Appliance and method for surface treatment of a board shaped material and floorboard

Information

  • Patent Grant
  • 9623433
  • Patent Number
    9,623,433
  • Date Filed
    Friday, November 2, 2012
    11 years ago
  • Date Issued
    Tuesday, April 18, 2017
    7 years ago
Abstract
A device for coating surface portions of a board material with a liquid material. The device includes a wheel which transfers the coating material and compressed air which positions the coating material. A method for surface coating and a floorboard with a finished surface portion.
Description
TECHNICAL FIELD

The invention relates generally to the technical field of surface treatment of sheet-shaped blanks. The invention relates to a device and a method for providing such surface treatment. The invention also concerns a floorboard with a machined and finished edge. The invention is particularly suited for use in floorboards having mechanical locking systems. More specifically, the invention relates above all to floors of the type that has a core and a decorative top layer on the upper side of the core.


FIELD OF APPLICATION

The present invention is particularly suited for use in floating floors, which are made of floorboards, which on the one hand are joined mechanically with a joint system which is integrated with the floorboard, i.e. factory mounted, and on the other hand are made up of one or more preferably moisture-proof upper layers of decorative laminate, preferably comprising sheet material impregnated with thermosetting resins or other decorative plastic material, an intermediate core of wood fiber-based material or plastic material and preferably a lower balancing layer on the rear side of the core. The following description of prior-art techniques, problems of known systems as well as the objects and features of the invention will therefore as non-limiting examples be aimed mainly at this field of application, in particular, laminate floors as well as varnished, oiled or painted wooden floors. However, it should be emphasized that the invention can be used for any boards, e.g., floor, wall, ceilings and wall panels, and in any board materials and in floorboards with any joint systems and also floorboards which are not floating but which are glued or nailed to a subfloor. The invention can thus also be applicable to, for instance, floors with one or more layers of wood, plastic material, linoleum or combinations of different materials, such as wood, plastic, cork, rubber or other materials that are used as surface layers in floors. The invention can also be applied to make decorative surface portions in homogeneous materials, for instance homogeneous wooden floors, or to apply moisture-repellent layers, friction-changing layers, glue or the like to joint portions in sheet-shaped blanks.


BACKGROUND OF THE INVENTION

Laminate flooring usually consists of a core of a 6-9 mm fiberboard, a 0.2-0.8 mm thick upper decorative top layer of laminate, preferably comprising sheet material impregnated with thermosetting resins and a 0.1-0.6 mm thick lower balancing layer of laminate, plastic, paper or like material. The top layer provides appearance and durability to the floorboards. The core provides stability, and the balancing layer keeps the board plane when the relative humidity (RH) varies during the year. The floorboards are generally laid floating, i.e., without gluing, on an existing subfloor.


Traditional hard floorboards in floating flooring of this type are usually joined by means of glued tongue and groove joints.


In addition to such traditional floors, floorboards have recently been developed which do not require the use of glue and instead are joined mechanically by means of so-called mechanical joint systems. These systems comprise locking means, which lock the boards horizontally and/or vertically. The mechanical joint systems can be formed by machining of the core of the board. Alternatively, parts of the locking system can be formed of a separate material, which is integrated with the floorboard.


The main advantages of floating floors with mechanical joint systems are that they can easily and quickly be laid with great accuracy. A further advantage of the mechanical joint systems is that the edge portions of the floorboards can be made of materials, which need not have good gluing properties. The edge portions of the floorboard can therefore be impregnated with, for instance, wax, in order to improve the moisture properties.


The most common core material is fiberboard with high density and good stability, usually called HDF—High Density Fiberboard. Other wood fiber based board materials, which could be used are, e.g., MDF (Medium Density Fiberboard), chipboard, plywood and OSB (Oriented Strand Board).


Laminate flooring and also many other floorings with a decorative top layer of plastic, linoleum, wood, veneer, cork and the like are made by the surface layer and the balancing layer being applied to a core material. This application may take place by gluing a previously manufactured decorative layer, for instance when the fiberboard is provided with a decorative high pressure laminate which is made in a separate operation where a plurality of sheets of paper, impregnated with thermosetting resins, are compressed under high pressure and at a high temperature. The currently most common method when making laminate flooring, however, is direct laminating which is based on a more modern principle where both manufacture of the decorative laminate layer and the fastening to the fiberboard take place in one and same manufacturing step. Sheets of paper, impregnated with thermosetting resins, are applied directly to the board and pressed together under pressure and heat without any gluing.


Thick top layers of wood, for instance 1-4 mm, are usually applied to a core consisting of wood blocks whose fiber direction is perpendicular to the fiber direction of the surface layer. Particle board, fiberboard or plywood is also used both when the top layer is thick and also when the top layers are thin veneer with a thickness of, for instance, 0.2-1.0 mm. The top layer of wood is usually protected with one or more layers of oil or varnish. In terms of manufacture it is advantageous if the surface treatment takes place before machining of the edge.


In addition to these methods, a number of other methods are used to provide the core with a surface layer. The core can be painted and varnished. A decorative pattern can be printed on the core surface, which is then, for instance, varnished with a wear layer.


As a rule, the above methods result in a floor element in the form of a large board, which is then sawn into, for instance, some ten floor panels, which are then machined along the edges to floorboards.


The machining of the edges is made in advanced milling machines where the floor panel is positioned between one or more chains and bands mounted in bearings, so that the floor panel can be moved at a high speed and with great accuracy past a number a milling motors, which are provided with diamond cutting tools or metal cutting tools, which machine the edge of the floor panel.


In all these manufacturing methods, the floor panel usually has a top layer when forming its edges by machining.


In recent years it has become more common to provide the above-mentioned floor types with bevels or decorative grooves preferably at the joint edges but also on the surface. These parts are made after providing the floorboard with the decorative top layer. After machining, the edge or decorative grooves must thus as a rule be coated in different manners with, for instance, varnish, paint or the like to achieve the necessary decorative properties and to protect the visible and exposed parts from moisture, dirt and wear. Parts of the joint system that are not visible from the surface are often also coated with property-improving agents, for instance wax, to improve the moisture-resistance and the laying function.


Known Techniques and Problems Thereof

In manufacture of a laminate floor with, for instance, beveled edges or decorative grooves, which uncover the HDF core, the uncovered edge is protected with, for instance, paint or adhesive tape. Coating with paint usually occurs immediately after machining of the edge using spray nozzles. It is difficult to achieve efficient accuracy in relation to the surface of the top layer of the floorboard and in relation to corner portions. It is also difficult to achieve the required speeds. Existing equipment is complicated, expensive and requires much maintenance. The paint covering the machined fibers is difficult to apply.


It is known that joint portions in wooden floors can be coated by means of wheels or rolls, which apply a varnish layer to an edge portion. The existing technique does not permit sufficiently high speeds and above all accuracy is not satisfactory. In many cases there will be undesirable residues of varnish on the surface of the decorative top layer. If this is to be avoided, there is a great risk that parts of the edge portions will not be coated.


SUMMARY AND OBJECTS

A first object is to provide a device and a method for coating a surface portion of sheet-shaped blanks, comprising a top layer, with liquid material, which eliminates or reduces one or more of the problems occurring in connection with the coating of machined portions, above all edge portions, with great accuracy.


A second object is to provide a floorboard with a decorative top layer of laminate, comprising sheet material impregnated with thermosetting resins, a core of a wood fiber based board, preferably HDF and a machined visible joint edge consisting of the core material. The machined edge, which thus consists of HDF fibers, is impregnated with a liquid material that is moisture-repellent, decorative and which besides is easier to apply with great accuracy to the machined edge than are the coating materials currently used.


The first object is achieved by the condition that the coating of, for instance, a machined surface portion, which touches an unmachined surface of a decorative top layer, should take place by means of a wheel which transfers a liquid material to the machined portion as well as to the unmachined surface of the top layer. The device has a compressed air system that blows away excessive rests of the liquid material from the surface of the unmachined top layer and towards the machined surface portion.


