The present invention relates to an applicator that exudes an application liquid such as a cosmetic liquid or medicinal solution contained in a container from an application member attached to the mouth of the container.
Patent Literature 1 (PTL 1) discloses that an applicator in which a liquid such as a cosmetic liquid or medical solution is contained in a container and the liquid is exuded from an application member that is attached to the mouth of a container and has a relatively wide area made of a synthetic resin material in which open-cell pores are formed.
With the inner plug (valve) 3b provided in the application unit 3, pressing a valve rod 6d of the valve body member 6 protruding from the valve opening 5a of the valve seat member 5 through the application member 7 causes the valve body 6c to retract from the valve seat 5k to open the valve. This allows the liquid in the container (application liquid) to be discharged from the valve opening 5a toward the application member 7.
According to the inner plug (valve) disclosed in PTL 1, since the valve body face with a coned shape leaves from the valve seat face with a funnel shape in a parallel state, corresponding to the amount of pushing-in (valve stroke) of the valve rod of the valve body member, the pressure loss (flow resistance) of the valve between the valve seat and the valve body changes to an extremely small value at this moment.
Thus, in the applicator disclosed in PTL 1, the flow control of the application liquid by the degree of pushing-on (valve stroke) of the valve rod of the valve member is difficult, in the case particularly low viscosity liquid such as ethanol as the application liquid is stored in the container, a sudden liquid dispense may occur on pressing the valve rod through the application member, whereby it may reduce user's convenience.
The invention aims to provide an applicator that prevents the sudden dispensing of the application liquid on opening the inner plug by providing the liquid flow passage with a gradual change in pressure loss (flow resistance) corresponding to the amount of the pushing-in (valve stroke) of the valve body constituting the inner plug (valve).
The applicator to solve the problem described above is characterized in that an applicator includes a container containing an application liquid, an inner plug that is disposed to close the mouth of the container and opens the valve against the biasing force of a spring member to allow the application liquid in the container to be discharged, and an application member, which is disposed to cover the application liquid outlet of the inner plug and to enable the application to the application surface by exuding the application liquid discharged through the inner plug, wherein a liquid flow passage from the inside of the container toward the application member imparting flow resistance to the application liquid is formed at the application unit provided with an inner plug and the total pressure loss per 1 m3/s of the liquid flow passage is equal to or more than 1×107 Pa·s and less than 1×1010 Pa·s.
In the above case, the liquid flow passage formed in the application unit includes a first flow passage through a fourth flow passage, which are communicated in series; the first flow passage is a flow passage that is formed between the valve seat of the valve seat member forming the application unit and a valve body of the valve body member facing the valve seat, the second flow passage is a flow passage that is formed between a circumferential side surface of a cylinder connected to the peripheral edge of the valve body of the valve body member and an inner circumferential surface of a first annular protrusion formed connected to the peripheral edge of the valve seat, the third flow passage is a flow passage that is formed between the outer circumferential surface of the first annular protrusion and the inner circumferential surface of a third annular protrusion formed concentrically on the outside of the cylinder in the valve body member, and the fourth flow passage is a flow passage formed between the outside of the third annular protrusion of the valve body and the inside of a second annular protrusion formed concentrically on the outside of the first annular protrusion of the valve seat member.
Further, the pressure loss per 1 m3/s of the respective liquid flow passages 1 through 4, forming the liquid flow passage, is desirably set to the values obtained by the following Eq. 3:
ΔP/R=32 μL/Sd2 Eq. 3,
where ΔP is a pressure loss (Pa), R is a flow rate (m3/s), μ is the viscosity of the application liquid (Pa·s), L is a representative length (m), S is a cross-sectional area of the representative flow passage length (m2), and d is the hydraulic diameter (m).
Further, the cross-sectional area of the flow passage of the liquid flow passage varies by the retraction of the valve body member that faces the valve seat of the valve seat member constituting the application unit, the pressure loss of the liquid flow passage becomes minimal when the valve body retracts most; the pressure loss per 1 m3/s in this situation is set to equal to or more than 1×107 Pa·s and less than 1×1010 Pa·s.
