Information
-
Patent Grant
-
6725632
-
Patent Number
6,725,632
-
Date Filed
Friday, January 11, 200223 years ago
-
Date Issued
Tuesday, April 27, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Rada; Rinaldi I
- Nash; Brian D
Agents
-
CPC
-
US Classifications
Field of Search
US
- 053 510
- 053 432
- 251 251
- 251 259
-
International Classifications
-
Abstract
A vacuum sealing appliance for lidded containers. A container is evacuated by placing a conventional container with a lid under a bell cover or by applying a special lid to an open container. An actuator assembly moves a valve to an sealed position and energizes an electrical vacuum pump. A vacuum switch and solenoid simultaneously terminate the operation of the vacuum pump and allow atmospheric pressure to be applied to the lid, thereby to seal the lid against the container.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention is directed to apparatus for evacuating containers and more specifically to an appliance that facilitates the storage of foodstuffs or other articles in a sealed, evacuated container.
2. Description of Related Art
Many times there is a need to store articles, particularly perishable foods, for prolonged intervals. Such prolonged storage can be enhanced if the articles are in an environment that will preserve those articles. For example, it is often desirable to store foodstuffs in a sealed, evacuated container to reduce any interaction between the stored foodstuffs and oxygen and humidity thereby to prevent food spoilage. Such evacuated environments can also prevent other materials from deteriorating.
A wide variety of commercial and domestic apparatus for evacuating rigid and flexible containers exists. Commercial apparatus, however, tends to be physically large, complicated to use and expensive and therefore unsuited to home use. For example, U.S. Pat. No. 1,967,346 (1932) to Barnby discloses apparatus for vacuumizing and sealing containers. This patent discloses a chamber for receiving large numbers of containers and various components that are required to implement container sealing in such large chambers.
Similarly, U.S. Pat. No. 4,154,044 (1979) to Lang discloses an apparatus for sealing cans with lids under vacuum. This apparatus uses a lifting device and a vacuum bell. An unsealed container is placed under the vacuum bell. A vacuum is drawn and evacuates the container while the lid is spaced from the container. Once an appropriate vacuum exists, the lifting device raises the container and presses the lid in place. Then the vacuum bell can be brought to atmospheric pressure and the sealed container can be removed.
U.S. Pat. No. 5,056,292 (1991) to Natterer discloses a packaging machine with a vacuum chamber divided into lower and upper chamber parts. The upper chamber part is movable relative to the lower chamber part. In use articles are placed in a bag in the upper chamber part that then is brought into sealing relationship with the lower chamber part. A vacuum pump evacuates the chamber parts. When the vacuum reaches a prescribed level, sealing bars in the upper chamber part seal the bag. Then air under atmospheric pressure enters the chamber.
As previously stated, apparatus such as that described above are too complicated, unwieldy and costly for household use. Consequently a wide variety of processes and appliances for providing evacuated storage have evolved. The most basic process involves placing an open container with its contents in a boiling water to heat the contents and expand the gas in the container. After the appropriate temperature has been reached, a lid seals the container opening and the container is removed. As the container and contents cool and as the container now has a constant gas volume, the gas pressure reduces to provide vacuum sealing.
In accordance with another approach, flexible bags are evacuated to collapse around articles whereby the bag closely conforms to the articles. For example, U.S. Pat. No. 4,478,025 (1984) to Scanlan discloses a packing device for vacuum sealing perishable materials in bags. A loosely positioned clamp means is placed about the open end of the bag that is filled with foodstuffs or the like. The bag and clamp are placed in a vacuum chamber. As a vacuum is drawn, the bag compresses around the articles and the clamp seals the bag.
U.S. Pat. No. 5,239,808 (1993) to Wells et al. discloses a vacuum packaging machine with a chamber and lid movable between an open position exposing the chamber and a closed position sealing the chamber. The chamber contains a seal bar. In use, the bag and its contents are positioned in the chamber and in the seal bar. A vacuum is drawn to evacuate any air from the bag and collapse the bag closely to the contents. Then the sealing bar forms a seal across the container opening.
