The present invention relates to a system for the application and removal of a contact clip to a rail, in particular to a railway rail.
To ensure the continuity of traction voltage and the transmission of signals along railway lines during maintenance or repair operations to specific sections of rail, it is often necessary to short circuit two adjacent sections of rail, that is to say, electrically connect the sections of rail upline and downline of the repair site so as to bypass it.
Such electrical connection is made by means of an electric cable the ends of which are connected to the foot of the rail, for example by means of a contact clip in steel which forms a first hook-shaped end suitable for being forced onto a free rim of the foot of the rail, and a second end with an abutment surface facing towards the first end and suitable for abutting against a free rim of the foot of the rail on the side opposite that engaged by the first end, to block the clip in an engaged position with the rail. In such position of engagement the first hook-shaped end is pushed onto the foot of the rail, scratching the surface thereof and thus making an excellent electrical contact. Given that the thickness of the foot of the rail increases from its free rim towards the core of the rail and given the shape of the contact clip, during the application of the contact clip to the foot of the rail, the hook shaped end is elastically widened generating a force of reaction which clamps the clip elastically against the foot of the rail and ensures an elastically spring-loaded contact.
Despite the reliability of the electrical connections obtained, the application of the contact clip to the foot of the rail requires considerable force and is therefore carried out with the help of violent blows of the hammer to the contact clip. Similarly, the removal of the contact clip from the rail is performed by blows of the hammer to the end of the clip opposite the hook and, given the elastic spring-loading, violent and uncontrollable jerks of the contact clip may ensue. Both the blows of the hammer and the elastic jerks of the contact clip may entail a high risk of injury and fatigue to the fitter and prejudice the precise, controlled attachment of the contact clip to the rail.
The purpose of the present invention is therefore that of providing a system, for the application of a contact clip to a railway rail, having characteristics such as to obviate the drawbacks mentioned in relation to the prior art.
The above-noted purpose is achieved by an applicator for the attachment and detachment of a contact clip and a railway rail, in which the clip forms a first hook-shaped end suitable for being forced onto a foot of the rail, and a second end with an abutment surface facing towards the first end and suitable for abutting against the free rim of the foot of the rail on a side opposite the first end, and in which the applicator comprises:
The invention permits safe and precise control of the position of the contact clip in relation to the rail and obviates the sudden movements and jerks of the clip during its application and during its removal. In addition, the invention obviates the need to apply the required force by blows of the hammer which may injure the fitter and damage the rail.
For a clearer comprehension of the invention and to appreciate the advantages thereof, some of its embodiments will be described below, made by way of a non-limiting example, with reference to the attached figures, wherein:
With reference to the figures, a system 1 for the application of a contact clip 2 to a railway rail 3 comprises a contact clip 2 in elastic metal material, in particular in steel, and a manual applicator 4.
The contact clip 2 has an elongated shape with a first hook-shaped end 5 suitable for being forced onto a free rim 6 of a foot 7 (or, in other words, lower flange) of the rail 3, and a second end 8 having at least one abutment surface 9 facing towards the first end 5 and suitable for abutting against a free rim 6′ of the foot 7 of the rail 3 opposite the free rim 6 engaged by the first end 5 to block the contact clip 2 in an engaged position (
Advantageously, the second end 8 may form a plurality of abutment surfaces 9 positioned at different distances from the first end 5 to permit the use of the same clip 2 with rails 3 of different widths.
The two ends 5, 8 of the contact clip 3 are connected to each other by a bridge portion 10 which, when the contact clip 2 stays in the engaged position, it extends under the rail 3, transversally to it, between the two opposite free rims 6, 6′ of the foot 7 of the rail so that the contact clip 2 embraces the foot 7 of the rail from below.
The first hook-shaped end 5 has an end portion bent towards an upper side 11 of the clip 2 (such upper side being destined to face towards the rail) and towards the second end 8 in such a way as to form on the upper side 11 of the clip 2 a coupling seat 12 open and facing towards the second end 8 and suitable for receiving the free rim 6 of the foot 7 of the rail 3. Inside the coupling seat 12 a step may be formed with a counter-abutment surface 14 facing towards the second end 8 and against which the free rim 6 of the foot of the rail abuts in the engaged position.
The first end 5 forms a free rim tapered or bent towards the upper side 11 of the clip 2 so as to give the aperture of the coupling seat 12 a funnel shape which facilitates the correct positioning and initial insertion of the clip 2 onto the foot of the rail (
The second end 8 of the clip 2 may be inclined in relation to the bridge portion 10 towards the upper side 11 of the clip and may form, again on the upper side 11, a plurality of steps which form the abutment surfaces 9. On the lower side 16 of the clip 2, opposite the upper side 11, the second end 8 may form a ramp surface 17 inclined in relation to the bridge portion 10 towards the upper side 11 and suitable for acting in conjunction with a clip seat of the applicator 4 (which will be described below) to guide the abutment surface 9 in engagement with the foot of the rail. On the same lower side 16 of the clip 2, an arrest surface 14′ may be formed on the counter abutment surface 14, facing towards the first hook-shaped end and useful for a correct positioning of the clip inside the clip seat of the applicator.