The applicator according to the present invention allows to form a liquid flow passage imparting an appropriate flow resistance to the application liquid in the application unit having an inner plug. The liquid flow passages can impart an appropriate flow resistance to the flow passage by constituting the flow passages 1 through 4 communicated in series in the application unit, for example, and prevent sudden dispensing of the application liquid accompanied by the opening of the inner plug (valve).
With this, an applicator allows for prohibiting an excessive flow of the application liquid and preventing the sudden flowing-out from the application member, even when a particularly low-viscosity and low surface tension liquid such as ethanol recited above as an application liquid is used.
An applicator according to the present invention will be described based on the embodiments shown in the drawings.
In the following drawings, equivalent portions are indicated by the same referential signs. In some drawings, referential signs are given to representative portions due to limitations of space, and the details of each portion will be described citing the referential signs given to each drawing of single-item composition.
The applicator 1 according to the present invention is provided with a container 2 of bottle-type storing application liquid (not shown) as shown in
The body portion 2b has a tilting body portion 2b1 composed of a front side erecting face of the container 2, the erecting face on the left side of the container 2 shown in
The rear side erecting face of the container 2, the erecting face on the right side of the container 2 shown in
At the upper portion of the upright body portion 2b2, a neck portion 2b3 curving toward the front side of the container 2 is formed; a cylindrical mouth 2c erecting obliquely upward is integrally formed along the curved face of the neck portion 2b3.
The intersection angle that is formed by an axial line Ax1 of the container 2 orthogonal to the face of the bottom 2a of the container 2 and an axial line Ax2 of the mouth 2c passing the center of the mouth 2c is obtuse, and in the example shown in the drawing, the intersection angle of the axial line Ax1 of the container 2 and the axial line Ax2 of the mouth 2c is set to approximately 120 degrees.
The mouth 2c is configured to be located at a position just above the tilting body portion 2b1 whose diameter reduces toward the center of the container 2 as erecting upward, as described before.
With this, the weight balance is considered such that the position of the center of gravity of the whole applicator 1 including an application unit 3 described later to be attached to the mouth 2c is prevented from biasing to the front side of the container 2 to which the mouth 2c is formed.
In addition, on the front and rear sides of the container 2, multiple finger-hooking recesses 2d are formed to which fingers are hooked when the container 2 is held; the finger-hooking recesses 2d function to prevent from slipping when the container 2 is held.
The container 2 is preferably formed of flexible synthetic resin, whereby the container 2 is a squeeze bottle capable of being deformed by lightly pressing the right and left side faces of the container 2 such as by hand.
An application member 7 to be described later enabling to exude and apply the application liquid in the container 2 is disposed on the application unit 3 attached to the mouth 2c of the container 2 in a state to close the mouth 2. A cap 4 covering the application member 7 is detachably attached using a male thread 2e formed on the periphery of the cylinder forming the mouth 2, thereby constituting the applicator 1.
The packaging sheet 11 covers the outer frame of the applicator 1 in a closely contacting state, using a thermo-shrinking type resin sheet formed into a cylindrical shape, for example.
The broken-line cut 11c formed on the packaging sheet 11 is preferably formed in advance on a part of the the thermo-shrinking type resin sheet. Further, in a state where the resin sheet is closely in contact with the container 2 by thermal shrinking, the position of the broken-line cut 11c is set to be located parallel to the bottom 2a of the container 2 along the smallest cross-sectional part of the container 2 between the body 2b and the mouth 2c of the container 2 in
By setting the position of the broken-line cut 11c as thus stated, most of the outer frame of the container 2 having a special shape can be covered with the body-side sheet 11a.
The applicator 1 on which the name of goods and the logo are marked can be presented by printing the name of goods and the logo of the applicator 1 in advance on the thermo-shrinking type resin sheet side corresponding to the body-side sheet 11a, utilizing the large area of the body-side sheet 11a.
Each of the members constituting the application unit 3 of the first embodiment will be described below based on the single-item constitutional views.
