1. Field of the Invention
The present invention generally relates to the field of household appliances for laundry and garments treatment. In particular, the present invention relates to appliances for drying laundry, such as laundry dryers and combined washers/dryers.
2. Discussion of the Related Art
Appliances for drying laundry, are adapted to dry clothes, garments, laundry in general, by circulating hot, dry air within a tumbler or drum. The drum is rotatable within a machine cabinet, and is designed to contain the articles to be dried. The rotation of the drum causes agitation of the articles to be dried, while they are hit by the drying air flow.
Combined laundry washer/dryer appliances combine the features of a washing machine with those of a dryer.
In a known type of laundry dryers and washers/dryers, also referred to as “condenser dryer”, the drying air flow is typically caused to pass through the drum, exiting therefrom from the front access opening, then it passes through a moisture condensing system, where the humid air is at least partially dehydrated, dried, and the dried air flow is heated up by means of a heating arrangement, like an electrical resistance; the heated drying air flow then passes again through the drum, and repeats the cycle.
The condensing system may be an air-air heat exchanger, exploiting air taken in from the outside. Examples of laundry dryers exploiting this type of condensing system are provided in EP 254018, EP 1584734, EP 2039819, GB 2075559.
Garments made of delicate textile materials, such as cashmere, are however not adapted to undergo regular drying treatments in a tumble dryer, owing to the mechanical stresses, mainly in the form of impacts, which the textile fibres would be subject to. More gentle drying treatments are thus recommendable for these delicate textiles, such as line drying or flat drying, which on the other hand are rather time-consuming processes.
The solutions disclosed in the European patent applications EP 1845185 and EP 1854916, both in the name of the present Applicant, are effective in eliminating the above cited drawbacks, by providing a household appliance that comprises a cabinet with a worktop defining a drying surface featuring a plurality of apertures, each one of which is fluidly connected with conveying means adapted to deliver a flow of air towards and through said apertures, for gently but rapidly drying garments that are laid upon the worktop drying surface.
The present invention proposes a solution that is effective in achieving the advantages of the solutions set forth in the two cited European patent applications, substantially without the need of providing dedicated parts.
In particular, the solution according to the present invention allows household appliance manufacturers to exploit an already existing design of a washing machine for producing and offering to the customers a washer/dryer which further provides the advantages of the solution set forth in the two cited European patent applications.
According to an aspect of the present invention, there is provided a laundry drying appliance comprising a cabinet having a top, a rotating drum accommodated within the cabinet, and a laundry drying air circulation system for circulating drying air though the drum for drying laundry within the drum.
The top includes fluid passageways defined thereinside for the circulation of the drying air, and an air-air heat exchanger arranged inside said fluid passageways operable to remove moisture and dehydrate the drying air, a cooling air aspirator for aspirating cooling air from an external environment and causing the cooling air to flow through the air-air heat exchanger for cooling down the drying air and causing the moisture-laden air to condensate, and a perforated top panel having perforations for allowing release of the cooling air to the external environment after the cooling air has passed through the air-air heat exchanger, said perforated top panel defining a garments drying surface adapted to be laid upon garments to be dryed.
In particular, the top may have formed therein a path for the cooling air, said cooling air path comprising a first path portion through the air-air heat exchanger, and a second path portion downstream the first path portion.
The second path portion may comprise an air gap between the perforated top panel and the air-air heat exchanger.
The top may comprise a partition element interposed between the air-air heat exchanger and the perforated top panel, arranged to define the first path portion of the cooling air through the air-air heat exchanger, and the second path portion of the cooling air through said air gap, said partition element having an aperture putting the first path portion in fluid communication with the second path portion.
The partition element may extend along the perforated top panel below it, so that the first path portion develops under the partition element, whereas the second path portion develops above the partition element.
The air-air heat exchanger may comprise an undulated thermally-conductive part, having undulations defining channels for the passage of the drying air on the underside, and channels for the passage of the cooling air from the overside, said undulated thermally-conductive part being covered by said partition element, said aperture being proximate to a side of the air-air heat exchanger opposite to the side where the cooling air is aspirated, thereby the cooling air passes through said aperture, flows through the air gap and exits from the apertures formed in the top panel.