By selecting suitable chemicals that do not adhere to the unmachined surface of the top layer, especially if they are blown away preferably immediately after coating, exact application can occur where all machined surface portions closest to the unmachined surface of the top layer have obtained a coating while at the same time the unmachined surface of the top layer is free from the applied chemicals. Laminate floors and many other floors often have a surface, which is embossed to resemble a wood structure. In this context, compressed air is more efficient than other known methods, such as scraping off, to remove excess coating from the unmachined surface.


The invention is particularly suited for use in the joint edge portions of the floorboards, but one or more decorative recessed grooves according to the invention can also be arranged in any position between the joint edge portions of the floorboards.


The floorboard can thus have a surface that consists of a plurality of surface portions with decorative recessed grooves so that a surface pattern is formed with a pattern corresponding to tiles or elongate blocks or the like. Decorative surface portions can be placed in any position on the surface of the floorboard and they may have any extent or shape. They can be arranged on both neighboring edges of two joined floorboards, but they can also be arranged on one edge only. The decorative surface portion can, but need not, have an extent covering the entire joint edge. The decorative surface portion can be parallel to the joint edge but it can also have a deviating shape, such as wave-shaped. Moreover it does not need to have the same depth from the floor surface along its entire extent or between two neighboring joint edges. Coating of such variants can be effected by means of a wheel moving vertically and/or horizontally as the board is moved past the wheel. Decorative surface grooves in the surface of the board can be coated by means of one or more wheels cooperating with one or more compressed air nozzles that blow liquid excess material towards the inner parts of the grooves.


The invention is particularly suited for use in floorboards with mechanical joint systems which enable exact positioning of the decorative surface portions of the floorboards relative to each other and impregnation of joint edges to increase moisture resistance.


According to a first aspect, a device is provided for coating a surface portion of a sheet-shaped blank, comprising wood or wood fibers and an unmachined top layer, with a liquid coating material, said device comprising a wheel and a compressed air nozzle. The wheel transfers the coating material to the surface portion by a rotary motion, and the compressed air nozzle moves the coating material in a contactless manner using an air flow.


According to a second aspect, a method is provided for making a decorative edge on a floorboard, which has an unmachined top layer and a machined surface portion in the edge. The surface portion touches the unmachined surface of the top layer. The method is characterized in that the surface portion and a part of the unmachined surface of the top layer are coated with a liquid coating material, and that the coating material on the surface is then moved by air towards the machined surface portion.


The second object is achieved by a floorboard with a top layer preferably comprising sheet material impregnated with thermosetting resins a core of HDF and a machined edge of HDF which is impregnated with a pigmented oil.


The uncovered core is impregnated after machining. Such impregnation can take place with great accuracy if chemicals such as different types of pigmented oil or pigmented wax are used. Pigmented oil can be more suitable than wax since it does not have to be melted before application. A characteristic feature of these agents is that, in contrast to paint, they do not adhere to the laminate surface and, when blown away from the surface of the top layer and towards the machined surface portion with uncovered HDF fibers, they penetrate quickly into the core of the floorboard. Coating of a machined and beveled edge can take place quickly and easily with great accuracy. The invention allows essentially the entire laminate surface closest to the machined HDF edge to be free from coating material while at the same time essentially the entire HDF edge closest to the unmachined surface of the top layer is impregnated.


The machined joint edge of HDF, which is visible when the floorboards are joined can, of course, according to the invention be machined to a number of varying shapes, such as rounded, beveled in combination with different angles and radii. There may also be recessed grooves essentially parallel to the surface.


Examples of embodiments of the invention will now be described in more detail with reference to the accompanying drawings.





BRIEF DESCRIPTION OF THE DRAWINGS


FIGS. 1a-b show a device for coating of board material.



FIGS. 2a-c show examples of coating of different surface portions in a floor with a mechanical locking system.



FIGS. 3a-b show examples of coating with excess paint which is sprayed away from the surface.



FIGS. 4a-c show coating by means of a plurality of wheels.



FIGS. 5a-b show the embodiments according to FIGS. 2a and 2c enlarged





DESCRIPTION OF EMBODIMENTS OF THE INVENTION


FIG. 1a shows a device according to an embodiment of the invention, for coating a surface portion of sheet-shaped blank 1, comprising a core 30 and a top layer 31, seen parallel to the direction of travel of the board and FIG. 1b shows the device seen perpendicular to the direction of travel of the board.


The sheet-shaped blank, for instance a floorboard 1 with a top layer, is driven preferably through a machining line horizontally in a direction D. In this embodiment, the floorboard 1 is oriented with an unmachined surface of the top layer 31 downwards. A machined surface portion 21, with the top layer removed touches a wheel 2, which rotates in the direction of travel R of the floorboard by means of a driving device 8. The wheel 2 is rotated at the same peripheral speed as the speed of feeding of the floorboard 1. The driving device 8 can rotate the wheel 2 at different speeds, preferably between 10 and 200 m/min. A suitable speed in connection with manufacture of floors is about 60-130 m/min. Using suitable chemicals, wheel diameters and materials selected for the wheel 2, high speeds of up to 200 m/min can be achieved without the coating material leaving the wheel. A suitable wheel diameter is 120-200 mm. The wheel can be provided with a freewheel so that any difference in speed between the board 1 and the wheel 2 can be leveled out. The width of the wheel portion W, which transfers the coating to the sheet-shaped blank, is preferably smaller than the width of the sheet-shaped blank and preferably in the range of 0.1-20 mm.


The wheel 2 is coated with a liquid material 6, such as pigmented oil, varnish, paint, wax, glue and the like, in a container 6 which preferably has a splash guard. The container can be provided with an inlet, a discharge and an overflow tube 11 for returning purposes. The coating wheel 2 has a main plane 201 and an outer edge wall 202 extending in a direction other than in the main plane 201 such that the outer edge wall 202 faces radially outward from the coating wheel 2.


In order to obtain the correct amount of coating material 6 on the wheel 2 there is preferably a scraper, which can be controlled and locked by a micrometer. It should be possible to adjust the wheel 2 with great accuracy relative to the board at an angle as well as vertically and horizontally. This is suitably performed by means of a turnable coordinate table 9. In FIG. 1a the wheel has an angle of about 10 degrees to the vertical plane. Suitable angles for coating of beveled edges are 0-45 degrees. A pump 7 can be used to continuously circulate the liquid coating material 6 via a filter.


A photocell, a mechanical device or the like can be arranged to activate a compressed air system with a nozzle 3 which blows excessive coating material away from the unmachined surface of the top layer 31 by an air flow A. Excessive material blown away by compressed air can be caught in a container 10 provided with a filter. The equipment can be provided with a PLC (Programmable Control System) controlled automatic cleaning system. The device allows coating with narrow tolerances. For instance, coating can be performed with an accuracy of about 0.1 mm in relation to the unmachined surface of the top layer. Optimum results are achieved preferably if the floorboard is correctly positioned relative to the wheel. This positioning can take place in the machining unit by means of, for instance, chains and bands, or when the floorboard leaves the machining unit 16 by means of rules and pressing rollers. To achieve great accuracy it is also preferable for the wheel 2 to have essentially the same peripheral speed as the floorboard. It is advantageous if the difference in speed is less than 10 m/min. For a good result, it is not necessary for the wheel 2 to touch the floorboard. The coating material is transferred to the floorboard by surface tension.



FIG. 2a illustrates coating of a decorative groove 21 which is substantially parallel to the surface of the top layer 31. In this embodiment an air flows A is used to blow away excessive coating material 6 from the surface of the top layer. FIG. 2b illustrates a beveled edge 22. FIG. 2c illustrates coating of a groove 23 which is located at a distance from the joint edge. In this embodiment, two air flows A, A′ can be used to blow away excessive coating material 6 from the surface and towards the groove.



FIGS. 3a and 3b illustrate how a beveled edge 22, without the top layer, can be coated with liquid coating material, such as varnish or pigmented oil. In this embodiment, the floorboard 1 has an unmachined surface of a top layer 31 of, e.g., a laminate made of sheet material impregnated with thermosetting resins or varnished wood. The beveled edge is coated with coating material 6 which partly settles on the unmachined surface of the top layer 31. Excessive coating material is blown away by compressed air A which in this embodiment is blown parallel to the surface of the board and moves the excess material towards the beveled edge 22. FIG. 3b illustrates how the coating material 6 penetrates into the core 30 while at the same time the unmachined surface of the top layer 31 is free from coating material. Particularly good penetration can be achieved if the core consists of wood fiber-based materials, such as HDF, and if pigmented oils with a suitable viscosity are used, which is adapted to the absorbing capacity of the HDF material.