The valve seat member 5 has a cylindrical shape as a whole, the front side thereof is closed, and at the center thereof a valve opening 5a opens to function as an application liquid outlet. The valve seat 5k is formed at the periphery of the valve opening 5a having a funnel-like shape whose inner diameter reduces toward the front side. The valve opening 5a closes by attaching the valve body 6c which has a conical surface of the valve body member 6 to be described later to the valve seat 5k.
The outer circumferential surface of the valve seat member 5 is formed to have a constant diameter along the axial direction, configures a fitting portion 5b into the mouth 2c of the container 2, and has a tapered portion 5c whose outer diameter reduces slightly from the rear half portion toward rear end portion. The tapered portion 5c functions as a guide when the application unit 3 is attached to the mouth 2c of the container 2.
On the front side of the fitting portion 5b of the valve seat member 5, a flange portion 5d having a larger diameter than that of the fitting portion 5b is formed, and the flange portion 5d functions to position the application unit 3 by being in contact with the front end of the mouth 2c of the container 2.
Further, an annular locking part 5e is formed protruding inward in the opening at the rear end of the valve seat member 5. The annular locking part 5e functions as a stopper to inhibit the valve body member 6 to be described later from coming off, when the valve body member 6 is attached to the valve seat member 5.
Further, an annular protrusion 5f is formed on the front side of the valve seat member 5 and this functions to position the application member 7 to be described later by supporting the application member 7 from the rear side.
As shown in a cross-sectional view in
These annular protrusions 5g 5h and the annular groove 5j, in combination with a valve body member 6 to be described next, form a liquid flow passage 3a (See
For the sake of convenience of the description, among the two annular protrusions 5g and 5h, the inner protrusion formed continuing from the periphery of the valve seat 5k is called a first annular protrusion 5h, and the annular protrusion formed outside the first annular protrusion 5h is called a second annular protrusion 5g.
The valve body member 6 is integrally formed of elastic synthetic resin entirely and provided with a single spring member 6b extending upward from the ring member 6a in a spiral manner. A valve body 6c having a truncated conical shape is formed at the top end of the spring member 6b. A valve rod 6d is formed at the center of the valve body 6c to protrude from the valve body 6c.
Further, as shown in
That is, the annular protrusion 6e is concentrically formed to the cylinder 6g the outside of the cylinder 6g which is connected to the periphery of the valve body 6c.
The outer diameter of the ring member 6a is formed to be approximately equal to the inner diameter of the valve seat member 5 formed in a cylindrical shape, and slightly larger than the inner diameter of the annular locking part 5e. Accordingly, the ring member 6a at the rear portion is housed in the valve seat member 5 climbing over the annular locking part 5e of the valve seat member 5 by inserting and pushing the valve rod 6d of the valve body member 6 from the annular locking part 5e side at the rear end portion of the valve seat member 5. Then, the ring member 6a of the valve body member 6 is disposed inside the valve seat member 5 in a state of being locked by the annular locking part 5e of the valve seat member 5 (See
Thus, the valve body 6c is in contact with the valve opening 5a to be in a closed state, and the valve rod 6d at the center is in a state of slightly protruding forward from the valve opening 5a.
As described above, in the state where the valve body member 6 is attached to the valve seat member 5, the annular protrusion 6e of the valve body member 6 is housed in the annular groove 5j formed on the valve seat member 5, and the first annular protrusion 5h of the valve seat member 5 is housed in the annular groove 6f of the valve body member 6. Then, the second annular protrusion 5g of the valve seat member 5 is located at the outside of the annular protrusion 6e. With this configuration, a meandering liquid flow passage 3a is formed between the valve seat member 5 and the valve body member 6, as the flow of the application liquid is shown by an arrow in
With the liquid flow passage 3a, for example, the total length of the gap (the first flow passage through the fourth flow passage to be described later) formed between the annular protrusions 5g and 5h of the valve seat member 5 and the annular protrusion 6e of the valve body member 6 changes in response to the retracting operation of the valve body 6c due to the application pressure applied to the valve rod 6d of the valve body member 6. In other words, the total length of the gap in the liquid flow passage 3a becomes smaller as the application pressure applied to the valve body member 6 increases.