U.S. Pat. No. 5,528,880 (1996) to Landolt discloses an apparatus for performing a similar operation utilizing a machine with a vacuum chamber and a number of automatically operated valves and a vacuum sensor. An evacuation operation continues until a predetermined vacuum has been drawn within the chamber. Then another valve opens to atmospheric pressure to complete the sealing operation.
U.S. Pat. No. 5,628,404 (1997) to Hendrix discloses a portable self-contained vacuum packing device with an outer flexible container, two one-way valves and an inner flexible container. Squeezing the outer container compresses the air and causes the flexible inner container to conform to the contents. Air escapes through one of the one-way valves that blocks the return of air into the compressed inner container or package.
In a more mechanized approach particularly adapted for rigid containers, vacuum sealing devices include platforms, bell covers or jars for providing evacuation chambers and manual pumps for evacuating containers with lids. For example, U.S. Pat. No. 1,594,512 (1924) to Von der Lippe-Lipski discloses an apparatus for preserving food in which a container with a loose fitting top is placed in an evacuation chamber. The chamber is evacuated with a manual pump thereby reducing the pressure within the container as air passes from the container past the loose fitting lid. Then atmospheric air is admitted to close the lids on the food jars and hermetically seal the contents.
U.S. Pat. No. 4,372,096 (1983) to Baum discloses a vacuum sealing device that generates a vacuum in the head space of a jar by means of a hood connected to an external vacuum pump. A valve assures that air under atmospheric pressure can not enter the hood until the lid has been pressed against the top edge of the jar's mouth.
U.S. Pat. No. 4,909,014 (1990) to Kobayshi et al. discloses a vacuum storage device with a base member, a housing sealingly and removably mounted on the base member to form a storage chamber, a pressure reducing device mounted on either of the base member and housing member and a means for introducing air into the storage chamber. In this disclosure a bell and bellows pump with a valve provides a method of reducing the air pressure within the storage chamber. After predetermined pressure reduction has been achieved, another valve admits air at atmospheric pressure into the storage chamber thereby to seal a lid to a container.
Each of these devices provide evacuated containers utilizing a fully manual operation. Moreover the apparatus tends to be overly complicated and involves entirely manual control. More recently, however, a vacuum sealing appliance for home use has been presented that utilizes an electric vacuum pump, a valve and control system that simplifies the sealing of a lidded container. More specifically, U.S. Pat. No. 6,012,265 (2000) to Ady discloses a portable vacuum apparatus with a vacuum chamber for lidded jars and the like. The vacuum chamber comprises a platform covered by a layer of resilient materials serving as a seal and a removable cover seated on the platform. Piping connects the vacuum chamber to an electrically operated vacuum pump and to an automatic valve that can connect the chamber with the atmosphere. To evacuate a jar or container in the chamber, the valve is manually closed to start pumping thereby exhausting air from the chamber and the jars. When the required vacuum has been reached, the valve opens automatically and interrupts the electrical supply to the vacuum pump. The valve also forms a wide passageway to the chamber causing air to rush in and create a shockwave. The lids on the jars and containers are conventional and have gaskets that are slightly lifted off the seats during evacuation. The shockwave firmly presses the lids onto the containers and closes the container under a vacuum condition.
More specifically, as the vacuum increases, a pressure differential exists across a sliding valve member held in position by a restraining mechanism. When the differential pressure across the valve, produced by the reduced pressure and atmospheric pressure on the opposite sides of the valve, becomes sufficiently great, the restraining force provided by the detent is overcome. The valve slides to the open position. In one embodiment the restraining mechanism comprises a mechanical detent; in another, by a permanent magnet. It has been found that this valve can not guarantee a release at a constant vacuum with either a mechanical or magnet restraining mechanism. Both restraining mechanisms are dependent upon environmental effects, machine tolerances, wear and tear and other factors for determining their release points. Consequently the vacuum at which air is admitted can vary from apparatus to apparatus and, within a given apparatus, over time. Moreover, the device shown can be applied only with a bell jar. However, it is often desirable to evacuate containers that are larger than the bell jar. The Ady patent does not disclose any method for evacuating such lidded containers. What is needed is a low-cost reliable vacuum sealing appliance for lidded containers that is easy to use and adapted for home use.
SUMMARY
Therefore it is an object of this invention to provide an improved appliance for evacuating lidded containers.
Another object of this invention is to provide an improved appliance for evacuating lidded containers in a non-commercial or home environment.