FIGS. 5a and 5b illustrate an enlargement of the coating according to the embodiments in FIGS. 2a and 2c. The coating wheel 2 is arranged so as to transfer a liquid coating material 6 via surface tension from the outer edge wall 202 of the coating wheel 2 to the machined surface portion. The machined surface portions are coated with coating material 6 which partly settles on the unmachined surface of the top layer 31. The excessive coating material on the surface of the top layer is removed by an airflow. In the embodiment in FIG. 5a a groove in the sheet-shaped blank is coated. The width of the wheel portion W, which transfers coating material to the groove, is essentially equal to the width of the groove P or slightly smaller. In the embodiment in FIG. 5b an edge groove of the sheet-shaped blank is coated. The width of the wheel W, which transfers coating material to the edge groove, is preferably larger than the width of the edge groove P.


If the edge of the wheel 2 has a suitable design and if the amount of coating material 6 is well adjusted while at the same time the amount, pressure and direction of the air are controlled in a convenient manner, coating of the machined edge can be performed with a better result than in using prior-art technique.



FIGS. 4a-c illustrate how a beveled edge 22, without the top layer and parts of the mechanical joint system, in this case the tongue portion 32, can be coated, for instance, with a decorative material on the beveled edge 22 and with an impregnating moisture-repellent material on the tongue 32.


In this embodiment coating is performed using two wheels 2, 2′. The nozzle 3 has an outlet 24 directing the air substantially parallel to the unmachined surface of the top layer 31 towards the edge portion 22.


In this embodiment the second wheel 2′ operates substantially horizontally. The wheel can be coated with suitable liquid substances in different ways using, for example, a spray nozzle 25, with felt or suitable fiber materials containing the coating material and the like. Alternatively the wheel 2′ can rotate in an associated vessel where the edges of the wheel establish a seal against the edges of the vessel. A plurality of wheels can be used. Various chemicals can be dried, hardened and the like after coating according to prior art, using ultrasound, UV light, heat etc.


The edge of the wheels 2 can be designed in various ways and they can operate at optional angles from above and from below. All parts of a mechanical joint system that can be machined by means of large rotating tools can also be coated by means of wheels, preferably, but not necessarily, in combination with compressed air which facilitates positioning of the coating material.


Wheels are preferably made of metal but they can also wholly or partly be made of plastic or rubber material. They can be heated and they can contain ducts directing the coating material to different contact surfaces between wheel and board. A plurality of different coating materials can be applied in different steps in succession. The wheels can also be used to shape, by pressure, parts of the joint edge by compression of fibers. Vacuum can be applied to the board in order to facilitate penetration. Liquid materials can be applied which after hardening become elastic and which then may constitute a joint seal that prevents moisture from penetrating through the joint system. In this case the edges do not have to be beveled.


The chemical composition of the coating material is important for a good result. A suitable chemical for coating of wood fiber-based board materials such as HDF, MDF, particle board, plywood and the like is pigmented oil. Such a chemical quickly penetrates into wood fiber-based materials, prevents penetration of moisture into the machined surface portion while at the same time different pigments make it possible to provide decorative edge portions or grooves which may have the same shades of color as the surface of the top layer, or shades deviating therefrom. Suitable pigments are organic pigments which are used, inter alia, in the graphical industry for printing on paper. These pigments function well together with wood-based board materials. Vegetable alkyds can be used as binder for the pigments. Mineral oil can be used to reduce the viscosity so that the coating material quickly and easily can penetrate into the wood fiber-based core while at the same time it adheres to the wheel and does not leave the wheel at high peripheral speeds. A suitable composition measured in parts by weight is about 10-15% organic pigments, about 30-35% vegetable alkyds and 50-55% mineral oil. These parts by weight can also be 5 percentage units greater or smaller than the range stated. Of course, also other mixtures can be used within the scope of an important basic principle that the coating material should contain pigments, a binder and a viscosity-reducing agent. Another important basic principle is that the mixing ratios should be such that the greatest share is a viscosity-reducing agent while the lowest share is pigments.


Further chemical substances can be added, such as other types of oils, hardeners and like agents. These agents can also be combined with additives that can improve the durability, such as alumina. It goes without saying that these additives may affect the above mixing ratios.


Pigmented oil is highly convenient for use in floorboards with a surface layer of laminate. The oil does not penetrate into the laminate surface and easily slides off the laminate surface without leaving any visible traces when exposed to a suitable air flow which directs the oil towards the machined joint edge where it is easily and quickly absorbed by the HDF fibers.


The chemical composition described above also constitutes an invention which can be used independently as a coating material, for instance together with the prior-art methods of, for instance, coating a surface in a joint edge preferably of a floorboard with a wood fiber-based core or surface layer.


There may be a number of variants. The device can be used for coating of previously treated surfaces and for changing the surface properties in terms of appearance and function. Compressed air can be used to position and move liquid coating material also in the cases when coating is performed in some other manner than by means of wheels, for instance by means of coating tools that coat machined surfaces.

Claims
  • 1. A device comprising: a machining device which removes the top layer of a building panel in order to obtain a machined surface portion, the machined surface portion comprising core material of the building panel;a container for containing a liquid coating material;a coating wheel having a main plane and an outer edge wall extending in a direction other than in the main plane such that the outer edge wall faces radially outward from the coating wheel, said coating wheel being arranged so as to obtain the liquid coating material from the container and transfer the liquid coating material via surface tension from the outer edge wall of the coating wheel to the machined surface portion by a rotary motion, to obtain a coating which covers said machined surface portion; anda positioning device for positioning of the building panel relative to the coating wheel;wherein the coating wheel is positioned below the machined surface portion.
  • 2. The device of claim 1, wherein the positioning device comprises chains and bands.
  • 3. The device of claim 1, wherein the machining device removes an edge portion of the top layer of the building panel such that the machined surface portion is an edge of the sheet-shaped blank.
  • 4. The device of claim 1, wherein the machining device removes a groove portion of the top layer of the building panel such that the machined surface portion is a groove in the sheet-shaped blank.
  • 5. The device of claim 1, wherein the machining device is configured to remove a laminate top layer material from an HDF core material.
  • 6. The device of claim 1, wherein the machining device is configured to remove a plastic, linoleum or rubber top layer material from an HDF core material.
  • 7. The device of claim 1, wherein the machining device is configured to remove a wood or wood veneer protected with one or more layers of oil or varnish top layer material from a wood or wood fiber core material.
  • 8. The device of claim 1, wherein the machining device is configured to remove a protecting layer of oil or varnish top layer material from a massive wood core material.
  • 9. The device of claim 1, wherein the coating wheel is configured to apply a pigmented oil coating material.
  • 10. The device of claim 1, wherein the coating wheel is configured to apply a liquid coating material comprising pigments, a binder and a viscosity-reducing agent.
  • 11. The device of claim 1, wherein the coating wheel is configured to apply a liquid coating material comprising organic pigments, vegetable alkyds and mineral oil.
  • 12. The device of claim 1, wherein the coating wheel is adjustable relative to the building panel at a vertical or horizontal angle.
  • 13. The device of claim 1, wherein container comprises a first and second container, and wherein the liquid coating material is circulating between the first and second container to obtain a correct amount of liquid coating material in the first container supplied to the coating wheel.
  • 14. The device of claim 1, wherein a part of the coating wheel is arranged to rotate in the container.
  • 15. The device of claim 1, wherein the container is positioned below the building panel.
  • 16. The device of claim 1, wherein the coating wheel has an application surface that transfers the liquid coating material directly onto the machined surface portion, and the application surface of the coating wheel is positioned below the machined surface portion.
  • 17. The device of claim 1, wherein the entire coating wheel is positioned below the machined surface portion.
  • 18. The device of claim 1, further comprising an air system arranged downstream of the coating wheel, the air system configured to remove excess liquid coating material from a top surface of the building panel.
  • 19. The device of claim 14, wherein the container includes the liquid coating material.
  • 20. A device comprising: a machining device which removes the top layer of a building panel in order to obtain a machined surface portion, the machined surface portion comprising core material of the building panel;a coating wheel having a main plane and an outer edge wall extending in a direction other than in the main plane such that the outer edge wall faces radially outward from the coating wheel, said coating wheel being arranged so as to transfer a liquid coating material directly from the outer edge wall of the coating wheel to the machined surface portion by a rotary motion, to obtain a coating which covers said machined surface portion; anda positioning device for positioning of the building panel relative to the coating wheel;wherein the coating wheel is positioned below the machined surface portion,further comprising an air system arranged downstream of the coating wheel, the air system configured to remove excess liquid coating material from a top surface of the building panel,wherein the air system includes a compressed air nozzle disposed proximal to the top surface of the building panel, said compressed air nozzle directing the excess liquid coating applied to the top surface toward the machined surface portion of the building panel,whereinwhen in use, the coating wheel transfers the excess liquid coating to the machined surface portion and to at least part of the top surface of the building panel, and the compressed air nozzle applies air to the top surface so as to move at least the excess liquid coating applied to the top surface in a contactless manner using an air flow, andwhen in use, the air nozzle applies air in a direction substantially parallel to the top surface of the building panel and towards the main plane of the coating wheel.
  • 21. The device of claim 1, wherein the coating wheel is moved vertically and/or horizontally with respect to the building panel as the positioning device moves the building panel past the coating wheel at a feeding speed.
Priority Claims (1)
Number Date Country Kind
0402419 Oct 2004 SE national
CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a continuation of U.S. application Ser. No. 11/822,683, now abandoned, which is a continuation of U.S. application Ser. No. 11/163,085, filed on Oct. 4, 2005, now granted as U.S. Pat. No. 8,042,484, which claims the benefit of U.S. Provisional Application No. 60/615,963, filed on Oct. 6, 2004, and which claims the priority of SE 0402419-6, which was filed in Sweden on Oct. 5, 2004. The contents of U.S. application Ser. No. 11/822,683, U.S. application Ser. No. 11/163,085, U.S. Provisional Application No. 60/615,963 and SE 0402419-6 are incorporated herein by reference.