The drying air circulation system may comprise a drying air return duct through which drying air coming from drum flows, the drying air return duct having an outlet, and a drying air delivery duct through which the drying air is sent back to the drum, the drying air delivery duct having an inlet.
The top preferably forms a ready-to-mount module ready to be mounted to the cabinet, the top having a drying air inlet couplable to said outlet of the drying air return duct, a drying air outlet couplable to said inlet of the drying air delivery duct.
The outlet of the drying air return duct and the inlet of the drying air delivery duct are preferably located at the top of the cabinet and face upwards, and the top may have a top surface and a bottom surface, said drying air inlet and said drying air outlet are provided on the bottom surface and face downwards so as to match and be couplable to the outlet of the drying air return duct and to the inlet of the drying air delivery duct, respectively.
The drying air return duct and the drying air delivery duct are preferably directly or indirectly rigidly connected to the cabinet so as to be stationary with respect to the cabinet to form automatic positioning and centering means for the mounting of the top.
The fluid passageways for the drying air may comprise a first drying air path portion upstream the air-air heat exchanger, and a second drying air path portion downstream the air-air heat exchanger.
In said first drying air path portion a defluff filter is preferably provided.
In said second drying air path portion a mist separator means is preferably provided.
These and other features and advantages of the present invention will better appear by reading the following detailed description of some embodiments thereof, provided merely by way of non-limitative examples, description that should be read in conjunction with the attached drawings, wherein:
With reference to the drawings, a laundry drying appliance, particularly a washer/dryer according to an embodiment of the present invention is depicted in
The cabinet 110 is generically a parallelepiped in shape, and has a front wall 113, two side walls 117, a rear wall, a basement and a top 119. The front wall 113 is provided with an opening for accessing the drum 105 and with an associated door 115 for closing the opening. In the upper part of the front wall 113, a machine control panel 121 is located, and, aside the control panel 121, a drawer 123, part of a washing treatment products dispensing arrangement, for loading laundry washing treatment products like detergents and softeners. The top 119 closes the cabinet 110 from above, and defines a worktop.
In the washer/dryer 100, when operated in dryer mode, drying air is typically caused to flow through the drum 105, where the items to be dried are contained. After exiting the drum 105, the flow of moisture-laden drying air passes through a moisture condensing system, where the humid drying air is at least partially dried, dehydrated, and the dehydrated air flow is then heated and caused to pass again through the drum 105, and repeats the cycle.
The moisture condensing system comprises, as described in detail hereinafter, an air-air heat exchanger.
As visible in particular in
As visible in
Part of the drying air circulation system is entirely accommodated within the top 119. As visible in the exploded view of
As visible in
The air-air heat exchanger 535 comprises a corrugated sheet metal part 540, the undulations of which define channels for the passage of air. The corrugated sheet metal part 540 rests, both at the front and at the rear edges thereof, on a pair of comb-like structures 705 and 710, respectively arranged along a front wall 545 of the base element 505, and along a rear wall 550 of the base element 505. When assembled, the corrugated sheet metal part 540 is glued to the base element 505 by means of glue in between the comb-like structures 705 and 710. When the corrugated sheet metal part 540 rests on the comb-like structures 705 and 710, the undulations define, on the underside of the sheet metal part 540, channels for the flow of the drying air 533 to be cooled down, whereas on the upper side of the sheet metal part 540 the undulations define channels for the flow of cooling air 555 that is taken in from the outside environment by means of a tangential fan 560 mounted to the rear wall 550 of the base element 505. The glue used to attach the corrugated sheet metal part 540 also seals the upper and lower channels for the cooling and drying air. In this way, the drying air 533 that, after passing through the defluff filter, enters the air-air heat exchanger and flows under the corrugated sheet metal part 540, releases heat to the cooling air 555 that flows above the corrugated sheet metal part 540, and cools down, and the moisture present therein is condensed.
After passing through the air-air heat exchanger 535, the cooled drying air 573 exits it from the right rear corner thereof, and then flows along a convoluted air path portion 575 to the opening 515 that is connected to the fan intake 210. Along the convoluted air path portion 575, mist/condense water droplets separation means are provided, for ensuring that mist, condense water droplets are removed from the drying air before it reaches the air fan 205.