Still another object of this invention is to provide an improved appliance for evacuating lidded containers that is simple to operate.
Yet another object of this invention is to provide an improved appliance for evacuating lidded containers that can be manufactured at reasonable costs.
Yet still another object of this invention is to provide an improved appliance for evacuating lidded containers both in a bell jar on the appliance and containers that are remote from the appliance.
In accordance with one objective of this invention, a vacuum sealer for sealing the contents of a lidded container includes a vacuum pump and a vacuum chamber that receives the container with a loosely positioned lid. A controller contains a valve operable between sealed and unsealed positions and a vacuum switch. Operation begins by moving the valve to its sealed position thereby activating the vacuum pump to evacuate air from the container and the vacuum chamber. When the vacuum switch indicates a predetermined vacuum, the valve is permitted to return to its unsealed position allowing air at atmospheric pressure to rush into the vacuum chamber and seal the lid against the container and turning off the vacuum pump.
In accordance with another aspect of this invention, a system for vacuum sealing a container includes a housing with first and second internal cavities separated by a wall. First and second ports extend through the wall. A vacuum pump and control system are located in the first cavity. A vacuum chamber base also attaches to the housing. A first vacuum hose extends between the first port and the vacuum pump and a second vacuum hose extends between the second port and the vacuum chamber base. A third vacuum hose in the second cavity connects to the first port and releasably connects to the second port. The third vacuum hose and second port have complementary fittings to form a releasable interconnection. For remote operations a lid is placed on an open container separated from the vacuum chamber base. The third vacuum hose then attaches to a vacuum fitting corresponding to the second port fitting. Thereafter, energizing the vacuum pump evacuates the container under the lid.
BRIEF DESCRIPTION OF DRAWINGS
The appended claims particularly point out and distinctly claim the subject matter of this invention. The various objects, advantages and novel features of this invention will be more fully apparent from a reading of the following detailed description in conjunction with the accompanying drawings in which like reference numerals refer to like parts, and in which:
FIG. 1
depicts a vacuum sealing appliance constructed in accordance with this invention;
FIG. 2
depicts the vacuum sealing appliance of
FIG. 1
in another configuration;
FIG. 3
is a partial cross section of the vacuum appliance taken along lines
3
—
3
in
FIG. 1
;
FIG. 4
depicts the vacuum appliance of
FIG. 1
in a storage configuration;
FIG. 5
is a perspective view of the mechanical components of a controller that is useful in a preferred embodiment;
FIG. 6
is a top view of the controller components in
FIG. 5
;
FIGS. 7 and 8
are cross sectional views taken along lines
7
—
7
and
8
—
8
of
FIG. 6
, respectively, showing the controller in an unsealed position;
FIGS. 9 and 10
are cross sectional views corresponding to
FIGS. 7 and 8
, but showing the controller in a sealed position;
FIG. 11
is a schematic of a control circuit useful with the controller of
FIG. 5
;
FIG. 12
is a diagram that depicts the interconnection of the various components of the appliance in
FIG. 1
;
FIG. 13
depicts a releasable interconnection for a vacuum hose that is useful in accordance with this invention;
FIG. 14
is a perspective view of the appliance in
FIG. 1
adapted for providing remote sealing; and
FIG. 15
is a cross sectional view depicting the use of the appliance in
FIG. 14
with a lid for remotely sealing a large container.
DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
FIGS. 1 through 4
depict the appearance of one embodiment of a vacuum sealing appliance
20
constructed in accordance with this invention. The appliance
20
includes a housing
21
on a base
22
that serves as a stand for the appliance
20
. A middle housing
23
defines a lower cavity
24
for an operating mechanism
25
. A barrier or floor
26
divides the interior of the housing
21
to define an upper cavity
27
with a housing wall
28
with a cover
29
.
The appliance
20
additionally includes a vacuum chamber base
30
that can pivot from a vertical storage position as shown in
FIG. 4
to an operating position as shown in
FIGS. 1 through 3
. The base
30
pivots on hinge pins
31
. The hinge pins
31
have a friction fit with the base
30
so the base will remain in any angular orientation relative to the base
22
.