US Referenced Citations (392)
Number Name Date Kind
213740 Conner Apr 1879 A
714987 Wolfe Dec 1902 A
753791 Fulghum Mar 1904 A
1124228 Houston Jan 1915 A
1194636 Joy Aug 1916 A
1371856 Cade Mar 1921 A
1407679 Ruthrauff Feb 1922 A
1454250 Parsons May 1923 A
1468288 Een Sep 1923 A
1477813 Daniels et al. Dec 1923 A
1510924 Daniels et al. Oct 1924 A
1540128 Houston Jun 1925 A
1568605 Hough Jan 1926 A
1575821 Daniels Mar 1926 A
1602256 Sellin Oct 1926 A
1602267 Karwisch Oct 1926 A
1615096 Meyers Jan 1927 A
1622103 Fulton Mar 1927 A
1622104 Fulton Mar 1927 A
1637634 Carter Aug 1927 A
1644710 Crooks Oct 1927 A
1660480 Daniels Feb 1928 A
1714738 Smith May 1929 A
1718702 Pfiester Jun 1929 A
1734826 Pick Nov 1929 A
1764331 Moratz Jun 1930 A
1778069 Fetz Oct 1930 A
1787027 Wasleff Dec 1930 A
1790178 Sutherland, Jr. Jan 1931 A
1823039 Gruner Sep 1931 A
1859667 Gruner May 1932 A
1809393 Rockwell Jun 1932 A
1898364 Gynn Feb 1933 A
1906411 Potvin May 1933 A
1929871 Jones Oct 1933 A
1940377 Storm Dec 1933 A
1953306 Moratz Apr 1934 A
1986739 Mitte Jan 1935 A
1988201 Hall Jan 1935 A
2026511 Storm Dec 1935 A
2044216 Klages Jun 1936 A
2082186 Staude Jun 1937 A
2165210 Baldwin Jul 1939 A
2266464 Kraft Dec 1941 A
2269926 Crooks Jan 1942 A
2276071 Scull Mar 1942 A
2324628 Kähr Jul 1943 A
2398632 Frost et al. Apr 1946 A
2430200 Wilson Nov 1947 A
2495862 Osborn Jan 1950 A
2497837 Nelson Feb 1950 A
2679231 Pomper et al. May 1954 A
2740167 Rowley Apr 1956 A
2780253 Joa Feb 1957 A
2791983 Driskell May 1957 A
2811133 Heino Oct 1957 A
2851740 Baker Sep 1958 A
2865058 Andersson, et al. Dec 1958 A
2872712 Brown et al. Feb 1959 A
2893468 Fieroh Jul 1959 A
2894292 Gramelspacher Jul 1959 A
2947040 Schultz Aug 1960 A
3045294 Livezey, Jr. Jul 1962 A
3050758 Wilkins Aug 1962 A
3100556 De Ridder Aug 1963 A
3120083 Dahlberg, et al. Feb 1964 A
3125138 Bolenbach Mar 1964 A
3182769 De Ridder May 1965 A
3200553 Frashour et al. Aug 1965 A
3203149 Soddy Aug 1965 A
3247638 Gay Apr 1966 A
3267630 Omholt Aug 1966 A
3282010 King, Jr. Nov 1966 A
3301147 Clayton et al. Jan 1967 A
3310919 Bue et al. Mar 1967 A
3339525 Roberts Sep 1967 A
3341351 Brewer Sep 1967 A
3347048 Brown et al. Oct 1967 A
3354867 Pomper et al. Nov 1967 A
3377931 Hilton Apr 1968 A
3387422 Wanzer Jun 1968 A
3407784 Hitt Oct 1968 A
3440790 Nerem Apr 1969 A
3460304 Braeuninger et al. Aug 1969 A
3481810 Waite Dec 1969 A
3508523 De Meerleer Apr 1970 A
3526420 Brancalcone Sep 1970 A
3538665 Gohner Nov 1970 A
3548559 Levine Dec 1970 A
3553919 Omholt Jan 1971 A
3555762 Costanzo, Jr. Jan 1971 A
3579941 Tibbals May 1971 A
3627608 Steiner et al. Dec 1971 A
3694983 Couquet Oct 1972 A
3714747 Curran Feb 1973 A
3731445 Hoffmann et al. May 1973 A
3759007 Thiele Sep 1973 A
3768846 Hensley et al. Oct 1973 A
3786608 Boettcher Jan 1974 A
3825381 Dunning et al. Jul 1974 A
3842562 Daigle Oct 1974 A
3857749 Yoshida Dec 1974 A
3859000 Webster Jan 1975 A
3902293 Witt et al. Sep 1975 A
3908053 Hettich Sep 1975 A
3932258 Brinkman et al. Jan 1976 A
3936551 Elmendorf et al. Feb 1976 A
3988187 Witt et al. Oct 1976 A
3998181 Bellen et al. Dec 1976 A
4004774 Houston Jan 1977 A
4037377 Howell Jul 1977 A
4054477 Curran Oct 1977 A
4076880 Geschwender Feb 1978 A
4084996 Wheeler Apr 1978 A
4090338 Bourgade May 1978 A
4099358 Compaan Jul 1978 A
4100710 Kowallik Jul 1978 A
4102975 Doerer Jul 1978 A
4147448 Jeffery Apr 1979 A
4169688 Toshio Oct 1979 A
RE30233 Lane et al. Mar 1980 E
4227430 Jansson et al. Oct 1980 A
4242390 Nemeth Dec 1980 A
4290248 Kemerer et al. Sep 1981 A
4299070 Oltmanns et al. Nov 1981 A
4304083 Anderson Dec 1981 A
4426820 Terbrack et al. Jan 1984 A
4471012 Maxwell Sep 1984 A
4489115 Layman et al. Dec 1984 A
4501102 Knowles Feb 1985 A
4561233 Harter et al. Dec 1985 A
4567706 Wendt Feb 1986 A
4612074 Smith et al. Sep 1986 A
4612745 Hovde Sep 1986 A
4641469 Wood Feb 1987 A
4643237 Rosa Feb 1987 A
4645481 Klapp Feb 1987 A
4646494 Saarinen et al. Mar 1987 A
4648165 Whitehorne Mar 1987 A
4653242 Ezard Mar 1987 A
4703597 Eggemar Nov 1987 A
4715162 Brightwell Dec 1987 A
4716700 Hagemeyer Jan 1988 A
4738071 Ezard Apr 1988 A
4751957 Vaught Jun 1988 A
4769963 Meyerson Sep 1988 A
4819932 Trotter, Jr. Apr 1989 A
4822440 Hsu et al. Apr 1989 A
4831806 Niese et al. May 1989 A
4845907 Meek Jul 1989 A
4850838 Wagner et al. Jul 1989 A
4905442 Daniels Mar 1990 A
5029425 Bogataj Jul 1991 A
5069940 Wenrick Dec 1991 A
5096408 Bielfeldt Mar 1992 A
5111579 Andersen May 1992 A
5113632 Hanson May 1992 A
5117603 Weintraub Jun 1992 A
5148850 Urbanick Sep 1992 A
5165816 Parasin Nov 1992 A
5179812 Hill Jan 1993 A
5190088 Thomassen et al. Mar 1993 A
5213819 Bielfeldt May 1993 A
5216861 Meyerson Jun 1993 A
5253464 Nilsen Oct 1993 A
5271564 Smith Dec 1993 A
5286545 Simmons, Jr. Feb 1994 A
5295341 Kajiwara Mar 1994 A
5322584 Severson et al. Jun 1994 A
5328735 Okazaki Jul 1994 A
5349796 Meyerson Sep 1994 A
5390457 Sjölander Feb 1995 A
5433806 Pasquali et al. Jul 1995 A
5474831 Nystrom Dec 1995 A
5497589 Porter Mar 1996 A
5502939 Zadok et al. Apr 1996 A
5540025 Takehara et al. Jul 1996 A
5560569 Schmidt Oct 1996 A
5567497 Zegler et al. Oct 1996 A
5570554 Searer Nov 1996 A
5582906 Romesberg et al. Dec 1996 A
5587218 Betz Dec 1996 A
