This disclosure relates to apparatuses for operating cords and chains used to lift and lower for coverings for architectural openings. In particular, an apparatus is disclosed for use at the top of a cord channel enclosure, with the apparatus permitting a lift cord or lift chain to be smoothly guided into the cord channel enclosure over a variety of cord channel positions and operating conditions (including twisting of the lift cord or lift chain above the enclosure), while preventing slack in the lift cord or lift chain within the cord channel enclosure and thereby eliminating any possibility that a hazardous loop of lift cord or lift chain could protrude from the cord channel enclosure.
In the use of window and architectural passage coverings, the art has long relied on cords, string, bead chains, or the like to extend and retract the coverings. Such coverings take many forms, including shades such as curtains, roll-up shades, Venetian blinds, vertical blinds, cellular shades, and the like. One problem with such coverings that rely on cords is that small children can become entangled in the cords and experience serious harm, including strangulation and death. On Nov. 2, 2022, the U.S. Consumer Product Safety Commission (CPSC) approved a new federal safety standard for custom architectural (e.g., window and door) coverings to prevent deaths and serious injuries from strangulation. As noted in a CPSC press release, young children can quickly and silently become strangled on accessible cords forming a loop having an opening of 16 or more inches on window coverings, and an average of about nine children under five years of age die every year from strangling in window blinds, shades, draperies, and other window coverings with cords.
The CPSC final rule requires that operating cords on custom window coverings meet the same requirements as those for operating cords on stock window coverings, as provided in section 4.3.1 of ANSI/WCMA-2018. If a window covering has an operating cord that can form a loop having an opening of 16 or more inches, ANSI/WCMA-2018 requires that the cord must be inaccessible to children. One known method to render operating cords inaccessible is to contain them in a rigid cord shroud, which allows a user to use operating cords while limiting access to such cords. Such rigid cord shrouds need to be operable behind obstructions (e.g., when furniture is disposed between a user and an architectural covering), and also be accessible to, and operable by, people with disabilities. One type of known rigid cord shroud is disclosed in U.S. Pat. No. 8,950,463 to Vestal et al. (wherein the disclosure of such patent is hereby incorporated by reference herein), which provides a shroud that is hingedly attached to a clutch assembly that drives a roller to operate a cover for an architectural opening. The hinged attachment enhances user access to the rigid cord shroud, but is tiltable in only one plane, and is not readily adapted to being retrofitted to generic clutches of various manufacturers.
Other conventional rigid cord shrouds lacking integral hinges may be operably connected to generic clutches via a looped lift cord or lift chain. While this arrangement may provide further enhanced user accessibility, since the rigid cord shroud may swivel along multiple planes relative to the clutch, the increased degrees of freedom gives rise to new problems such as twisting and binding of lift cords or lift chains if the rigid cord shroud should be rotated about its longitudinal axis by a user. Such twisting and binding of lift cords or lift chains may inhibit smooth operation of a rigid cord shroud, or even render a rigid cord shroud inoperative. Moreover, it may be challenging to maintain slack in a looped lift cord or lift chain between a rigid cord shroud and a clutch assembly sufficient to enable swiveling therebetween, while simultaneously maintaining sufficient tension within the rigid cord shroud in order to prevent any portion of the lift cord or lift chain from being removed from an open channel of the rigid cord shroud, which would present a safety hazard.
Need therefore exists in the art for improved apparatuses for separating, controlling, and directing lift cords or lift chains of architectural opening coverings to address the above-described limitations.
An apparatus for separating, controlling, and directing a lift cord or lift chain of an architectural opening includes a body structure having first and second upper openings that are separated by an upper medial guide member that protrudes beyond the first and second upper openings, wherein the upper medial guide member maintains a degree of separation between the upper openings that limits binding of a lift cord or lift chain being fed into or out of the body structure. The body structure has an internal cavity and a spindle on which a wheel is configured to rotate within the cavity, with the wheel being configured to engage the lift cord or lift chain. The lift cord or lift chain is provided as a loop including a first segment configured to travel through the first upper opening and a second segment configured to travel through the second upper opening. Engagement between the wheel and the loop of the lift cord is configured to allow free passage of the first and second segments through the cavity in opposing directions, and configured to prevent free passage of the first and second segments through the cavity in the same direction. The internal cavity may include tapered first and second upper passages leading to the first and second upper openings, with the passages each having a greater width proximate to the corresponding upper openings than at a central portion of the cavity containing the wheel, wherein the increased width upper openings and tapered upper passages may reduce binding of a lift cord or lift chain being fed into the upper passages in a direction departing from a central axis of each passage.