As particularly shown in
FIG. 2
, the vacuum chamber base
30
includes a central opening or port
32
and elongated channels
33
that radiate from the central port
32
. As will become clearer later, a vacuum pump in the operating mechanism
25
pulls a vacuum through the central and radial port
32
and channels
33
. The channels
33
extend beyond any container placed in the vacuum chamber
36
. This assures at least one air passage exists during the evacuation of the vacuum chamber
36
.
A first arm in the form of an operating lever
34
at base
22
connects to the operating mechanism
25
and initiates an operation after a bell cover
35
is placed on the base
30
as shown in FIG.
1
. This forms a vacuum chamber
36
that is coextensive with the ports
32
and
33
.
FIGS. 1 and 3
also depict a standard container
37
and lid
38
on the vacuum chamber base
30
beneath the bell cover
35
. The housing
21
and bell cover
35
can be sized so that as shown in
FIGS. 2 and 4
, the housing
21
carries the bell cover
35
for storage.
FIG. 4
additionally shows the vacuum chamber base
30
pivoted about the hinge pins
31
to a stable vertical storage position.
During a typical operation, articles, such as food, are placed in the container
37
. The container
37
is then positioned on the vacuum chamber base
30
with the orientation shown in
FIGS. 1 and 3
. The lid
38
loosely fastened on the top of the container
37
. The bell cover
35
is then transferred from its storage position in
FIG. 2
to the position shown in
FIGS. 1 and 3
. In this position, a bottom seal
40
carried by the bell cover
35
as shown in
FIG. 3
forms a seal against the top surface
41
of the vacuum chamber base
30
.
Next the operating lever
34
is rotated to a second position shown in phantom in FIG.
2
and designated by
34
A. This rotation initiates the operation of the vacuum sealer
20
by activating a vacuum pump and moving a valve to a sealed position as described later. The vacuum pump exhausts air in the vacuum chamber
36
and the container
37
through the vacuum chamber base
30
, particularly the ports
32
and channels
33
and then through a vacuum hose
42
that connects to the valve. When the vacuum reaches an appropriate level, this valve transfers to an unsealed position and allows air at atmospheric pressure to enter the vacuum chamber
36
through the port
32
and channels
33
causing the lid
38
to seat firmly on the container
37
. Then the bell cover
35
can be removed and the lid
38
can be firmly tightened for storage.
FIG. 5
is perspective view of one embodiment of a valve assembly
50
contained in the operating mechanism
25
shown in FIG.
1
. Still referring to
FIG. 5
, a support
51
carries a valve
52
, an electric switch
53
and a shaft
54
in the lower cavity
24
in
FIG. 1. A
journal
55
, shown in
FIGS. 6 through 10
, supports one end of the shaft
54
for rotation about a shaft axis. The opposite end of the shaft
54
extends through the base
22
to carry the operating lever
34
as an actuator for initiating the evacuation process.
Still referring to
FIG. 5
, the valve
52
includes a valve body
56
and a cover
57
that spans an opening of the valve body
56
. The cover
57
carries three ports
60
,
61
and
62
. Referring particularly
FIGS. 7 through 10
, each port communicates with a first valve chamber
63
defined by a first wall portion
64
adjacent to the cover
57
. The wall portion
64
transitions to a reduced cross section wall portion
65
thereby to define a second cavity
66
. Thus, the valve body
56
defines the first cavity
63
with a given cross section adjacent the valve cover
57
that is greater than the cross section of the second cavity
66
that in turn is displaced from the first cavity
63
. The second cavity
66
additionally includes an atmospheric port
67
that forms a passage to allow air at atmospheric pressure to enter the cavity
66
.
Now referring to
FIGS. 7 and 8
, the valve assembly
50
includes a valve slider
70
with a sealing element
71
at one end. In the embodiment shown in
FIGS. 7 and 8
the sealing element
71
is at the upper end of the slider
70
and carries an O-ring
72
. When the operating lever
34
is in the position shown in
FIG. 1
, an end portion of a second radial arm in the form of a radially extending arm
73
from the shaft
54
lies in an elongated slot
74
in a bottom portion
75
of the slider
70
. In this embodiment the bottom portion
75
is shown as a separate element, but the slider
70
could also be formed as a unitary element. In
FIGS. 7 and 8
the slider
70
is in a first or upper position whereby air at atmospheric pressure can pass through the atmospheric port
67
and the cavity
66
into the cavity
63
. This constitutes an unsealed position for the sealing element
71
and O-ring
72
.