As visible in
As an alternative to discharging the condense water into the manifold 315, the condense water that accumulates in the tank 905 may be directly conveyed to the water discharge pump.
Preferably, as schematically depicted in
A baffle 915 is preferably provided in the tank 905, the baffle 915 defining a siphon; the presence of the baffle 915, forming a barrier for the drying air flow, facilitates that water droplets that are transported by the flow of drying air fall into the tank 905, preventing them from reaching the fan 205.
As an alternative to the provision of the baffle 915 shown in
The path followed in the top 119 by the moisten-laden drying air is also schematized in
The condense water that accumulates in the tank 905 may be exploited for generating steam used for refreshing the items to be dried during the drying cycle. As schematized in
In
Referring back to
The panel 590 has an elongated aperture 591 extending parallelly to the front of the top 119, from which aperture 591 the cooling air 555, after having passed through (the channels defined by the undulations on top of the corrugated metal part 540 of) the air-air heat exchanger 535, exits. Above the panel 590, a perforated panel 592 rests, slightly spaced apart from the panel 590, so as to leave an air gap between the two panels 590 and 592. The cooling air 555 that is taken in from the external environment by the tangential fan 560, heated by the heat released by the drying air 533, upon reaching the front side of the corrugated part 540 passes through the aperture 591 in the panel 590, then flows in the air gap between the panel 590 and the perforated panel 592, and exits from the perforations in the panel 592. In this way, the top 119 may be exploited for laying thereon delicate garments to be dried that, due to their nature, cannot be dried within the tumbling drum without being damaged. The top 119 thus defines thereinside a path for the drying air to be cooled down, and another path for the cooling air which is also exploited for drying delicate garments by laying them on the perforated surface of the panel 592. In particular, the path for the cooling air comprises a first path portion, where the cooling air flows along the channels defined by the undulations of the corrugated part 540, and a second path portion, where the cooling air, after having passed through the aperture 591, flows in the air gap between the panels 590 and 592, and leaks through the perforations of the panel 592.
A frame 595 may be provided for laterally surrounding the panels 592, 590 and the base element 505.
In the preferred embodiment described, the top 119, once assembled, forms a unit that is ready to be mounted to the cabinet 110, simply by placing it in the correct alignment, so that the openings 510 and 515 matches the outlet 310 of the return air duct 305 and, respectively, the intake 210 of the air circulation fan 205. As mentioned in the foregoing, both the return air duct 305 and the fan 205 are fixed, rigidly connected to the machine cabinet 110; in this way, the outlet 310 of the return air duct 305 and the air intake 210 of the air circulation fan 205 act as automatic positioning and centering means for the top 119, thereby greatly simplifying the mounting thereof. The operation of mounting of the top onto the cabinet simply consists in laying the top 119 on the cabinet properly positioning it with the help of the self-centering action achieved by the matching of the openings 510 and 515 with the outlet 310 and air intake 210; in this way, all the necessary connections for the drying air circulation circuit are completed, and there is no necessity to perform any additional connection (exception made for the connection of the condense water discharge piping 1005). The top 119 may then be secured to the cabinet 110 by conventional means. Thanks to the fact that several components of the drying air circulation system, particularly the moisture condensing system, are accommodated within the top 119, several problems of space within the cabinet 110 are overcome; essentially, only the fan 205, the air duct 215, and the return air duct 305 need to be accommodated within the cabinet 110. This reduces problems of space within the cabinet 110, and makes it easier to exploit an already existing design of a washing machine to transform it into a washer/dryer, without having to make substantial changes.
A top 119 according to a variant of the embodiment just described is depicted in
A cooling air discharge opening 1910 may optionally be provided at the rear of the air gap between the panels 1801 and 1805.
Several modifications to the embodiments described in the foregoing can be envisaged.
In particular, although the construction of the top 119 as a ready-to-mount module ready to be mounted to the casing is particularly preferable, this is not to be construed as a limitation for the present invention.
Number | Date | Country | Kind |
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09164004.5 | Jun 2009 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/058968 | 6/24/2010 | WO | 00 | 2/21/2012 |