In some embodiments, the present disclosure is directed to an ergonomically sensitive, and user-friendly, product applicator.
Self-adhesive compositions for use in cleaning applications are a new and exciting technology. For example, the Scrubbing Bubbles® Toilet Gel product that is manufactured and sold by S.C. Johnson & Son., Inc. (Racine, Wis.) provides users with a way to clean and freshen their toilet without the use of a cage, or other device to support it. Currently, the Toilet Gel product is dispensed using an applicator which has a button that may be depressed during a simultaneous forward pushing motion. The applicator is described in U.S. Pat. No. 7,520,406.
While achieving substantial commercial success, the inventors have surprisingly observed that this product may not have such a wide appeal as it has been discovered that some potential customers may shy away from the product due to confusion over the proper method of use of the applicator, rather than based on applicability of the gel product alone. Even more surprising, such learning comes despite the existing applicator providing a relatively uniform and consistent dose of product.
To address this newly discovered problem, an improved dispensing system is described herein.
In a first nonlimiting embodiment, a device for application of a self-adhesive product may operate with at least a first step and a second step; and wherein the first step and second step have a temporal separateness.
In a second nonlimiting embodiment, a device for application of a self-adhesive product may be operated by a user, wherein: (a) the user has least one hand and one thumb on the hand; (b) the device may be operated without the user using the at least one thumb on the hand.
In a third nonlimiting embodiment, a device for application of a flowable product may include: (a) a first section; wherein the first section comprises a longitudinal axis, a bottom, a top, and an enclosed perimeter defining a first interior volume wherein a flowable product may be stored; (b) a second section; wherein the second section comprises a bottom, a top, and a substantially enclosed perimeter defining a second interior volume; wherein the first section is sized such that at least part of the first section fits within the second interior volume; (c) the first section further comprising an outer surface and a protrusion that extends from the outer surface; (d) the second section further comprises a slot in; wherein the protrusion is provided on the first section to fit through at least a portion of the slot in the second section; wherein the slot is continuous; and wherein the first section is slideable relative to the second section.
The following detailed description of specific nonlimiting embodiments of the present disclosure can be best understood when read in conjunction with the following drawings, where like structures are indicated with like reference numerals and in which:
Definitions
As used herein, “self-adhesive product” refers to any gel, paste, wax, solid, or the like that may be adhered to, or otherwise provide a self-support from, a surface. By self-support, it is meant that a product will not require any additional device, or other mechanical means, to maintain and/or support and/or otherwise suspend the product in a fixed place. In some embodiments, there may be gravitational forces acting against the product. For example, a product may be intended to be adhered to the side of a toilet bowl underneath the rim. In some embodiments, the surface is a ceramic surface, such as a toilet bowl or a sink. In other nonlimiting embodiments, a surface may be glass, metal, plastic, stone, and the like. In some embodiments, self-adhesive product expressly does not include a separate layer of glue. It is thought that many glues which may be used to provide a means for attachment to a surface will leave an unwanted residue behind on the surface. In some other embodiments, self-adhesive product may be washed away from the surface on which it is adhered without leaving a residue on the surface. In other embodiments, the composition of the product may be substantially uniform throughout. In one embodiment, a product may be washed away from a surface after being subject to one or more flushes.
In a particular embodiment, a self-adhesive product may comprise one or more surfactants. In other embodiments, a self-adhesive product is not required to be placed into a mechanical support unit. In other embodiments still, a self-adhesive product may be a toilet care product. An exemplary self-adhesive product that may be used for toilet care applications is the Scrubbing Bubbles® Toilet Gel product that is available from S.C. Johnson & Son, Inc. (Racine, Wis.). An exemplary mechanical support unit is described in U.S. Des. Pat. No. D423,639. A mechanical support unit may be distinguished from an applicator and/or application device (“device”) because, in some embodiments, the product that is being dispensed and/or that is delivering any beneficial effect must be located within, or otherwise used in conjunction with, the support device as it is providing and/or delivering product and/or its beneficial effect.
Self-Adhesive Product: Adhesion and Use Characteristics
In a simplified exemplary embodiment, a self-adhesive product may be any product which may be affixed to a non-horizontal surface, such as the inner surface of a toilet bowl, in a first configuration without the use of a mechanical device and which may be substantially maintained in the first configuration despite exposure to an incidental force, such as from water from a flush.
In one embodiment, a self-adhesive product may be described as any product that, upon being subjected to the “Flush Resiliency Test” described herein, adheres to the surface of the toilet bowl for at least about 5 flushes. In another embodiment, a self-adhesive product adheres to the surface of the toilet bowl for more than at least about 100 flushes. In still another embodiment, a self-adhesive product adheres to the surface of the toilet bowl for more than about 500 flushes. In yet another embodiment, a self-adhesive product adheres to the surface of the toilet bowl for from about 5 flushes to about 1000 flushes. In a different embodiment still, a self-adhesive product adheres to the surface of the toilet bowl for from about 100 flushes to about 1000 flushes. In another embodiment, a self-adhesive product adheres to the surface of the toilet bowl for from about 100 flushes to about 500 flushes.