When the operating lever
34
shown in
FIG. 5
rotates clockwise to a second position, the arm
73
interacts with the bottom portion
75
of the slider
70
to pull the sealing element
71
with its O-ring
72
down to the position shown in
FIGS. 9 and 10
. This forms a seal across the cavity
65
and blocks any air at atmospheric pressure from entering the cavity
63
through the atmospheric port
67
. This is the sealing position of the sealing element
71
and O-ring
72
.
Referring again to
FIG. 5
, the shaft
54
also carries a cam
80
positioned adjacent a roller
81
on a switch actuator arm attached to the electrical switch
53
that, when closed, energizes the vacuum pump. In the position shown in
FIG. 5
with the operating lever
34
in a first position and the sealing element
71
in the unsealed position as shown in
FIGS. 7 and 8
, the switch
53
is turned off. When the operating lever
34
rotates clockwise to the second position, the cam
80
moves against the roller
81
and the switch
53
closes, turning on the vacuum pump. This occurs as the slider
70
and sealing element
71
move into the sealing position shown in
FIGS. 9 and 10
. Consequently, when the vacuum pump begins pumping, it immediately begins to evacuate the cavity
63
and the vacuum chamber
36
in
FIGS. 1 and 3
without the introduction of air from the surrounding atmosphere past the sealing element
71
and the O-ring
72
.
FIG. 11
is a schematic of a control circuit
82
that includes a connection to a power source, such as 120 volt AC line voltage, to an electrically operated vacuum pump represented schematically at
84
and to the normally open contacts of the switch
53
. When the switch
53
closes, power energizes the vacuum pump
84
. One of the vacuum pump motor field windings connects to a full-wave bridge rectifier circuit
85
that energizes a series circuit comprising a vacuum switch
86
, a solenoid
87
and a load-limiting resistor
88
. When the switch
53
closes, the vacuum pump
84
turns on and begins to draw a vacuum. When the vacuum reaches a predetermined level established by a first pressure threshold, the normally open contacts of the vacuum switch
86
close and energize the solenoid
87
. When the pressure increases to another threshold, the vacuum switch
85
opens.
Referring again to
FIGS. 7 through 10
, the solenoid
87
includes an armature
90
normally biased by a spring
91
to an extended position as shown in
FIGS. 9 and 10
. In this position, an end tip
92
of the armature
90
engages a circumferential groove
93
in the slider
70
thereby to produce a detent action that blocks motion of the slider
70
. So long as the solenoid
87
is de-energized, the end tip
92
engages the slider in the groove
93
and blocks any motion of the slider
70
produced by a pressure deferential across the sealing element
71
. Consequently the solenoid
87
prevents the sealing element
71
and O-ring
72
from moving to an unsealed position.
If it is desired to terminate the operation prematurely, it is merely necessary to move the operating lever
34
toward the position shown in FIG.
1
. This motion causes the arm
73
to move the slider
70
so the groove
93
displaces from the armature
90
. The slider
70
is then free to move to the unsealed position.
However, when the appropriate vacuum has been realized, the solenoid
87
is energized momentarily until the cam
80
rotates as the slider
70
moves to open the electrical switch
53
and de-energizes the solenoid
87
. This momentary energization of the solenoid retracts the armature
90
from the groove
93
momentarily. The sealing element
70
has atmospheric pressure acting from the cavity
66
and the reduced pressure acting from the cavity
63
. With the detent released momentarily, the differential pressure drives the sealing element
71
and O-ring
72
from the sealed position shown in
FIGS. 9 and 10
to the unsealed position shown in
FIGS. 7 and 8
. Air at atmospheric pressure is then free to fill the vacuum chamber
36
rapidly. The resulting pressure increase seals the lid
38
onto the container
37
. This completes the sealing operation except for moving the bell cover
35
and tightening the lid
38
on the container
37
.