5597024 Bolyard et al. Jan 1997 A
5613894 Delle Vedove Mar 1997 A
5618602 Nelson Apr 1997 A
5630304 Austin May 1997 A
5633045 Smith May 1997 A
5641553 Tingley Jun 1997 A
5653099 MacKenzie Aug 1997 A
5671575 Wu Sep 1997 A
5695875 Larsson et al. Dec 1997 A
5706621 Pervan Jan 1998 A
5728476 Harwood et al. Mar 1998 A
5755068 Ormiston May 1998 A
5768850 Chen Jun 1998 A
5797237 Finkell, Jr. Aug 1998 A
5823240 Bolyard et al. Oct 1998 A
5827592 Van Gulik et al. Oct 1998 A
5860267 Pervan Jan 1999 A
5899038 Stroppiana May 1999 A
5900099 Sweet et al. May 1999 A
5925211 Rakauskas Jul 1999 A
5935668 Smith Aug 1999 A
5943239 Shamblin et al. Aug 1999 A
5968625 Hudson Oct 1999 A
5987839 Hamar et al. Nov 1999 A
6006486 Moriau et al. Dec 1999 A
6023907 Pervan Feb 2000 A
6029416 Andersson Feb 2000 A
6094882 Pervan Aug 2000 A
6101778 Martensson Aug 2000 A
6115926 Robell Sep 2000 A
6119423 Costantino Sep 2000 A
6126883 Troetscher et al. Oct 2000 A
6134854 Stanchfield Oct 2000 A
6146252 Martensson Nov 2000 A
6148884 Bolyard et al. Nov 2000 A
6173548 Hamar et al. Jan 2001 B1
6180211 Held Jan 2001 B1
6182410 Pervan Feb 2001 B1
6203653 Seidner Mar 2001 B1
6205639 Pervan Mar 2001 B1
6209278 Tychsen Apr 2001 B1
6216403 Belbeoc'h Apr 2001 B1
6216409 Roy et al. Apr 2001 B1
6247285 Moebus Jun 2001 B1
6260326 Muller-Hartburg Jul 2001 B1
6314701 Meyerson Nov 2001 B1
6324803 Pervan Dec 2001 B1
6332733 Hamberger et al. Dec 2001 B1
6339908 Chuang Jan 2002 B1
6345481 Nelson Feb 2002 B1
6363677 Chen et al. Apr 2002 B1
6374880 Macpherson Apr 2002 B2
6385936 Schneider May 2002 B1
6397547 Martensson Jun 2002 B1
6401415 Garcia Jun 2002 B1
6421970 Martensson et al. Jul 2002 B1
6438919 Knauseder Aug 2002 B1
6446405 Pervan Sep 2002 B1
6490836 Moriau et al. Dec 2002 B1
6497079 Pletzer et al. Dec 2002 B1
6505452 Hannig et al. Jan 2003 B1
6510665 Pervan Jan 2003 B2
6516579 Pervan Feb 2003 B1
6526719 Pletzer et al. Mar 2003 B2
6532709 Pervan Mar 2003 B2
6536178 Palsson et al. Mar 2003 B1
6584747 Kettler et al. Jul 2003 B2
6601359 Olofsson Aug 2003 B2
6606834 Martensson et al. Aug 2003 B2
6617009 Chen et al. Sep 2003 B1
6647689 Pletzer et al. Nov 2003 B2
6647690 Martensson Nov 2003 B1
6670019 Andersson Dec 2003 B2
6672030 Schulte Jan 2004 B2
6679011 Beck Jan 2004 B2
6684592 Martin Feb 2004 B2
6715253 Pervan Apr 2004 B2
6722809 Hamberger et al. Apr 2004 B2
6725891 Ledinek et al. Apr 2004 B2
6763643 Martensson Jul 2004 B1
6766622 Thiers Jul 2004 B1
6769218 Pervan Aug 2004 B2
6769219 Schwitte et al. Aug 2004 B2
6786019 Thiers et al. Sep 2004 B2
6833039 Andersen et al. Dec 2004 B2
6854235 Martensson Feb 2005 B2
6862857 Tychsen Mar 2005 B2
6874292 Moriau et al. Apr 2005 B2
6922964 Pervan Aug 2005 B2
6933043 Son et al. Aug 2005 B1
7003924 Kettler et al. Feb 2006 B2
7022189 Delle Vedove et al. Apr 2006 B2
7040068 Moriau et al. May 2006 B2
7047697 Heath May 2006 B1
7101438 Suzuki et al. Sep 2006 B2
7137229 Pervan Nov 2006 B2
7171791 Pervan Feb 2007 B2
7386963 Pervan Jun 2008 B2
7584583 Bergelin et al. Sep 2009 B2
7763143 Boucké Jul 2010 B2
7866115 Pervan et al. Jan 2011 B2
7874118 Schitter Jan 2011 B2
7926234 Pervan et al. Apr 2011 B2
8042484 Pervan et al. Oct 2011 B2
8215078 Pervan Jul 2012 B2
8245478 Bergelin Aug 2012 B2
8261504 Håkansson Sep 2012 B2
8261506 Boucké Sep 2012 B2
8323016 Jacobsson Dec 2012 B2
8429872 Pervan Apr 2013 B2
8591691 Wallin Nov 2013 B2
8683698 Pervan et al. Apr 2014 B2
8940216 Jacobsson et al. Jan 2015 B2
9169654 Wallin Oct 2015 B2
20010029720 Pervan Oct 2001 A1
20020014047 Thiers Feb 2002 A1
20020020127 Thiers et al. Feb 2002 A1
20020023702 Kettler Feb 2002 A1
20020031646 Chen et al. Mar 2002 A1
20020046528 Pervan et al. Apr 2002 A1
20020056245 Thiers May 2002 A1
20020069611 Leopolder Jun 2002 A1
20020100231 Miller et al. Aug 2002 A1
20020178673 Pervan Dec 2002 A1
20020178674 Pervan Dec 2002 A1
20020178682 Pervan Dec 2002 A1
20020189183 Ricciardelli Dec 2002 A1
20030009972 Pervan et al. Jan 2003 A1
20030024199 Pervan et al. Feb 2003 A1
20030033777 Thiers et al. Feb 2003 A1
20030033784 Pervan Feb 2003 A1
20030041545 Stanchfield Mar 2003 A1
20030084636 Pervan May 2003 A1
20030101674 Pervan et al. Jun 2003 A1
20030115812 Pervan Jun 2003 A1
20030115821 Pervan Jun 2003 A1
20030159385 Thiers Aug 2003 A1
20030196405 Pervan Oct 2003 A1
20030221387 Shah Dec 2003 A1
20030233809 Pervan Dec 2003 A1
20040016196 Pervan Jan 2004 A1
20040031227 Knauseder Feb 2004 A1
20040035077 Martensson Feb 2004 A1
20040035078 Pervan Feb 2004 A1
20040035079 Evjen Feb 2004 A1
20040062937 Lyons Apr 2004 A1
20040108625 Moder et al. Jun 2004 A1
20040139678 Pervan Jul 2004 A1
20040177584 Pervan Sep 2004 A1
20040182036 Sjoberg et al. Sep 2004 A1
20040206036 Pervan Oct 2004 A1
20040241374 Thiers et al. Dec 2004 A1
20040244611 Ramcke Dec 2004 A1
20040255541 Thiers et al. Dec 2004 A1
20050028474 Kim Feb 2005 A1
20050034404 Pervan Feb 2005 A1
20050034405 Pervan Feb 2005 A1
20050055943 Pervan Mar 2005 A1
20050102937 Pervan May 2005 A1
20050108970 Liu May 2005 A1
20050138881 Pervan Jun 2005 A1
20050160694 Pervan Jul 2005 A1
20050161468 Wagner Jul 2005 A1
20050166502 Pervan et al. Aug 2005 A1
20050166514 Pervan Aug 2005 A1
20050166516 Pervan Aug 2005 A1
20050193677 Vogel Sep 2005 A1
