame 122 with a telescoping support or a four bar linkage.
The vehicle 100 may also include a drive system for driving one or more wheels 130, and a steering system that is configured to adjust the angular position of one or more of the wheels 130. In the embodiment shown in
In addition, the vehicle 100 shown in
In other embodiments, only select motion devices may be coupled to a drive system and/or steering system. In one embodiment, for example, the front wheels 130 or other motion devices may be coupled to a steeling system, and the rear wheels 130c,d or other motion devices may be coupled to a drive system.
The support assembly 150 is connected between the platform 110 and the frame 122, and is configured to move the platform 110 between a stowed position and a deployed position with respect to the frame 122. In the embodiment shown in
In the embodiment shown in
Referring to
Each control unit of the controller 220 may include, for example, a central processing unit (CPU) including a microprocessor, and a memory management unit (MMU) in communication with the CPU. The MMU may control movement of data among various computer readable storage media and communicate data to and from the CPU. In one embodiment, the computer readable storage media include stored data or code representing instructions executable by controller 220 to determine vehicle stability, as well as to control vehicle stability, based on data from the sensors 210. The sensors 210 can include, for example, pressure transducers, load cells, strain gauges, and/or other suitable devices for measuring forces, strains, accelerations, or other manifestations that directly or indirectly correspond to the contact force between individual wheels 130 and the support surface S.
The sensors 210 and the controller 220 may be configured to detect changes in the individual contact forces due to, for example, the vehicle 100 being driven over uneven or sloped ground, or if a wheel 130 rolls off a curb or over some other depression or bump in the support surface S. The sensors 210 and controller 220 can also be configured to detect a change of contact force of one or more wheels 130 due to, as examples, the support assembly 150 moving the platform 110 laterally or vertically with respect to the chassis 120, a shift in the load L, or any other force or configuration that changes the angular attitude of the vehicle 100.
The control system 200 can optionally include additional sensors that are in communication with the controller 220 for determining attitude or other operational configuration of the vehicle 100. For example, position sensors 230 (individual position sensors 230a-d are shown in
The control system 200 may further include one or more actuators 250 (individual actuators 250a-d are shown in
Certain other embodiments according to the present disclosure can include individual actuators that are connected between a vehicle frame and a corresponding axle or other portion of a wheel assembly. For example, a vehicle having a front axle that supports two front wheels and a rear axle that supports two rear wheels, may include a control system having one actuator connected to the front axle and/or one actuator connected to the rear axle.
In addition, the control system 200 may be used to control the drive system and steering system of the vehicle 100. For example, the drive motors 144 and steer actuators 147 may be in communication with the controller 220, and the controller 220 may be configured to control operation of those components.
The control system 200 may also be used to control operation of the support assembly 150. For example, the controller 220 may be in communication with the actuators 155 and 156 and configured to control operation of the actuators 155 and 156 to move the platform 110 between the stowed and deployed positions. Furthermore, the controller 220 may be configured to control operation of the actuators 155 and 156 to maintain orientation of the support assembly 150 with respect to gravity as inclination of the chassis 120 or frame 122 varies. For example, the controller 220 may extend or retract one or more of the actuators 155 in order to maintain the support assembly 150 in a particular angular orientation with respect to gravity as inclination of the chassis 120 or frame 122 varies.
In the embodiment shown in
In addition, individual sensors 230 for the control apparatus 200′ shown in
According to other embodiments, the actuators 250 may be any suitable devices for causing movement of the wheels 130 or other motion devices, and the sensors 210 may be any suitable devices that detect (e.g., monitor and/or measure) any suitable parameter that directly or indirectly indicates or is related to the contact force of the individual wheels 130 or other motion devices, e.g., such as by measuring the force exerted by an individual electromagnetic actuator on a corresponding link 140. As another example, sensors 210 may be mounted on or otherwise incorporated into load pins that connect the links 140 to the frame 122, and each sensor 210 may be configured to measure or otherwise detect the force exerted by a corresponding link 140 on the frame 122.
According to certain embodiments of the present disclosure, the control system 200 may be configured to determine stability of the vehicle 100 based on contact forces, as well as other sensed parameters of the vehicle 100, as explained below in detail. In addition, the control system 200 may be configured to control or adjust stability of the vehicle 100.
In one embodiment, the controller 220 may be configured to determine contact forces between the wheels 130 and the support surface S based on information from various sensors, such as the sensors 210, 230, 240, 242. For example, if the actuators 250 include hydraulic cylinders, the contact forces between the wheels 130 and the support surface S may be determined based on the cylinder pressures, the known geometry of the cylinders, the actuator displacements and the chassis tilt angle.
The controller 220 may then determine a location of a vehicle center of gravity based on the detected contact forces, and determine stability of the vehicle 100 based on the location of the center of gravity. For example, the controller 220 may evaluate the lateral position of the center of gravity relative to a tip line T of the vehicle 100, which is a line about which the vehicle 100 may tip. As a more detailed example, the controller 220 may determine a projected location of the vehicle center of gravity that is projected vertically onto the support surface S, and evaluate that projected location relative to the tip line T, which may also be located at the support surface. For instance, the controller 220 may determine whether or not the projected location of the center of gravity is located at or greater than a sufficient minimum lateral distance from the tip line T.