FIG. 12
depicts an arrangement of vacuum hoses or conduits and fittings that enable the previously described evacuation of a container in the vacuum chamber
36
. However, the specifically disclosed arrangement also provides another advantage and important operating mode for the appliance
20
. This arrangement enables the evacuation of large bowls and the like that can not fit in the vacuum chamber
36
. More specifically,
FIG. 12
depicts the valve
50
with the ports
60
,
61
and
62
. A first vacuum hose
94
extends between the vacuum pump
84
and the port
61
. A second vacuum hose
95
extends between the port
60
and the vacuum switch
86
. A third vacuum hose
96
extends from the port
62
to a releasable interconnection
97
formed in the floor
26
. The vacuum hose
42
connects the releasable interconnection
97
and the vacuum chamber base
30
. As previously indicated, when the operating lever
34
rotates clockwise, the actuator
73
moves the slider
70
downward so the sealing element
71
and O-ring
72
move to the sealing position shown in
FIGS. 9 and 10
and the cam
80
closes the switch
53
and energizes the vacuum pump
84
. The vacuum pump
84
then begins to exhaust air from the vacuum chamber
36
and the container
37
through the port
32
and channels
33
, vacuum hose
42
, the releasable interconnection
97
, the vacuum hose
96
, the chamber
63
in the valve
50
and the vacuum hose
94
.
When the vacuum switch
86
senses an appropriate vacuum level, the switching contacts close and energize the solenoid
87
releasing the detent action on the slider
70
, so the sealing element
71
and O-ring
72
move from the sealed position shown in
FIGS. 9 and 10
to the unsealed position shown in
FIGS. 7 and 8
. In addition as the slider
70
moves up, the actuator
73
rotates the shaft
54
and cam
80
to open the switch
53
and de-energize the vacuum pump
84
. Air at atmospheric pressure then moves rapidly through the atmospheric port
67
, the vacuum hose
96
, the interconnection
97
and the vacuum hose
42
into the vacuum chamber
36
.
This rapid influx of air produces a rapid pressure increase or shock wave to seal the lid
38
on the container
37
. Although this shock wave also reaches the vacuum pump
84
through the hose
94
, there are no deleterious effects because vacuum pumps are designed to withstand such rapid pressure increase. Thus, the structure responds to the vacuum switch
86
by releasing the valve to its unsealed position whereby air enters the vacuum chamber
36
to seal the lid
38
to the top of the container
37
and by resetting the position of the operating lever
34
and deactivating the vacuum pump
84
.
FIG. 13
depicts the releasable interconnection
97
in greater detail with portions of the vacuum hose
42
from the vacuum chamber base
30
and the vacuum hose
96
from the port
62
. The releasable interconnection
97
includes a cup shaped flexible member
100
attached to the end of the vacuum hose
96
and a fitting through the floor
26
. More specifically, the flexible member
100
has a spherically shaped portion
101
and an open cylindrical neck or collar
102
that define a cavity
103
and a communicating port
104
to the vacuum hose
96
. The floor
26
includes an upwardly extending pipe section
105
and an oppositely extending pipe section
106
. The pipe section
106
receives the end of the hose
42
, generally in a permanent connection. However, the pipe section
104
receives the flexible member
100
in a releasable fashion. That is, when the flexible member
100
is on the pipe section
105
, friction between the two elements holds the neck
102
on the pipe section
105
. When a vacuum is drawn, the neck
102
compresses against pipe section
105
to seal the interconnection. When no vacuum conditions exist, the flexible member
100
can easily be withdrawn from and returned to the pipe section
105
.
FIG. 14
depicts the appliance
20
after the bell cover
35
and the cover
29
are both removed to expose the upper cavity
27
. This view shows the releasable interconnection
97
with the vacuum hose
96
wrapped in a multi-turn coil between the housing
28
and angularly spaced upstanding guides
107
. The other end of the vacuum hose
96
connects to a fitting
110
that may be an extension of the port
62
.
FIG. 15
depicts a bowl
111
that cannot fit in the vacuum chamber
36
. As will also be apparent, lids are often not available as accessories for such bowls. In accordance with this invention, it is possible to provide a reusable lid
112
for such bowls. As a specific example, the lid
112
includes a disk-like body
113
with a circumferential lip
114
. A sealing material or structure
114
covers the bottom surface of the disk
113
. The center of the lid
112
comprises a dome-like structure
116
with a cylindrical pipe-like extension
117
and a plurality of air passages
118
located through the structure
116
within the confines of the pipe-like structure
117
. The dome-like structure
116
strengthens the lid
112
so it is more resistant to deformation when the bowl
111
is evacuated. The pipe-like structure
117
has the same outer diameter as the pipe section
105
in FIG.