20050208255 Pervan Sep 2005 A1
20050210810 Pervan Sep 2005 A1
20050235593 Hecht Oct 2005 A1
20050281997 Grah Dec 2005 A1
20060048474 Pervan Mar 2006 A1
20060073320 Pervan Apr 2006 A1
20060099386 Smith May 2006 A1
20060110490 Nien May 2006 A1
20060117696 Pervan Jun 2006 A1
20060144004 Nollet et al. Jul 2006 A1
20060179773 Pervan Aug 2006 A1
20060196139 Pervan Sep 2006 A1
20060260253 Brice Nov 2006 A1
20060283127 Pervan Dec 2006 A1
20070119110 Pervan May 2007 A1
20070175143 Pervan et al. Aug 2007 A1
20070175144 Hakansson Aug 2007 A1
20070175148 Bergelin Aug 2007 A1
20070175156 Pervan et al. Aug 2007 A1
20070232205 Delle VeDove Oct 2007 A1
20080000179 Pervan Jan 2008 A1
20080000183 Bergelin Jan 2008 A1
20080000190 Hakansson Jan 2008 A1
20080000417 Pervan Jan 2008 A1
20080005989 Pervan et al. Jan 2008 A1
20080028707 Pervan Feb 2008 A1
20080034701 Pervan Feb 2008 A1
20080066425 Jacobsson Mar 2008 A1
20080120938 Jacobsson May 2008 A1
20080226865 Ljosland et al. Sep 2008 A1
20080263975 Mead Oct 2008 A1
20090155612 Pervan et al. Jun 2009 A1
20090260313 Segaert Oct 2009 A1
20100092731 Pervan et al. Apr 2010 A1
20100300030 Pervan et al. Dec 2010 A1
20110146188 Wallin Jun 2011 A1
20110154665 Pervan Jun 2011 A1
20110154763 Bergelin et al. Jun 2011 A1
20120233953 Pervan et al. Sep 2012 A1
20120279154 Bergelin et al. Nov 2012 A1
20130263546 Pervan Oct 2013 A1
20140069044 Wallin Mar 2014 A1
20140166201 Pervan Jun 2014 A1
Foreign Referenced Citations (275)
Number Date Country
218725 Dec 1961 AT
713628 Jan 1998 AU
200020703 Jun 2000 AU
417526 Sep 1936 BE
0557844 Jun 1957 BE
1010339 Jun 1998 BE
1010487 Oct 1998 BE
991373 Jun 1976 CA
2226286 Dec 1997 CA
2252791 May 1999 CA
2289309 Jul 2000 CA
2 363 184 Jul 2001 CA
200949 Jan 1939 CH
211877 Jan 1941 CH
690242 Jun 2000 CH
2095236 Feb 1992 CN
1376230 Oct 2002 CN
1 212 275 Mar 1966 DE
7102476 Jan 1971 DE
1 534 278 Nov 1971 DE
2 159 042 Nov 1971 DE
2 205 232 Aug 1973 DE
7402354 Jan 1974 DE
2 238 660 Feb 1974 DE
2 252 643 May 1974 DE
2 502 992 Jul 1976 DE
2 616 077 Oct 1977 DE
2 917 025 Nov 1980 DE
30 41781 Jun 1982 DE
32 14 207 Nov 1982 DE
32 46 376 Jun 1984 DE
33 43 601 Jun 1985 DE
35 38 538 Oct 1985 DE
86 04 004 Jun 1986 DE
35 12 204 Oct 1986 DE
35 44 845 Jun 1987 DE
36 31 390 Dec 1987 DE
40 02 547 Aug 1991 DE
41 30 115 Sep 1991 DE
41 34 452 Apr 1993 DE
42 15 273 Nov 1993 DE
42 42 530 Jun 1994 DE
43 13 037 Aug 1994 DE
93 17 191 Mar 1995 DE
296 01 133 Mar 1996 DE
296 10 462 Oct 1996 DE
196 01 322 May 1997 DE
296 18 318 May 1997 DE
297 10 175 Sep 1997 DE
196 51 149 Jun 1998 DE
197 09 641 Sep 1998 DE
197 18 319 Nov 1998 DE
197 18 812 Nov 1998 DE
299 22 649 Apr 2000 DE
199 07 393 May 2000 DE
200 06 143 Jul 2000 DE
200 01 225 Aug 2000 DE
200 02 744 Sep 2000 DE
199 25 248 Dec 2000 DE
200 13 380 Dec 2000 DE
200 17 461 Mar 2001 DE
200 18 284 Mar 2001 DE
100 01 248 Jul 2001 DE
100 32 204 Jul 2001 DE
100 08 166 Sep 2001 DE
100 34 407 Oct 2001 DE
100 34 407 Oct 2001 DE
100 44 016 Mar 2002 DE
100 57 901 Jun 2002 DE
202 05 774 Aug 2002 DE
202 06 460 Aug 2002 DE
WO 03025307 Mar 2003 DE
100 08 166 Apr 2003 DE
203 07 580 Jul 2003 DE
102 32 508 Dec 2003 DE
203 14 850 Jan 2004 DE
203 17 527 Jan 2004 DE
20 2004 001 038 May 2004 DE
103 43 441 May 2005 DE
20 2005 006 300 Aug 2005 DE
10 2004 054 368 May 2006 DE
0 248 127 Dec 1987 EP
0 487 925 Jun 1992 EP
0 623 724 Nov 1994 EP
0 652 340 May 1995 EP
0 661 135 Jul 1995 EP
0 665 347 Aug 1995 EP
0 690 185 Jan 1996 EP
0 698 162 Feb 1996 EP
0 843 763 May 1998 EP
0 849 416 Jun 1998 EP
0 855 482 Jul 1998 EP
0 877 130 Nov 1998 EP
0 958 441 Nov 1998 EP
0 661 135 Dec 1998 EP
0 903 451 Mar 1999 EP
0 969 163 Jan 2000 EP
0 969 163 Jan 2000 EP
0 969 164 Jan 2000 EP
0 969 164 Jan 2000 EP
0 974 713 Jan 2000 EP
0 976 889 Feb 2000 EP
1 048 423 Nov 2000 EP
1 120 515 Aug 2001 EP
1 146 182 Oct 2001 EP
1 165 906 Jan 2002 EP
1 215 352 Jun 2002 EP
1 223 265 Jul 2002 EP
1 228 812 Aug 2002 EP
1 251 219 Oct 2002 EP
1 262 609 Dec 2002 EP
1 317 983 Jun 2003 EP
1 338 344 Aug 2003 EP
1 357 239 Oct 2003 EP
1 357 239 Oct 2003 EP
1 437 457 Jul 2004 EP
1 048 423 May 2005 EP
1 593 795 Nov 2005 EP
1 691 005 Aug 2006 EP
1 971 735 Jul 2007 EP
1 812 172 Aug 2007 EP
843060 Aug 1984 FI
1 293 043 Apr 1962 FR
2 568 295 Jan 1986 FR
2 630 149 Oct 1989 FR
2 637 932 Apr 1990 FR
2 675 174 Oct 1992 FR
2 691 491 Nov 1993 FR
2 697 275 Apr 1994 FR
2 712 329 May 1995 FR
2 781 513 Jan 2000 FR
2 785 633 May 2000 FR
2 810 060 Dec 2001 FR
2 846 023 Apr 2004 FR
240629 Oct 1925 GB
424057 Feb 1935 GB
585205 Jan 1947 GB
599793 Mar 1948 GB
636423 Apr 1950 GB
812671 Apr 1959 GB
1127915 Oct 1968 GB
1171337 Nov 1969 GB
1237744 Jun 1971 GB
1275511 May 1972 GB
1394621 May 1975 GB
1430423 Mar 1976 GB
2117813 Oct 1983 GB
2126106 Mar 1984 GB
2243381 Oct 1991 GB
2256023 Nov 1992 GB
48-071434 Sep 1973 JP
49-031028 Aug 1974 JP
50-151232 Dec 1975 JP
54-65528 May 1979 JP
55-099774 Jul 1980 JP
57-119056 Jul 1982 JP
57-162668 Oct 1982 JP
57-185110 Nov 1982 JP
59-186336 Nov 1984 JP
3-169967 Jul 1991 JP
4-106264 Apr 1992 JP
4-191001 Jul 1992 JP
5-148984 Jun 1993 JP
6-56310 May 1994 JP
6-146553 May 1994 JP
06-280376 Oct 1994 JP
6-320510 Nov 1994 JP
7-076923 Mar 1995 JP
7-180333 Jul 1995 JP
7-300979 Nov 1995 JP
7-310426 Nov 1995 JP