In one illustrative embodiment, shown in the drawings, the clip 2 forms three steps with three abutment surfaces 9 which, together with the counter-abutment surfaces 14 determine certain and clearly defined engagement positions for three different sizes of rails, such as S54, UIC54, UIC60.
The contact clip 2 may be made by forging starting from an elongated steel bar with a round transversal cross-section or by shaping starting from an elongated steel bar with a rectangular or square transversal cross-section.
The applicator 4 for the attachment and detachment between a contact clip 2 and a rail 3, in particular for a railway rail will be described below.
The contact clip 2 for which the applicator 4 has been designed is generally of the type having a first hook-shaped end 5 suitable for being forced onto a foot 7 of the rail 3, and a second end 8 with an abutment surface 9 facing towards the first end 5 and suitable for abutting against the foot 7 of the rail 3 on a side of the rail opposite that engaged by the first end 8.
More specifically, the applicator 4 has been designed for use with the contact clip 2 described above, together with which it produces synergically advantageous effects.
The applicator 4 (
The applicator 4 further comprises a thrust device 24 connected to the applicator body 18 and suitable for moving the thrust jaw 20 towards the contrast jaw 22 so as to push the contact clip 2 housed in the clip seat 19 in a thrust direction S towards the contrast side 23.
As shown for example in
According to one aspect of the invention, the clip seat 19 is configured to support the contact clip 2 transversally to the thrust direction S at least in an area between the thrust jaw 20 and the contrast jaw 22.
Thanks to the housing of the contact clip in the clip seat 19 and to the support of the contact clip 2 transversally to the thrust direction S, uncontrolled movements of the clip during the application or removal operations of the clip 2 from the foot of the rail are avoided, and perfect control of the positioning of the clip to the rail is achieved. Moreover, thanks to the thrust device 24 associated to the clip seat 19 the need to move the clip by blows of the hammer is eliminated, thus reducing the risk of injury to the fitter and the risk of damage to the rails.
According to an embodiment, the applicator body 18 has an elongated shape in the thrust direction S and forms on a rear side 26 (fitter side) a handle 25 with a grip so as to be able to grasp, transport and position the applicator 4 manually.
The clip seat 19 is formed on a front side 27 of the applicator body 18 opposite the handle 25 and the thrust device 24 may be positioned in a central portion of the applicator body 18 between the handle 25 and the clip seat 19.
According to an embodiment, the thrust device 24 is a manual thrust device, in particular a hydraulic piston cylinder unit with a pump manually operated by means of a pump lever 28 situated next to the handle 25 to enable it to be moved with one hand while the other hand grips and holds still the grip of the handle 25 at the same time providing a reaction force for the pump force applied to the pump lever 28. After an initial pumping phase needed to generate the reaction of the contrast jaw 22 the handle 25 may even be released and only the lever 28 may be operated.
Advantageously, the pump lever 28 swivels (arrow in
According to an alternative embodiment, the thrust device 24 may comprise a mechanical jack or electromechanical jack, such as an electric motor with a screw-nut (jackscrew) unit to convert the rotary movement of the crankshaft into a translatory movement of the thrust 2 and contrast 22 jaws.
The thrust jaw 24, and consequently, the thrust side 21 of the clip seat 19 may be provided in an area of the clip seat 19 facing towards the handle 25 or, in other words, towards the rear side 26 of the applicator 4. For example the thrust jaw 24 may be formed at a free end of a transmission stem 29 connected to the thrust device 24, in particular to a piston of the hydraulic actuator, and translatable by said thrust device 24 towards to (by manual pumping) and away from (by means of an elastic return spring) the contrast jaw 22.
According to an embodiment, the thrust jaw 20 may move, in particular translate, in relation to the clip seat 19 so as to shift the clip 2 housed in the clip seat 19 in relation to said clip seat 19 or, alternatively, the thrust jaw 20 may move together with the clip seat 19 so as to shift the clip 2 housed in the clip seat 19 in relation to the contrast jaw 22 without however moving the clip 2 in relation to the clip seat 19. In this second embodiment, the contrast jaw 22 is movable in relation to the clip seat 19.
According to the embodiment shown in the drawings, the hydraulic thrust device 24 is suitable for making the thrust jaw 20 translate inside the clip seat 19 towards the front side 27 of the applicator body 18 and the contrast jaw 22 is positioned on the front side 27 of the applicator body 18 and integral with the clip seat 19.