13
.
The pipe-like section
117
also carries an internal vacuum release structure
120
with a shoulder
121
and O-ring
122
. The release structure
120
sits on an internal shoulder
123
formed at the open end of the pipe-like structure
117
. An finger pad
125
allows an individual to move or tilt the pressure release structure
120
thereby to break the seal between the O-ring
122
and the shoulder
123
.
In use, the bowl
111
is evacuated by positioning the lid
112
as shown in FIG.
15
. Then the releasable interconnection
97
is removed from the cylindrical fitting
105
in FIG.
13
and attached to the lid
112
by sliding the neck
102
over the pipe-like extension
117
. The operating lever
34
(
FIG. 12
) is then rotated to initiate the evacuation operation. When the requisite vacuum has been attained, the valve
50
reacts and admits air at atmospheric pressure back through the vacuum hoses
96
and
42
and seals the pressure release structure
120
against the shoulder
123
using the same process as previously described in connection with containers that are sealed in the vacuum chamber
36
. Now the releasable connection
97
can be removed to be used with another lid or to be returned to the pipe section
105
thereby to re-enable the use of the vacuum chamber base
30
.
As will now be apparent, the disclosed vacuum sealing appliance
20
meets each objective of this invention. The vacuum sealing appliance
20
is improved over other devices particularly for evacuating lidded containers such as the containers
37
and lid
38
in
FIGS. 1 and 3
. As is particularly shown in
FIG. 4
, the appliance
20
can be configured to minimize storage requirements. Operation is simple. It is merely necessary to place a container in the vacuum chamber
36
or to place a lid, such as a lid
112
, on a bowl, assure that the releasable interconnection
97
is attached appropriately and then to actuate the operating lever
34
. Thereafter, all the operation is automatic. Moreover, using the vacuum switch assures that the release point does not vary over time or even from appliance to appliance. The valve
50
and other elements are all readily manufacturable and reliable thereby facilitating manufacture and reducing manufacturing costs. Operation readily lends itself to use in a non-commercial or home environment. The minimal storage requirements, simple operation, the low-cost, easy manufacture and reliability are all characteristics of a vacuum sealer that is clearly adapted for use in a non-commercial or home environment. Moreover, this vacuum sealing appliance has the capability of providing different operating modes by allowing lidded containers to be sealed under a bell cover in one mode and by allowing oversized containers to be evacuated using specially formed lids.
This invention has been described in terms of a specific embodiment with a number of construction features. It will be apparent that any number of variations can be applied to this specifically disclosed embodiment. For example, alternate embodiments of the valve could implement all the functions that are useful in accordance with this invention. A specific configuration and routing of vacuum hoses and fittings is shown; other approaches could also be used. The control system is shown in use with a device with a vacuum sealing appliance that has multiple modes of operation. Some or all of the advantages of this invention could be attained by a system that exclusively uses a bell cover and eliminates the releasable interconnection
97
. Alternatively, the releasable interconnection and vacuum chamber base might be eliminated if the appliance were to be used exclusively to seal special lids on bowls as shown in FIG.
15
. Therefore, it is the intent of the appended claims to cover all such variations and modifications as come within the true spirit and scope of this invention.
Claims
- 1. A vacuum sealer for sealing the contents of a lidded container that includes a vacuum pump and a vacuum chamber that receives the container with its lid loosely position thereon, said vacuum sealer additionally comprising a controller comprising:A) a valve operable between sealed and unsealed positions and including: i) a valve body having a passage therethrough to a port to the atmosphere, ii) a valve cover closing one end of the passage and including a first port for connection to said vacuum pump, a second port for connection to the vacuum chamber and a third port for connection to said vacuum switch, and iii) a slider having a sealing member thereon for moving between a first position in which said sealing member blocks the passage between said valve cover and said atmospheric port whereby said vacuum pump evacuates the vacuum chamber and a second position in which said sealing member moves to open the passage between said valve cover and said atmospheric port whereby air at atmospheric pressure is admitted to the vacuum chamber, B) a vacuum switch, C) first means for initiating operation of said vacuum sealer by moving said valve to its sealed position and by activating the vacuum pump whereby air is evacuated from the container and vacuum chamber, and D) second electrically operated means responsive to said vacuum switch for releasing said valve to return to its unsealed position whereby air enters the vacuum chamber to seal the lid against the container, said valve upon being released resetting said first means thereby to deactivate the vacuum pump.