Regarding the amount of self-adhesive product that may be released or otherwise expended, in some embodiments a self-adhesive product may be one in which there is a loss of from about 0.5% to about 2% of the initial product weight per flush, according to the Flush Resiliency Test.
One of skill in the art may appreciate that the product may have an initial size, shape, weight, density, and have any product distribution, that is suitable for the intended purpose. In one nonlimiting embodiment, the self-adhesive product may have an initial weight of from about 2 g to about 15 g. In another nonlimiting embodiment, the product may have an initial weight of from about 5 g to about 10 g. In some embodiments, the self-adhesive product may have a shape selected from the group of: symmetrical, asymmetrical, round, square, star, heart, triangle, domed, circular, oblong, rectangular, octagonal, hexagonal, pentagonal, the like, and combinations thereof.
Self-Adhesive Product: Product Presentation
A self-adhesive product may be provided in any product form or state that is suitable for the intended application. In some embodiments, a self-adhesive product may be a solid. In solid form, the self-adhesive product may be the result of an extrusion. The product may be malleable. The product may be forcibly adhered to a surface. The product may have a hardness of from about 50 to about 150 tenths of a millimeter according the “Hardness Test” as described herein. An exemplary self-adhesive product in solid form is described in U.S. Pat. Pub. No. US 2008-0190457.
In other embodiments, a self-adhesive product may be a gel. The gel may be formed by a hot melt process. The gel may have a melt temperature of from about 50° C. to about 80° C. The gel may have a viscosity of from about 150,000 cps to about 400,000 cps as measured by a cone and plate viscometer. In some embodiments, a self-adhesive gel product may be able to be self-adhered to both wet and dry surfaces. An exemplary self-adhesive product in gel form is described in U.S. Pat. Pub. No. US 2009-0325839.
Product Presentation: Surface Spreading
As described supra, the disclosed compositions provide the unexpected benefit over existing compositions of, inter alia, increased mobility, active ingredient transport, and stability. Exemplary compositions are made according to the Detailed Description and are tested for surface spreading using the “Surface Spreading Test” described below.
Surprisingly, it is noticed that the addition of the surfactants provide a significant increase in transport of the compositions. In one embodiment, the compositions provide a transport rate factor of less than 55 seconds. In another embodiment, the compositions provide a transport rate factor of less than about 50 seconds. In still another embodiment, the compositions provide a transport rate factor of from about 0 seconds to about 55 seconds. In another embodiment, the compositions provide a transport rate factor of from about 30 seconds to about 55 seconds. In yet still another embodiment, the compositions provide a transport rate factor of from about 30 seconds to about 50 seconds. In still another embodiment, the compositions provide a transport rate factor of from about 30 seconds to about 40 seconds.
Product Presentation: Adhesion
In some embodiments, the products disclosed herein may adhere to a solid surface under relatively harsh conditions. It is surprisingly discovered that it may be advantageous for the product to be able to adhere to a surface for a period of at least 5 hours, as measured by the “Adhesion Test” described below. In one embodiment, a product has a minimum adhesion of greater than about 8 hours. In another embodiment, a product has a minimum adhesion of from about 8 hours to about 70 hours.
Applicator
As with the device described in U.S. Pat. No. 7,520,406, many embodiments of the present applicator 10 may be used to accurately apply controlled unitized doses of a self-adhesive composition, flowable material and/or flowable self-adhesive material, to a surface. In one example, the applicator 10 may be used for applying controlled doses of a cleaning, disinfecting and/or fragrancing flowable adhesive gel to the surface of a toilet, urinal, bathtub, shower, or the like. An exemplary self-adhesive product is described in U.S. Pat. No. 6,667,286. An alternative example of a self-adhesive product is described in WO 2009/105233. The products described in U.S. Pat. No. 6,667,286 and WO 2009/105233 may also be considered flowable. In some embodiments, a material may be considered flowable if it may be displaced by a minimum force along one or more sides and/or faces and/or portions of the material and the product. Another nonlimiting example of such a material is described in U.S. Pat. Pub. No. 2007/0007302. In the described embodiments, the product is described to have a viscosity of at least 150,000 cps (centipoise). In other embodiments, the product has a viscosity of from about 150,000 cps to about 400,000 cps.
As described herein, some embodiments disclosed herein relate to an applicator for a self-adhesive product.