8-033861 Feb 1996 JP
8-086080 Apr 1996 JP
8-109734 Apr 1996 JP
9-38906 Feb 1997 JP
9-88315 Mar 1997 JP
2000-079602 Mar 2000 JP
2000 179137 Jun 2000 JP
P2000 226932 Aug 2000 JP
2001 173213 Jun 2001 JP
2001 179710 Jul 2001 JP
2001 254503 Sep 2001 JP
2001 260107 Sep 2001 JP
P2001 329681 Nov 2001 JP
2002-276139 Sep 2002 JP
2002-371635 Dec 2002 JP
2003-126759 May 2003 JP
2003-200405 Jul 2003 JP
2004-027626 Jan 2004 JP
2007-170059 Jul 2007 JP
WO 2007081260 Jul 2007 JP
10 2007 0000322 Jan 2007 KR
7601773 Aug 1976 NL
157871 Jul 1984 NO
305614 May 1995 NO
24831 Nov 1974 PL
372 051 May 1973 SE
450 141 Jun 1984 SE
501 014 Oct 1994 SE
502 994 Mar 1996 SE
506 254 Nov 1997 SE
509 059 Jun 1998 SE
509 060 Jun 1998 SE
512 290 Dec 1999 SE
512 313 Dec 1999 SE
0000200-6 Jul 2001 SE
525 661 Mar 2005 SE
363795 Nov 1973 SU
1680359 Sep 1991 SU
WO 8402155 Jun 1984 WO
WO 8703839 Jul 1987 WO
WO 9217657 Oct 1992 WO
WO 9313280 Jul 1993 WO
WO 9401628 Jan 1994 WO
WO 9426999 Nov 1994 WO
WO 9609262 Mar 1996 WO
WO 9627719 Sep 1996 WO
WO 9627721 Sep 1996 WO
WO 9630177 Oct 1996 WO
9719232 May 1997 WO
WO 9747834 Dec 1997 WO
WO 9822677 May 1998 WO
WO 9824994 Jun 1998 WO
WO 9824995 Jun 1998 WO
WO 9838401 Sep 1998 WO
WO 9940273 Aug 1999 WO
WO 9966151 Dec 1999 WO
WO 9966152 Dec 1999 WO
WO 0006854 Jan 2000 WO
WO 0020705 Apr 2000 WO
WO 0020706 Apr 2000 WO
WO 0066856 Nov 2000 WO
WO 0102103 Jan 2001 WO
WO 0102669 Jan 2001 WO
0107729 Feb 2001 WO
0151733 Jul 2001 WO
WO 0148331 Jul 2001 WO
WO 0153628 Jul 2001 WO
WO 0166876 Sep 2001 WO
WO 0166877 Sep 2001 WO
WO 0175247 Oct 2001 WO
WO 0177461 Oct 2001 WO
0196688 Dec 2001 WO
0198603 Dec 2001 WO
WO 0198604 Dec 2001 WO
02055809 Jul 2002 WO
02055810 Jul 2002 WO
02060691 Aug 2002 WO
WO 03012224 Feb 2003 WO
WO 03016654 Feb 2003 WO
WO 03018210 Mar 2003 WO
WO 03035352 May 2003 WO
03070384 Aug 2003 WO
WO 03069094 Aug 2003 WO
03078761 Sep 2003 WO
WO 03074814 Sep 2003 WO
WO 03083234 Oct 2003 WO
03099461 Dec 2003 WO
WO 2004053257 Jun 2004 WO
WO 2004083557 Sep 2004 WO
WO 2004053257 Dec 2004 WO
WO 2005054600 Jun 2005 WO
WO 2005068747 Jul 2005 WO
2005077625 Aug 2005 WO
2005110677 Nov 2005 WO
2006008578 Jan 2006 WO
WO 2006031169 Mar 2006 WO
WO 2006038867 Apr 2006 WO
WO 2006043893 Apr 2006 WO
WO 2006058548 Jun 2006 WO
WO 2006066776 Jun 2006 WO
WO 2006088417 Aug 2006 WO
2006111437 Oct 2006 WO
2006113757 Oct 2006 WO
WO 2008033081 Mar 2008 WO
Non-Patent Literature Citations (65)
Entry
Pervan, Darko, U.S. Appl. No. 13/853,722 entitled “Building Panel with Compressed Edges,” filed in the U.S. Patent and Trademark Office on Mar. 29, 2013.
Pervan, Darko, et al., U.S. Appl. No. 13/045,631, entitled “Floorboards with Decorative Grooves,” filed in the U.S. Patent and Trademark Office on Mar. 11, 2011.
Bergelin, Marcus, et al., U.S. Appl. No. 13/046,011, entitled “Resilient Groove,” filed in the U.S. Patent and Trademark Office on Mar. 11, 2011.
Bergelin, Marcus, et al., U.S. Appl. No. 13/552,357 entitled “Resilient Groove,” filed in the U.S. Patent and Trademark Office on Jul. 18, 2012.
International Search Report issued in corres. PCT/SE2005/001463 (Published as WO 2006/038867 A1), Feb. 16, 2006, Swedish Patent Office, Stockholm, SE.
International Preliminary Report on Patentability and accompanying Written Opinion issued in corres. PCT/SE2005/001463 (Published as WO 2006/038867 A1), Apr. 11, 2007, The International Bureau of WIPO, Geneva, CH.
Official Action issued in JP 2007-535639, Sep. 25, 2009, pp. 1-3, Japanese Patent Office, JP; and English translation thereof.
Office Action issued in the corresponding European Patent Application No. 05 789 595.5-2424 dated Jun. 9, 2010.
Office Action issued in the corresponding European Patent Application No. 05 789 595.5-2424 dated Jan. 12, 2010.
Webster's Dictionary, Random House: New York (1987), p. 862.
Knight's American Mechanical Dictionary, Hurd and Houghton: New York (1876), p. 2051.
Opposition EP 0.698,162 B1—Facts-Grounds-Arguments, dated Apr. 1, 1999, pp. 1-56.
Opposition II EP 0.698,162 B1—Facts-Grounds-Arguments, dated Apr. 30, 1999, (17 pages)—with translation (11 pages).
Opposition I: Unilin Decor N.V./Välinge Aluminum AB, communication dated Jun. 8, 1999 to European Patent Office, pp. 1-2.
Opposition I: Unilin Decor N.V./Välinge Aluminum AB, communication dated Jun. 16, 1999 to European Patent Office, pp. 1-2.
FI Office Action dated Mar. 19, 1998.
NO Office Action dated Dec. 22, 1997.
NO Office Action dated Sep. 21, 1998.
Opposition EP 0.877.130 B1—Facts—Arguments, dated Jun. 28, 2000, pp. 1-13.
RU Application Examiner Letter dated Sep. 26, 1997.
NZ Application Examiner Letter dated Oct. 21, 1999.
European prosecution file history to grant, European Patent No. 94915725.9-2303/0698162, grant date Sep. 17, 1998.
European prosecution file history to grant, European Patent No. 98106535.2-2303/0855482, grant date Dec. 1, 1999.
European prosecution file history to grant, European Patent No. 98201555.4-2303/0877130, grant date Jan. 26, 2000.
Communication of Notices of Intervention by E.F.P. Floor Products dated Mar. 17, 2000 in European Patent Application 0698162, pp. 1-11 with annex pp. 1-21.
Response to the E.F.P. Floor Products intervention dated Jun. 28, 2000, pp. 1-5.