Then, the flow resistance to the application liquid decreases, and the supply amount of the application liquid, which cannot solely be controlled appropriately by the degree of opening of the inner plug (valve) 3b, can be controlled in the liquid flow passage 3a.
Further, in cases where a liquid having a low viscosity and low surface tension, in particular, is used as an application liquid, an applicator can be presented in which the liquid flow passage 3a controls the excessive flow of the application liquid with an appropriate flow resistance and prevents a sudden flowing out of the liquid from the application member 7.
The application member 7 is formed of flexible foamed sheet material. As the foamed sheet material, open-cell-foam polyurethane or polyethylene material, and further, rubber sponge are preferably employed, but the use of foamed urethane is desirable from the view of durability.
For the application member 7, a circularly-cut foamed sheet material is used; a spherical convex portion 7a at the center, a short-length cylindrical portion 7b which is formed at the periphery of the spherical convex portion 7a, and an annular flange portion 7c outwarding at the edge of the cylindrical portion 7b are formed, by conforming the front side shape of the valve seat member 5.
At the portion of the application member 7 where the spherical convex portion 7a is formed at the center, the thickness of the foamed sheet material is kept as it is, and the short-length cylindrical portion 7b at its periphery and the flange portion 7c are formed by press processing, for example, such that the thickness thereof is thinner than that of the spherical convex portion 7a.
In other words, on the rear side of the spherical convex portion 7a, a recess 7d is formed that is deformed by the tip portion of the valve rod 6d which protrudes from the central part of the valve seat member 5 as shown in
On the front side of the annular flange portion 7c, a large number of recesses 7f by the multiple small protrusions 8d which are formed on the support ring for the application member 8 deformed by being pressed by the support ring for the application member 8 side to be described later. Further, on the rear side of the flange portion 7c, a groove 7g is formed by being pressed and deformed by the valve seat member 5.
The support ring for the application member 8 supports the planar application member 7 along its periphery by pressing the periphery of the application member 7 attached to the front side of the valve seat member 5 along the front side periphery of the valve seat member 5.
The support ring for the application member 8 is formed of a resin material and has a tapered surface 8a whose outer diameter slightly reduces from the rear side to the front side. Inside thereof, an annular first step 8b and an annular second step 8c whose diameters slightly reduce from the rear side to the front side are concentrically formed.
Further, on the second step 8c, multiple small protrusions 8d protruding toward the rear side are continuously formed along the circumference. The application member 7, which is pressed to the front side of the valve seat member 5 by the support ring for the application member 8, is supported by the multiple small protrusions 8d without being loosened. The application unit 3 shown in
The application unit 3 is attached to the mouth 2c of the container 2 using the tapered portion 5c of the valve seat member 5 and fitted to attach to the mouth 2c of the container 2 using the fitting portion 5b of the valve seat member 5 (See
Female threads 4c are formed on the inner circumferential surface at the opening side, and an annular protruding ridge 4d with a ring-like shape is formed protruding in the axial direction on the rear side of the top surface 4a, located at the deep side of the female threads 4c.
The cap 4 can be attached to the mouth 2c by being put onto the mouth 2c of the container 2, then threading the female thread 4c of the cap 4 to the male thread 2e of the mouth 2c as shown in
At this time, since the annular protruding ridge 4d in the cap 4 is in contact with the support ring for the application member 8 of the application unit 3 to seal the application member, the volatilization of the solvent of the application liquid from the application member 7 is inhibited.
As shown in
In other words, the outer circumferential surfaces of the inner first annular projection 5h and the inner circumferential surface of the outer second annular projection 5g, which face each other through the annular groove 5j, are tapered in cross-section with an approximately identical inclination angle to each other in the axial direction.