The clip seat 19 is suitable for housing the contact clip 2 in an application position (
In order to adapt the position and shape of the thrust jaw 20 to the different shapes of the first 5 and second 8 ends of the clip 2 and to prevent an unwanted stroke of the thrust jaw 20 towards the clip 2, the thrust jaw 20 may comprise a thrust portion 30 which forms a first thrust surface 31 (preferably concave) suitable for engaging the (outer convex surface of the) first hook-shaped end 5 of the clip 2, as well as an adaptor block 32 which forms a second thrust surface 33 suitable for engaging the second end 8 of the clip 2 and being positioned so as to compensate a part of the stroke of the thrust jaw 20. The adaptor block 32 may be connected (for example hinged) to the thrust portion 30 in a movable manner between a working position overlapped to the first thrust surface 31 (
The contrast jaw 22 is preferably hook-shaped defining a cavity facing towards the thrust side 21 of the clip seat 19 or, in other words, towards the rear side 26 of the applicator body 18, and suitable for receiving a free rim 6, 6′ of the foot 7 of the rail 3 and engaging such free rim 6, 6′ from above and from the side. This makes it possible to position the applicator 4 under the rail 3, couple or hang the contrast jaw 22 (and the entire front end of the applicator 4) to the foot 7 of the rail 3 and move the clip seat 19 towards it from under the foot of the rail, rotating the applicator 4 around the fulcrum formed by the contrast jaw 22 by easily raising the handle 25 extending from the other side of the rail.
According to an embodiment, the applicator body 18 comprises two side walls 36, preferably parallel, which may be screwed to the thrust device 24 and connected to each other by bridge elements 40, made for example by means of bolts and spacer bushes. The side walls 36 form inner surfaces 37 facing each other which delimit the clip seat 19 laterally, and upper surfaces or rims 38 facing towards the upper side 35 of the applicator and defining a support seat for the foot of the rail. Both the upper rims 38 form two local protrusions 39 which determine a reference point together with the contrast jaw 22 for the correct positioning of the rail in relation to the clip 2 housed in the clip seat 19.
According to an embodiment, the contrast jaw 22 may be formed directly by said side walls 36.
The clip seat 19 may in addition have one or more bottom walls 41, 41′ elastically yielding towards the lower side 34 of the applicator 4 and suitable for pressing the clip 2 (in the position of use) elastically against the foot of the rail. This facilitates the correct positioning of the applicator 4 with the clip 2 to the rail 3.
According to an embodiment, the elastic bottom walls 41, 41′ are formed of at least one, preferably two, plate-shaped springs connected to at least one of the bridge elements 40 and/or fitted with lateral tongues inserted in corresponding cavities in the side walls 36.
The elastic walls 41, 41′ advantageously comprise two components separate and deformable independently of one another, of which a first elastic wall 41 forms a first substantially flat support surface positioned to support a lower surface of the bridge portion 10 of the clip 2, and a second elastic wall 41′ forms a second substantially flat support surface inclined in relation to the first support surface, wherein the second support surface is positioned to support the ramp surface of the clip 2 housed in the clip seat 19. This way the first and second support surfaces of the elastic walls 41, 41′ can support the lower side of the clip 2 with substantial complementarity of shape (when the clip is in the application position).
Advantageously, the bottom elastic walls 41, 41′ are formed in such a way as to guide the contact clip in the thrust direction and upwards (upper side 35 of the applicator 4), while the side walls 36 ensure a lateral support, transversally to the thrust direction S, of the clip 2. This way, the clip seat 19 can support and guide the clip 2 from below and from the two lateral sides, while in the position of use the foot of the rail covers the clip seat 19 partially from above so that the clip is perfectly guided and positioned during its movement in the thrust direction S. Moreover, the clip seat 19 is configured in such a way that the first hook-shaped end 5 of the clip 2 extends outside the upper rims 38 of the side walls 36 so as to be able to receive the free rim 6 the foot 7 of the rail 3 resting on said upper rims 38.
Advantageously, on the contrast side 23 of the clip seat 19 an elastic abutment 44 is formed positioned opposite the thrust jaw 20 and suitable for forming an abutment for the second end 8 of the clip 2 housed in the clip seat 19, so that the clip 2 can be elastically clamped between the thrust jaw 20 and the elastic abutment 44 to ensure and preserve the correct positioning of the clip 2 in the clip seat 19 during the insertion of the applicator 4 between the rail 3 and the track bed. The subsequent movement of the clip 2 in the thrust direction S moves the elastic abutment 44 disengaging it from the second end 8 of the clip. Advantageously, the elastic abutment 44 is formed by a projection of one of the elastic walls 41, 41′.
In a further embodiment, the side walls 36 form a lower rim 42 facing towards the lower side 34 of the applicator 4 and having the shape of the blade of an ice-skate, that is to say with a substantially straight central section and a front section curved towards the upper side and preferably converging in a front tip. This facilitates the insertion of the applicator 4 between the rail 3 and the track bed.
According to an embodiment, the applicator 4 further comprises an anti-expulsion bracket 45 connected to the applicator body 18 and suitable for positioning on the contrast side 23 of the clip seat 19 in an expulsion path of the clip 2 so as to prevent an uncontrolled elastic jerk expulsion of the clip from the clip seat 19 in the direction of the contrast side 23. Advantageously, the anti-expulsion bracket 45 has an arched or U-shape which extends to straddle the clip seat 19 and is movable or rotatable from the position in which it obstructs an expulsion of the clip 2 to a position in which it frees the expulsion path of the clip.
The functioning and use of the applicator 4 according to embodiments of the invention will be described below.
Of course, a person skilled in the art may make further modifications and variants to the applicator and to the contact clip according to the present invention so as to satisfy contingent and specific requirements, all moreover contained within the scope of protection of the invention, as defined by the following claims.
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