In one aspect, the disclosure relates to an apparatus for separating, controlling, and directing a lift cord or lift chain of an architectural opening covering, the apparatus comprising a primary body structure including first and second complementary body portions and containing a rotatable wheel configured to engage the lift cord or lift chain, the lift cord or lift chain being configured as a loop. The primary body structure defines first and second upper openings separated by an upper medial guide member that protrudes upwardly beyond the first and second upper openings, the primary body structure comprises an internal cavity, and the primary body structure comprises a lower opening, wherein the lower opening as well as the first and second upper openings are configured to permit passage of the lift cord or lift chain into and through the cavity. The loop of lift cord or lift chain comprises a first segment configured to travel through the first upper opening, and comprises a second segment configured to travel through the second upper opening. Engagement between the wheel and loop of the lift cord or lift chain is configured to allow free passage of the first and second segments through the cavity in opposing directions, and is configured to prevent free passage of the first and second segments through the cavity in the same direction.
In certain embodiments, the internal cavity comprises a first upper passage arranged between the central portion and the first upper opening, the first upper passage having a first upper end coinciding with the first upper opening and having a first lower end proximate to the central portion, the first passage having a greater width at the first upper end than at the first lower end; and the internal cavity comprises a second upper passage arranged between the central portion and the second upper opening, the second upper passage having a second upper end coinciding with the second upper opening and having a second lower end proximate to the central portion, the second passage having a greater width at the second upper end than at the second lower end.
In certain embodiments, each of the first upper passage and the second upper passage comprises a frustoconical shape.
In certain embodiments, the width of the first upper passage is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater at the first upper end than at the first lower end; and the width of the second upper passage is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater at the second upper end than at the second lower end.
In certain embodiments, the width of the first upper passage at the first upper end is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater than a maximum width of loop of lift cord or lift chain; and the width of the second upper passage at the first upper end is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater than a maximum width of loop of lift cord or lift chain.
In certain embodiments, the lift cord or lift chain comprises a bead chain; and the wheel comprises a plurality of recesses, wherein each recess of the plurality of recesses is configured to receive a corresponding individual bead of the bead chain.
In certain embodiments, the lift cord or lift chain comprises a straight cord; and the wheel comprises at least one recess configured to grasp the straight cord.
In certain embodiments, the upper medial guide member comprises a width that decreases with distance away from the first and second upper openings.
In certain embodiments, the upper medial guide member protrudes upwardly beyond the first and second upper openings by a distance at least as large as a width of either one of the first upper opening or the second upper opening.
In certain embodiments, the upper medial guide member protrudes upwardly beyond the first and second upper openings by a distance of at least 2 mm.
In certain embodiments, the primary body structure comprises a spindle on which the wheel is configured to rotate, the spindle being arranged in a central portion of the internal cavity, and the spindle being oriented non-parallel to a direction of travel of lift cord or lift chain within the primary body structure.
In certain embodiments, the spindle comprises a bore configured to receive a connector arranged to join the first and second complementary body portions to one another.
In certain embodiments, the first complementary body portion defines a first portion of the upper medial guide member, and the second complementary body portion defines a second portion of the upper medial guide member.
In certain embodiments, the primary body structure further comprises a lower medial guide member arranged between the central portion of the internal cavity and the lower opening, wherein the lower medial guide member locally separates the internal cavity into two laterally separated lower passages.
In certain embodiments, the two laterally separated lower passages each have a width that increases with distance away from central portion of the internal cavity.
In certain embodiments, the first complementary body portion defines a first portion of the lower medial guide member, and the second complementary body portion defines a second portion of the lower medial guide member.
In certain embodiments, a lower portion of the primary body structure comprises a tubular body portion.
In certain embodiments, each of the first and second complementary body portions is integrally formed from a polymeric material.
In certain embodiments, the apparatus further comprises: a cord channel enclosure coupled to a lower end of the primary body structure and comprising an open slot, wherein the loop of lift cord or lift chain is further configured to travel through an interior of the cord channel enclosure; a slider moveably engaged to the cord channel enclosure via the open slot and coupled to the loop of lift cord or lift chain, wherein movement of the slider facilitates movement of the first and second segments through the cord channel enclosure and through the cavity of the primary body structure; and an end guide structure coupled to a lower end of the cord channel enclosure, the end guide structure comprising a U-shaped channel through which the loop of lift cord or lift chain is configured to travel for passage to and from the cord channel enclosure.
In certain embodiments, the loop of lift cord or lift chain is continuous.
In certain embodiments, an upper portion of the continuous loop of lift cord or lift chain forms a fixed length subloop extending above the first and second upper openings; a lower portion of the continuous loop of lift cord or lift chain extends through the primary body structure, the cord channel enclosure, and the end guide structure; and the lower portion of the continuous loop or of lift cord or lift chain is tensioned by the wheel to prevent removal of the lift cord or lift chain through the open slot of the cord channel enclosure.