Also shown in
Slot Design
By providing a continuous slot 25 (
In some embodiments disclosed herein, “two-step actuation” refers to an application and/or actuation process for the product requiring at least a first step that is temporally distinct from a second step. That is, a user may be able to separate the different physical motions and/or functions in the application and/or actuation process. For example, a user may not be required to depress a button (a first step) and simultaneously depress, or otherwise operate, the device (a second step).
By requiring a two-step actuation, it is thought that confusion which may occur in consumers where a simultaneous button push and device push are required for actuation (i.e., the device described in U.S. Pat. No. 7,520,406) will be avoided.
Slot and Protrusion Design
Use of Applicator
Two-Step
As described above, one unexpected benefit of the disclosed dispensing system is that a user may be able to use the device without the use of his or her thumbs. Surprisingly, there may be a relatively high level of confusion and/or difficulty with use when using a device that requires the use of relatively fine motor skills. For example, it is surprisingly discovered that some users of a device which may require the use of a thumb to depress a button may not have the requisite strength to properly and/or easily actuate the device. Some of the embodiments disclosed herein address this issue by providing a continuous slot wherein the user simply needs to apply a force to the applicator in order to dispense any composition from the device. In the embodiments shown in
Surprisingly, consumers who may have had difficulties with a two-part, but single step application have had a much higher level of success of properly using the product with a two-step application, as exemplified in various embodiments disclosed herein. It is thought that providing multiple parts in separate temporal units (i.e., two or more steps), the user will not be confused during use.
Single Handed, Thumbs-Free Operation
Even more surprising, it is found that an unexpected benefit of some embodiments disclosed herein is that this device may be actuated with a thumbs-free operation. That is, consumers are not required to use their thumb to depress any buttons. Especially appreciated by consumers is that a simultaneous action of depressing buttons while actuating the device.
One particularly surprising benefit of many of the embodiments disclosed herein is that the dispenser 10 may be used without the use of a user's thumbs. For example, in embodiments requiring a two-step application, there may not be the need for a user to use the thumbs on her hands to implement the first and/or second step and/or any other steps which may be required for proper actuation.
Similarly, in embodiments wherein a single motion is required to actuate the device 10, a user may not be required to use the thumbs on her hands to actuate the device 10.
Use of Applicator: Section Size Considerations
Test Methods
Flush Resiliency Test
A high volume toilet bowl (American Standard Cadet Model, American Standard, Piscataway, N.J.) attached to a standard plumbing set-up is used. A water temperature of about 80° F. is used. The water has a “medium” hardness of about 120 ppm CaCo3. About 7 to about 10 g of product is metered out and the initial weight is recorded. The product is then adhered to the inner surface of the toilet bowl, about 2 inches below the upper rim. The toilet is flushed 72 times at approximately equal intervals, approximately every 96 minutes. The remaining product is removed about 30 minutes after the final flush and the weight of the remaining product is recorded. The difference between the final and initial weight is measured and recorded and then divided by the number of flushes. The resultant number is recorded as the “loss per flush”. The “loss per flush” may then be divided by the initial weight. The resultant number may be reported as the “loss of initial product weight per flush.”
Hardness Test
The method used to assess the hardness of a cleansing block is the “Hardness Test”. The hardness measurement is in tenths of a millimeter penetration into the surface of an extrudate. Therefore, a measurement of 150 is a penetration of 150 tenths of a millimeter, or 15 millimeters. The equipment used 20 was a Precision Penetrometer (Serial #10-R-S, Manufactured by Precision Scientific Co., Chicago, Ill., USA) equipped with a large diameter cone weighing 102.4 grams with a 23D angle, and loaded with 150 grams of weight on the top of the spindle. The test method steps were: (1) Sample must be at least ‘X’ inches thick. (2) Place sample on the table of the instrument. (3) Both top and bottom 25 surfaces of the test sample should be relatively flat. (4) Set scale on instrument to ZERO and return cone and spindle to the upward position and lock. Clean any residual material off the cone and point before resetting for the next reading. (5) Using hand wheel, lower the complete head of the instrument with cone downward until the point of the cone touches the surface of the sample. (6) 30 Recheck the ZERO and pinch the release of the cone and spindle. (7) Hold the release handle for the count of 10 seconds and release the handle. (S) Read the dial number and record. (9) Repeat steps 4-S three times at different locations on the surface of the test sample. (10) Add the 3 recorded numbers and divide by 3 for the average. This result is the hardness of the tested sample.
