Claims
- 1. A method of making reclosable bags on a form-fill-seal machine, said method comprising the steps of:feeding a length of thermoplastic film into said form-fill-seal machine, said thermoplastic film having opposite longitudinal edges; folding said thermoplastic film over a forming collar and around a filling tube of said form-fill-seal machine to bring said longitudinal edges of said thermoplastic film in adjacent relationship to form a tube; feeding a length of zipper from a continuous zipper supply into said film tube, said zipper including first and second interlocking profiles, said first and second interlocking profiles each having first and second interlocking members and an integral flange, wherein said first and second interlocking members of said first profile interlock with respective said first and second interlocking members of said second profile, and wherein said interlocking members of said first profile are interlocked with respective interlocking members of said second profile as part of said continuous zipper supply; sealing each of said profiles to said thermoplastic film; cross-sealing said film tube to form a first side of a bag; providing a continuous supply of sliders; applying a slider with a slider inserter mechanism from said continuous supply of sliders to the zipper downstream of said continuous supply of zipper, wherein applying said slider urges said first interlocking member of said first profile away from said first interlocking member of said second profile and urges said second interlocking member of said first profile toward said second interlocking member of said second profile thereby increasing the sealing between said second interlocking members of said first and second profiles; cross-sealing said film tube to form a second side of said bag capturing said slider between said first side and said second side; and cutting said bag from said film tube; whereby each bag is provided with a zipper and a slider for opening and closing the zipper.
- 2. A method according to claim 1 wherein:said zipper is fed between first and second longitudinal edges of said thermoplastic film; said first profile is sealed to said first edge; and said second profile is sealed to said second edge.
- 3. A method according to claim 1 comprising the further step of guiding said zipper through said form-fill-seal machine by capturing said profile flanges within a zipper guide.
- 4. A method according to claim 1 wherein said profile flanges are sealed to said thermoplastic film.
- 5. A method according to claim 1 wherein the sliders are provided and applied to the length of zipper at spaced intervals before the length of zipper is fed into the film tube.
- 6. A method according to claim 5 wherein the sliders are provided and applied to the length of zipper at the FFS machine upstream of the location at which the zipper is sealed to the thermoplastic film.
- 7. A method according to claim 1 wherein at least one of said interlocking profiles integral flanges, on a surface facing the other of said interlocking profiles integral flanges, is provided with a peel seal material and further comprising the step of peel sealing said flanges to one another.
- 8. A method in accordance with claim 7 wherein said flanges are peel sealed to one another at the form-fill-seal machine simultaneously with the sealing of said profiles to said film.
- 9. An apparatus for making reclosable bags comprising:means for supplying a length of thermoplastic film having opposite longitudinal edges; means for folding said thermoplastic film into a tube so as to bring said longitudinal edges into adjacent relationship; means for feeding a length of zipper from a continuous supply into said tube, said zipper including first and second interlocking profiles, said first and second interlocking profiles each having first and second interlocking members and an integral flange, wherein said first and second interlocking members of said first profile interlock with respective said first and second interlocking members of said second profile, and wherein said interlocking members of said first profile are interlocked with respective interlocking members of said second profile as part of said continuous supply; means for cross-sealing said tube to form a first side of a bag; means for providing a continuous supply of sliders; means for applying a slider from said continuous supply of sliders to the zipper downstream of said continuous supply of zipper, wherein applying said slider urges said first interlocking member of said first profile away from said first interlocking member of said second profile and urges said second interlocking member of said first profile toward said second interlocking member of said second profile thereby increasing the sealing between said second interlocking members of said first and second profiles; means for sealing said length of zipper to said thermoplastic film; means for cross-sealing said tube to form a second side of said bag capturing said slider between said first side and said second side; and means for cutting said bag from said tube; whereby each bag will be provided with a zipper and a slider for opening and closing the zipper.
- 10. An apparatus according to claim 9 wherein:said feeding means feeds said zipper between said longitudinal edges of said thermoplastic film; said means for sealing each of said profiles seals one of said profiles to one of said edges; and said means for sealing each of said profiles seals the other of said profiles to the other of said edges.
- 11. An apparatus according to claim 9 further comprising means for guiding said zipper by said flanges.
- 12. An apparatus according to claim 9 wherein said sealing means seals said profile flanges to said thermoplastic film.
- 13. An apparatus according to claim 9 wherein said slider applying means is positioned upstream of the location at which the zipper is sealed to the thermoplastic film.
- 14. An apparatus according to claim 13 wherein said zipper applying means is positioned upstream of the location at which the zipper is fed into the film tube.
- 15. An apparatus according to claim 13 wherein said applying means is located at the form-fill-seal machine upstream of said means for sealing said length of zipper to said thermoplastic film.
- 16. An apparatus according to claim 9 wherein said zipper profiles include peel seal means on at least one of a pair of facing surfaces and said apparatus further includes means for activating said zipper profile peel seal means.
- 17. An apparatus in accordance with claim 16 wherein said wherein said means for activating said zipper profile peel seal means comprises said means for sealing said length of zipper to said thermoplastic film.
- 18. An apparatus according to claim 9 wherein said slider providing means includes a coil of interconnected sliders.
- 19. An apparatus according to claim 9 wherein said slider providing means includes a magazine of individual sliders.
- 20. An apparatus according to claim 9 wherein said slider providing means includes a magazine of interconnected sliders.
- 21. An apparatus according to claim 9 wherein said slider providing means includes a vibratory feeding bowl filled with sliders, said vibratory feeding bowl orienting and feeding said sliders to said slider applying means.
CROSS REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of Ser. No. 09/131,268 filed Aug. 7, 1998 now U.S. Pat. No. 6,178,722 which in turn is a CIP of Ser. No. 09/093,111, filed Jun. 8, 1998, now U.S. Pat. No. 5,953,796 the disclosures of which are incorporated herein by reference.
US Referenced Citations (18)
Foreign Referenced Citations (2)
Number |
Date |
Country |
516393 |
Dec 1992 |
EP |
2085519 |
Apr 1982 |
GB |
Continuation in Parts (2)
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Number |
Date |
Country |
Parent |
09/131268 |
Aug 1998 |
US |
Child |
09/357022 |
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US |
Parent |
09/093111 |
Jun 1998 |
US |
Child |
09/131268 |
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US |