In certain embodiments, the fixed length subloop is configured to engage a clutch assembly couplable to a roller of the architectural opening covering.
In certain embodiments, the loop of lift cord or lift chain is discontinuous and comprises two ends joined to a clutch assembly, a roller, or other moveable member of configured to move the architectural opening covering.
In another aspect, any two or more features of aspects and/or embodiments disclosed herein may be combined for additional advantage.
Additional features and advantages will be set forth in the detailed description. It is to be understood that the foregoing summary, the following detailed description, and the accompanying drawings are merely exemplary and intended to provide an overview or framework to understand the nature and character of the claims.
The present disclosure relates generally to an apparatus for separating, controlling, and directing a lift cord or lift chain of an architectural opening includes a body structure having first and second upper openings that are separated by an upper medial guide member that protrudes beyond the upper openings. A rotatable wheel is provided (e.g., on a spindle) within a cavity of the body structure and is configured to engage a lift cord or lift chain provided as a loop, wherein such engagement allows free passage of first and second segments of the loop through the cavity in opposing directions, while preventing free passage of the first and second segments through the cavity in the same direction. The apparatus may be coupled to a top end of a cord channel enclosure having a slider moveably engaged thereto to actuate the lift cord or lift chain, with a fixed length loop portion of lift cord or lift chain extending upward from the apparatus.
The upper end 11A of the first complementary body portion 10 has first and second upper opening portions 15-1A, 15-2A that are separated by an upper medial guide member portion 18A having a central recess 19A. The first complementary body portion also defines first and second upper passage portions 16-1A, 16-2A that extend from first and second upper ends (coinciding with the first and second upper opening portions 15-1A, 15-1B) to first and second lower ends 17-1A, 17-2A, with the passage portions 16-1A, 16-2A being wider at the upper ends (i.e., 15-1A, 15-2A) than at the lower ends 17-1A, 17-2A. The first complementary body portion 10 further defines a lower medial guide member portion 28A (with a central recess 29A) that locally separates the internal cavity 14 into first and second lower cavity portions 26A-1, 26A-2, and that is arranged between the spindle 24 and the tubular lower portion 21.
In a manner similar to the first complementary body portion 10, the upper end 11B of the second complementary body portion 30 has first and second upper opening portions 15-1B, 15-2B that are separated by an upper medial guide member portion 18B having a central protrusion 19B, with the second complementary body portion 30 also defining first and second upper passage portions 16-1B, 16-2B that extend from first and second upper ends (coinciding with the first and second upper opening portions 15-1B, 15-2B) to first and second lower ends 17-1B, 17-2B, with the upper passage portions 16-1B, 16-2B being wider at the upper ends (i.e., 15-1B, 15-2B) than at the lower ends 17-1B, 17-2B thereof. The second complementary body portion 30 also defines a lower medial guide member portion 28B (with a central protrusion 29B) that locally separates the internal cavity 14 into first and second lower cavity portions 26A-1, 26A-2, and that is arranged between a central portion 13 of the cavity 14 and the lower medial end 31.
The first and second upper opening portions 15-1A, 15-2A of the first complementary body portion 10 cooperate with the first and second upper opening portions 15-1B, 15-2B of the second complementary body portion 30 to form first and second upper openings of the body structure. Similarly, the first and second upper passage portions 16-1A, 16-1B and 16-2A, 16-2B of the respective first and second complementary body portions 10, 30 cooperate to form first and second upper passages of the body structure. In certain embodiments, the first and second upper passages may be frustoconical in shape. In certain embodiments, the width of the first upper passage is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater at the first upper end (e.g., 15-1A, 15-1B) than at the first lower end (e.g., 17-1A, 17-1B); and the width of the second upper passage is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater at the second upper end (e.g., 15-1B, 15-2B) than at the second lower end (e.g., 17-2A, 17-2B). In certain embodiments, the width of the first upper passage at the first upper end is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater than a maximum width of a loop of a lift cord or lift chain received by the body structure, and the width of the second upper passage at the first upper end is at least 10% (or at least 20%, 30%, 40%, 50%, 60%, 80%, or 100%) greater than a maximum width of loop of lift cord or lift chain.