With this “Hardness Test”, a higher number indicates a softer product because the units of hardness are in tenths of a millimeter in penetration using the 5 test procedure delineated above. If the cleansing block is too soft (i.e., a high hardness number), then it is difficult to manufacture into shapes such as blocks because the product is too malleable. If the product is too hard (i.e., a low hardness number), then more pressure is required to push the cleansing block onto the surface, and some stickiness is lost. Typically a hardness of from about 20 to about 160 tenths of a millimeter penetration may be preferred for a cleansing block that will be applied to a dry surface. Typically a hardness of greater than 50 tenths of a millimeter penetration may be preferred for a cleansing block that will be applied to a wet surface.
Adhesion Test
The ability of a composition to adhere to an exemplary hard surface is measured as described below. A workspace is provided at a temperature of from about 86° F. to about 90° F. The relative humidity of the workspace is set to from about 40% to about 60%.
A board comprising twelve 4.25″×4.25″ standard grade while glossy ceramic tiles arranged in a 3 (in the y-direction)×4 (in the x-direction) configuration (bonded and grouted) to a plexi-glass back is provided.
The board is rinsed with warm (about 75° F. to about 85° F.) tap water using a cellulose sponge. The board is then re-rinsed thoroughly with warm tap water. A non-linting cloth (ex. Kimwipe®, Kimberly Clark Worldwide, Inc., Neenah, Wis.) saturated with isopropanol is used to wipe down the entire tile board.
The board is juxtaposed to be in a horizontal position (i.e., such that the plane of the board is flat on the floor or lab bench).
Samples approximately 1.5″ in diameter and weighing from about 5.5 g to about 8.0 g are provided to the surface of the board such that the bottom of the sample touches the top-most, horizontally oriented (i.e., in the x-direction), grout line of the board. Samples are spaced approximately 2″ apart from each other. A permanent marker is used to draw a straight line (parallel to the x-direction) approximately 0.75″ below the top-most grout line.
The board is juxtaposed to then be in the vertical position (i.e., such that the plane of the board is perpendicular with the floor or lab bench). A timer is started as the board is moved to the vertical position. The time that a sample takes for the sample to slide down the tile a distance of about 1.5 times the diameter of the sample is measured, recorded as the “sample adhesion time.”
Surface Spreading Method
The “transport rate factor” is measured as described below.
A 12″×12″ pane of frosted or etched glass is mounted in a flat-bottomed basin that is large enough to support the pane of glass. The basin is provided with a means for drainage such that water does not accumulate on the surface of the pane of glass as the experiment is performed at a room temperature of approximately 22° C. in ambient conditions. The pane of glass is supported on top of the bottom of the basin of water using 4″×4″ ceramic tiles—one tile at each side of the bottom edge of the pane. The middle 4 inches of the pane is not touching the bottom, so that water can run down and off the glass pane. The pane of glass is juxtaposed such that pane of glass is at an angle of approximately 39° from the bottom of the basin.
The glass pane is provided with 0.5 inch measurement markers from a first edge to the opposing edge.
A glass funnel (40 mm long×15 mm ID exit, to contain >100 ml) is provided approximately 3.5″ over the 9″ mark of the pane of glass.
The pane of glass is cleaned with room temperature water to remove trace surface active agents. The cleaned pane of glass is rinsed until there is no observable wave spreading on the pane.
A sample of approximately 7 g. (approximately 1.5″ diameter circle for gels) of composition is applied to the pane of glass at the 0 mark. Four beakers (approximately 200 mL each) of water (are slowly poured over the top of the glass pane at the 9″ height point and is allowed to run down the pane of glass to condition the composition.
After about one minute, the funnel is then plugged and is provided with approximately 100 mL of water. An additional 100 mL of water is slowly poured onto the glass pane at approximately the 9″ marker. After approximately 10 seconds, the stopper is removed and a timer is started as the water in the funnel drains onto the pane of glass.
A wave on the surface of the draining water film above the composition is observed to creep up the glass and the time for the composition to reach the 5″ marker is recorded.
The test is repeated for 10 replicates and the time in seconds is averaged and reported as the “transport rate factor” (time in seconds).
The exemplary embodiments herein disclosed are not intended to be exhaustive or to unnecessarily limit the scope of the claims. The exemplary embodiments were chosen and described so that others skilled in the art may practice the claimed subject matter. As will be apparent to one skilled in the art, various modifications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art are intended to fall within the scope of the appended claims.
It is noted that terms like “specifically,” preferably,” “typically,” “generally,” and “often” are not utilized herein to limit the scope of the claims or to imply that certain features are critical, essential, or even important to the structure or function of the claimed subject matter. Rather, these terms are merely intended to highlight alternative or additional features that may or may not be utilized in a particular embodiment disclosed herein. It is also noted that terms like “substantially” and “about” are utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “50 mm” is intended to mean “about 50 mm.”
This application claims the benefit of U.S. Ser. No. 12/388,588 filed Feb. 19, 2009, of which the present application is a continuation-in-part.
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Child | 12723428 | US |