As another example, the controller 220 may evaluate the lateral position of the center of gravity relative to an operating envelope of the vehicle 100. As it is used in the present disclosure, the phrase “operating envelope” includes the lateral positions of the center of gravity wherein there exists a sufficient positive contact force between the support surface S and all of the wheels 130 to insure that the vehicle does not encounter a configuration susceptible to excessive tipping forces or lateral instability during operation.
Referring again to
The selection of the perimeter P can be determined empirically or the vehicle 100 can be modeled and tested, e.g., by computer analysis. Moreover, the selection of the perimeter P may include a factor of safety so as to avoid inadvertently approaching an undesirable condition of the vehicle 100. For example, after determining a boundary at the limit of vehicle stability, the perimeter P can be selected such that it is inside of that boundary. Certain other embodiments according to the present disclosure can include varying preferred operational factors and therefore the possibility of more than one perimeter P (not shown).
As noted above, determining the location of the center of gravity may include calculating the center of gravity CG based on sensing the individual contact forces between the wheels 130 and the support surface S. According to other embodiments of the present disclosure, calculation of the center of gravity CG may additionally be based on sensing a tilt angle of the frame 122, sensing positions of the individual wheels 130 or links 140 with respect to the frame 122, sensing tilt angle of the platform 110, sensing tilt angle of the support assembly 150, and/or sensing any other suitable aspects or parameters of the vehicle 100.
Alternatively or supplementally, the controller 220 may be configured to determine a vehicle weight based on the detected contact forces, and then compare that vehicle weight to a threshold value to determine if the vehicle 100 is approaching an unstable operating condition or a structural limit. As a more specific example, the determined vehicle weight may be based on the difference between a loaded vehicle weight and a base vehicle weight, such that the determined vehicle weight is indicative of weight of the load carried by the platform 110, and the controller 220 may be configured to compare that vehicle weight to a predetermined maximum value.
As another example, the controller 220 may compare the detected contact forces or related values for one or more wheels 130 to a predetermined minimum value, or a fluctuating minimum value that is based on a minimum percentage of the contact forces or related values for one or more other wheels 130. As a more specific example, the controller 220 may compare the detected contact force or related value for each wheel 130 to a predetermined minimum value or a predetermined minimum percentage of the total vehicle load or weight. As another more specific example, the controller 220 may compare the detected contact forces or related values for uphill wheels 130 to a minimum percentage, such as ten percent, of the total contact forces or related values for the downhill wheels 130 to determine stability of the vehicle 100.
As yet another example, the controller 220 may determine a moment about a vehicle tip line based on one or more of the contact forces in order to determine vehicle stability.
In addition to determining stability of the vehicle 100, the control system 200 may also be configured to control or adjust stability of the vehicle 100 such as by controlling operation of one or more actuators 250. For example, if the controller 220 determines that stability of the vehicle 100 is approaching an undesirable condition (e.g., contact forces for one or more wheels 130 are approaching or have dropped below a threshold value), the controller 220 may extend or retract one or more actuators 250 in order to maintain desired contact forces, such as predetermined minimum contact forces, between each of the wheels 130 and the support surface S. As another example, if the controller 220 determines that vehicle 100 is approaching an unstable condition based on the location of the vehicle center of gravity, the controller 220 may adjust one or more of the actuators 250 to adjust or control the lateral position of the vehicle's center of gravity as needed to insure that the operational configuration remains within the operating envelope.
According to other embodiments of the present disclosure, the controller 220 may move individual links 140 and wheels 130 with respect to the frame 122 to compensate for vehicle load changes and/or to maintain the frame 122 in a substantially level condition. Still further, the controller 220 may be configured to adjust one or more actuators 155 to maintain orientation of the support assembly 150 with respect to gravity as inclination of the chassis 120 varies.
Certain embodiments according to the present disclosure can provide a number of advantages. For example, stability control can be achieved by setting a minimum distance between the operating envelope or perimeter P and the projected vehicle center of gravity. Tipping motion may be prevented by moving the vehicle into a configuration where the center of gravity CG can approach but remains inside the perimeter P. The vehicle operating envelope can be expanded or maximized by determining actual stability of the vehicle, as opposed to inferring stability based on the position of the vehicle. Normal force control for the purpose of aiding traction can be achieved by extending or retracting actuators so that the motion devices each maintain a minimum normal force or contact force with the support surface S that is conducive to traction, or so that the normal force or contact force between each wheel and the support surface S is maintained within a desired range that is conducive to traction. Chassis leveling up to a maximum slope can be achieved because each motion device may be extended or retracted independently. Platform loading can be sensed if, for example, the variable weight of vehicle fuel is taken into consideration. Vehicle stability can be achieved regardless of which motion device encounters a terrain obstacle, and therefore regardless of the direction in which the vehicle is moving when it encounters the obstacle. Vehicle operation may be possible on grades, such as 10 degrees or more, that may trip a conventional 5 degree chassis tilt alarm, friction permitting. Additionally, chassis leveling may permit the use of a chassis tilt alarm with a smaller trip range or target, such as 3 degrees, which would allow a reduction in vehicle weight and/or counterweight.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the invention. For example, in one embodiment, a control system can combine electric sensors and electric valves to control hydraulic actuators. Accordingly, the invention is not limited except as by the appended claims.