The upper medial guide member portions 18A, 18B, which are configured to be joined together by engagement between the central protrusion 19B and the central recess 19A, cooperate to form an upper medial guide member of the body structure. As shown, the upper medial guide member (composed of upper medial guide member portions 18A, 18B) extends upward beyond the first and second upper openings (composed of opening portions 15-1A, 15-1B and 15-2A, 15-2B) and may comprise a tapered width that is reduced with increasing distance away from the first and second upper openings. In certain embodiments, the upper medial guide member protrudes upwardly beyond the first and second upper openings by a distance at least as large as a width of either one of the first upper opening or the second upper opening. In certain embodiments, the upper medial guide member protrudes upwardly beyond the first and second upper openings by a distance of at least 2 mm, at least 4 mm, at least 6 mm, at least 8 mm, at least 1 cm, at least 1.2 cm, or at least 1.5 cm, wherein any of the foregoing lower thresholds may optionally be bounded by any of the other values as an upper threshold. The lower medial guide member portions 28A, 28B, which are configured to be joined together by engagement between the central protrusion 29B and the central recess 29A, cooperate to form a lower medial guide member of the body structure. The first and second lower passage portions 26-1A, 26-1B and 26-2A, 26-2B of the respective first and second complementary body portions 10, 30 cooperate to form first and second lower passages (or lower cavity portions) that lead to the tubular lower passage 23 and lower opening 20 of the body structure. In certain embodiments, the first and second lower passages each have a width that increases with distance away from the central portion 13 of the internal cavity 14. The lower opening 20 as well as the first and second upper openings (composed of upper opening portions 15-1A, 15-1B and 15-2A, 15-2B) and the lower opening 20, together with the first and second upper passages (composed of upper passage portions 16-1A, 16-1B and 16-2A, 16-2B) and the first and second lower passages (composed of lower passage portions 26-1A, 26-1B and 26-2A, 26-2B), are configured to permit passage of a lift cord or lift chain (e.g., shown in
The second complementary body portion 30 comprises a lower tab 32 configured to engage a slot 22 along an inner surface of the tubular lower portion 21. The spindle 24 comprises a bore 25 that is configured to cooperate with a bore 34 defined in the second complementary body portion 30 to receive a connector (e.g., a screw, a rivet, or the like) to promote coupling engagement between the first and second complementary body portions 10, 30.
The spindle 24 is oriented non-parallel (e.g., perpendicular) to a direction of travel of a lift cord or lift chain through the first and second lower passages (composed of the first and second lower passage portions 26-1A, 26-1B and 26-2A, 26-2B) and through the first and second upper passages (composed of the first and second upper passage portions 16-1A, 16-1B and 16-2A, 16-2B).
The wheel 40 shown in
In certain embodiments, the first and second complementary body portions 10, as well as the wheel 40 may be integrally formed from a polymeric and/or composite material (optionally incorporating reinforcing fibers) by techniques such as molding, machining, and/or three-dimensional printing. In certain embodiments, the foregoing elements may be fabricated of metal by casting, machining, or other additive or subtractive material processes.
Engagement between the wheel 40 and the lift chain is configured to allow free passage of the first and second segments 50-1, 50-2 through the internal cavity in opposing directions (e.g., simultaneous movement of the first segment 50-1 in the first direction D1, and movement of the second segment 50-2 in the second direction D2, or vice-versa). Such engagement is also configured to prevent free passage of the first and second segments 50-1, 50-2 through the internal cavity in the same direction (e.g., movement of both segments 50-1, 50-2 in the first direction D1, or movement of both segments 50-1, 50-2 in the second direction D2).
The apparatus 5 is configured to be placed at the top of a cord channel enclosure in order to guide passage of a lift cord or lift chain into and out of the cord channel enclosure, as part of a cod actuating assembly. Such a cord channel enclosure may include a slider moveably engaged thereto, with the slider being configured to selectively engage the lift cord or lift chain through a slot defined in the cord channel enclosure, so that a user can effectuate movement of the lift cord or lift chain without contacting the lift cord or lift chain. In certain embodiments, a loop of lift cord or lift chain is continuous. In certain embodiments, a loop of lift cord or lift chain is discontinuous, wherein ends of the lift cord or lift chain outside of a cord channel enclosure may be coupled to an intermediate member (e.g., a clutch assembly, a roller, or other moveable member of configured to move the architectural opening covering) to close the loop.
While specific aspects, features and illustrative embodiments have been disclosed herein, it will be appreciated that the disclosure extends to and encompasses numerous other variations, modifications, and alternative embodiments, as will suggest themselves to those of ordinary skill in the pertinent art, based on the disclosure herein. Various combinations and sub-combinations of the structures described herein are contemplated and will be apparent to a skilled person having knowledge of this disclosure. Any of the various features and elements as disclosed herein may be combined with one or more other disclosed features and elements unless indicated to the contrary herein. Correspondingly, the invention as hereinafter claimed is intended to be broadly construed and interpreted, as including all such variations, modifications and alternative embodiments, within its scope and including equivalents of the claims.
The present application claims priority to U.S. Provisional Patent Application No. 63/344,707, entitled “Devices and Systems for Directing and Separating and Controlling Dual Directional Cords and Chains Used to Safely Lift and Lower Architectural Opening Coverings,” filed on May 23, 2022, wherein the entire contents of the foregoing application are hereby incorporated by reference herein.
Number | Date | Country | |
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63344707 | May 2022 | US |