Letters from the Opponent dated Jul. 26, 2001 and Jul. 30, 2001 including Annexes 1 to 3.
Communication from European Patent Office dated Sep. 20, 2001 in European Patent No. 0698162, pp. 1-2 with Facts and Submissions Annex pp. 1-18, Minutes Annex pp. 1-11, and Annex I to VI.
Communication from Swedish Patent Office dated Sep. 21, 2001 in Swedish Patent No. 9801986-2, pp. 1-3 in Swedish with forwarding letter dated Sep. 24, 2001 in English.
Välinge, “Fibo-Trespo” Brochure, Distributed at the Domotex Fair in Hannover, Germany, Jan. 1996.
Träindustrins Handbook “Snickeriarbete”, 2nd Edition, Malmö 1952, pp. 826, 827, 854, and 855, published by Teknografiska Aktiebolaget, Sweden.
“Träbearbetning”, Anders Grönlund, 1986, ISBN 91-970513-2-2, pp. 357-360, published by Institutet for Trateknisk Forskning, Stockholm, Sweden.
Drawing Figure 25/6107 from Buetec Gmbh dated Dec. 16, 1985.
Pamphlet from Serexhe for Compact-Praxis, entitled “Selbst Teppichböden, PVC und Parkett verlegen”, Published by Compact Verlag, München, Germany 1985, pp. 84-87.
Pamphlet from Junckers lndustrser A/S entitled“Bøjlesystemet til Junckers boliggulve” Oct. 1994, , Published by Junckers Industrser A/S, Denmark.
Pamphlet from Junckers lndustrser A/S entitled “The Clip System for Junckers Sports Floors”, Annex 7, 1994, Published by Junckers Industrser A/S, Denmark.
Pamphlet from Junckers Industrser A/S entitled “The Clip System for Junckers Domestic Floors”, Annex 8, 1994, Published by Junckers Industrser A/S, Denmark.
Fibo-Trespo Alloc System Brochure entitled “Opplæring OG Autorisasjon”, pp. 1-29, Fibo-Trespo.
“Revolution bei der Laminatboden-Verl”, boden wand decke, vol. No. 11 of 14, Jan. 10, 1997, p. 166.
Kährs Focus Extra dated Jan. 2001, pp. 1-9.
Brochure for CLIC Laminate Flooring, Art.-Nr. 110 11 640.
Brochure for Laminat-Boden “Clever-Click”, Parador® Wohnsysteme.
Brochure for PERGO®, CLIC Laminate Flooring, and Prime Laminate Flooring from Bauhaus, The Home Store, Malmö, Sweden.
Darko Pervan, U.S. Appl. No. 09/714,514 entitled “Locking System and Flooring Board”, filed Nov. 17, 2000.
Darko Pervan et al., U.S. Appl. No. 10/508,198 entitled “Floorboards With Decorative Grooves”, filed Sep. 20, 2004.
Darko Pervan, U.S. Appl. No. 10/509,885 entitled “Mechanical Locking System for Floorboards”, filed Oct. 4, 2004.
Darko Pervan, U.S. Appl. No. 10/970,282 entitled “Mechanical Locking System for Floor Panels”, filed Oct. 22, 2004.
Darko Pervan, U.S. Appl. No. 10/906,356 entitled “Building Panel With Compressed Edges and Method of Making Same”, filed Feb. 15, 2005.
Darko Pervan, U.S. Appl. No. 11/092,748 entitled “Mechanical Locking System for Panels and Method of Installing Same”, filed Mar. 30, 2005.
Darko Pervan, U.S. Appl. No. 10/908,658 entitled “Mechanical Locking System for Floor Panels”, filed May 20, 2005.
Darko Pervan et al, U.S. Appl. No. 11/161,520 entitled “Method of Making a Floorboard and Method of Making a Floor With the Floorboard”, filed Aug. 6, 2005.
Jacobsson, Jan, et al., U.S. Appl. No. 11/521,439, entitled “Device and Method for Compressing an Edge of a Building Panel and a Building Panel With Compressed Edges”, filed Sep. 15, 2006.
Jacobsson, Jan, U.S. Appl. No. 11/635,631, entitled “Floor Light”, filed Dec. 8, 2006.
Pervan, Darko, et al., U.S. Appl. No. 11/635,674, entitled “Laminate Floor Panels”, filed Dec. 8, 2006.
Pervan, Darko, et al., U.S. Appl. No. 11/635,633, entitled “Laminate Floor Panels”, filed Dec. 8, 2006.
Hakansson, Niclas, U.S. Appl. No. 11/643,881, entitled “V-GROOVE”, filed Dec. 22, 2006.
Bergelin, Marcus, et al., U.S. Appl. No. 11/649,837, entitled “Resilient Groove”, filed Jan. 5, 2007.
Pervan, Darko, et al., U.S. Appl. No. 11/575,600, entitled “Mechanical Locking of Floor Panels with a Flexible Tongue”, filed Mar. 20, 2007.
Pervan, Darko, U.S. Appl. No. 11/806,478, entitled “Wear Resistant Surface”, filed May 31, 2007.
Pervan, Darko, et al., U.S. Appl. No. 11/770,771, entitled “Locking System Comprising a Combination Lock for Panels”, filed Jun. 29, 2007.
Pervan, Darko, et al., U.S. Appl. No. 11/775,885, entitled “Mechanical Locking of Floor Panels with a Flexible Bristle Tongue”, filed Jul. 11, 2007.
Wallin, Magnus, U.S. Appl. No. 14/059,523, entitled “Methods and Arrangements Relating to Surface Forming of Building Panels,” filed in the U.S. Patent and Trademark Office on Oct. 22, 2013.
Pervan, Darko, et al., U.S. Appl. No. 14/184,382 entitled “Floorboards With Decorative Grooves,” filed in the U.S. Patent and Trademark Office on Feb. 19, 2014.
Wallin, Magnus, U.S. Appl. No. 14/836,671 entitled “Methods and Arrangements Relating to Surface Forming of Building Panels,” filed in the U.S. Patent and Trademark Office on Aug. 26, 2015.
Wallin, Magnus, U.S. Appl. No. 15/244,803 entitled “Methods and Arrangements Relating to Surface Forming of Building Panels,” filed in the U.S. Patent and Trademark Office on Aug. 23, 2016.
Related Publications (1)
Number Date Country
20130055950 A1 Mar 2013 US
Provisional Applications (1)
Number Date Country
60615963 Oct 2004 US
Continuations (2)
Number Date Country
Parent 11822683 Jul 2007 US
Child 13667770 US
Parent 11163085 Oct 2005 US
Child 11822683 US