- 2. A vacuum sealer as recited in claim 1 wherein said passage through said valve body has a first cavity of a given cross section located adjacent said valve cover and a second cavity of a lesser cross section displaced from said first cavity, said atmospheric port being spaced from said first cavity and wherein said sealing member has a size corresponding to the cross section of the second cavity whereby the location of said sealing member in said second cavity intermediate said atmospheric port and said first cavity constitutes the sealing position and the location of said sealing member in said first cavity constitutes the unsealed position.
- 3. A vacuum sealer as recited in claim 1 wherein said second means includes:i) a solenoid attached to said valve body with an armature normally biased to enable motion of said valve slider from its sealed position, and ii) a control circuit responsive to the operation of said first means for energizing said solenoid thereby to block motion of said valve slider and responsive the detection of a predetermined vacuum in the vacuum chamber by said vacuum switch to shift said solenoid armature to is normally biased position thereby to enable motion of said valve slider by the differential pressure across the sealing member.
- 4. A vacuum sealer as recited in claim 3 wherein valve body supports an electric switch that controls the energization of said vacuum pump and said first means includes a mechanism for closing said electric switch simultaneously with the movement of said valve slider to the sealed position.
- 5. A vacuum sealer as recited in claim 1 wherein said first means includes:i) a rotatable shaft, ii) a first arm extending radially from said shaft for enabling the rotation of said shaft from a first shaft position to a second shaft position, iii) a second radial arm extending from said shaft and spaced from said first arm, said second radial arm engaging said valve slider thereby to move said valve slider from its unsealed position to its sealed position when said first arm moves from its first to its second shaft position, and iv) an actuator connected to said shaft for energizing said vacuum pump.
- 6. A vacuum sealer as recited in claim 5 additionally comprising an electric switch proximate said valve body and said shaft, said actuator comprising a cam on said shaft to close said electric switch when said shaft is in its second position, said cam being displaced when said valve slider returns to the unsealed position whereby said electric switch deenergizes said vacuum pump.
- 7. A vacuum sealer comprising:A) a valve operable between sealed and unsealed positions, B) a vacuum switch, C) first means for initiating operation of said vacuum sealer by moving said valve to its sealed position and by activating the vacuum pump whereby air is evacuated from the container and vacuum chamber, D) second electrically operated means responsive to said vacuum switch for releasing said valve to return to its unsealed position whereby air enters the vacuum chamber to seal the lid against the container, said valve upon being released resetting said first means thereby to deactivate the vacuum pump, E) a housing having first and second cavities therein and a wall therebetween and first and second ports extending through said wall, said housing positioning said vacuum pump and a controller in said first cavity, F) a first vacuum hose extending between said first port and said vacuum pump, G) a second vacuum hose extending between said second port and said vacuum chamber base, H) a third vacuum hose in said second cavity connected to said first port and releasably connected to said second port, said third vacuum hose and said second port having complementary fittings, and I) a lid for placement on an open container having a vacuum fitting corresponding to said second port fitting whereby said third vacuum hose can be detached from said second port and attached to said vacuum fitting.
- 8. A vacuum sealer as recited in claim 7 wherein said third vacuum hose is flexible.
- 9. A vacuum sealer as recited in claim 7 wherein said second port and adapter fittings have a cylindrical shape and said third vacuum hose fitting forms a cylindrical cavity portion that is coextensive with portions of the attached second port and adapter fittings.
- 10. A vacuum sealer as recited in claim 9 wherein said adapter has a planar annular portion and a central convex portion that carries said adapter fitting.
- 11. A vacuum sealer as recited in claim 10 wherein said lid additionally includes a relief valve in said vacuum fitting thereby to enable the release of said lid from the open container to access to the contents.
US Referenced Citations (23)