The inner surface of the first annular protrusion 5h and the outer surface of the second annular protrusion 5g are configured to be parallel to the axial direction of the valve seat member 5; this is the same as the valve seat member 5 of the first embodiment shown in
Meanwhile,
As shown in
In other words, the inner surface and the outer surface of the annular protrusion 6e have approximately the same inclination angle to each other with respect to the axial direction, and the width of the top portion is configured to become narrow, whereby the cross-section of the annular protrusion 6e is a tapered shape.
When the application unit 3 is assembled, as shown in
The configuration of other portions of the valve body member 6 shown in
An application liquid such as a cosmetic liquid or medicinal solution is contained in the container 2 of the applicator 1. To the application liquid, to the extent not affecting the performance as a cosmetic liquid or medicinal solution, resins, cohesion/dispersion agents, extender pigments, complementary color pigments, surfactants, antiseptics, wetting agents, defoaming agents, rust inhibitors, pH adjusters, foam depressants, foam absorbers, shear viscosity reducing agents and viscosity modifiers can be added as needed.
In this case, the viscosity of the application liquid is desirably to be 0.1 to 1000 mPa·s. The viscosity of the liquid can be measured using a B-type viscometer (Brookfield, DV-II), for example, at a revolution number of 6 rpm with the T-E1 rotor under the environment of a temperature of 25° C. and humidity of 65% which is compliant with ISO554:1976 (standard atmosphere for conditioning and/or testing).
Further, liquids with low viscosity in a range from 0.1 to 10−6 Pa·s of alcohols such as ethanol, isopropanol, poly-hydric alcohols such as propylene glycol, dipropylene glycol, or purified water can be stored. The liquid may contain different ingredients depending on the intended use.
In the case of pharmaceuticals, antiphlogistic analgesic ingredients (e.g., felbinac, indomethacin, glycol salicylate), antihistamines (e.g., diphenhydramine hydrochloride, chlorpheniramine maleate), blood circulation promoting ingredients (e.g., nonanoic acid vanillyl amide), refreshing agents (e.g., 1-menthol), preservatives, stabilizers, pH adjusters are listed. For cosmetics, antiperspirant ingredients (e.g., aluminum chlorohydrate, zinc para-phenol sulfonate), germicidal ingredients (e.g., benzalkonium chloride, benzethonium chloride), deodorant ingredients (e.g., Sophora flavescens extract, etc.), fragrances, and others are listed.
In the case where the above-described content liquid is used, the application member is made of low-density polyethylene, which is excellent in absorbing/releasing characteristics of the application liquid and has strength and a good touch feeling. The low-density polyethylene may be any one of high-pressure low-density polyethylene or linear low-density polyethylene, and the density is normally 0.910 to 0.930 g/cm3. The average pore size is preferably 50 to 180 μm because if too large, the retention of the impregnated application liquid decreases and is prone to drip, and if too small, the permeability and release properties of the application liquid decrease. The average pore size is measured with a mercury-penetration porosimeter. The bulk density (value of the weight of the application member divided by the apparent volume thereof) of the application member is preferably 0.15 to 0.25 g/cm3 because if it is too large, the permeability and release properties are reduced, and if it is too small, the retention of the application liquid is reduced. Furthermore, the application member is preferably made of an open-cell foam having an open-cell ratio equal to or higher than 70% measured based on ASTM D 1940-62T, whereby the absorbent/release and retention properties of the application liquid can be excellent. The thickness of the application member is preferably 0.5 to 3.5 mm, because if it is too thick, the deformation due to swelling is likely to increase and the release properties of the application liquid are likely to decrease, while if it is too thin, the touch feeling is likely to deteriorate.
In the application unit 3 of the applicator 1 of the embodiment described above, an inner plug (valve) 3b is mounted which is composed of a funnel-shaped valve seat 5k of the valve seat member 5 and a valve body 6c having a cone-shaped face of the valve body member 6.
The valve rod 6d of the valve body member 6 can be retracted while resisting the biasing force of the spring member 6b through the application member 7 by pressing the application member 7 against the application surface. Thereby the seal of the valve body 6c to the valve opening 5a is released, and the application liquid in the container 2 is supplied and absorbed by the application member 7. Then, application is performed by the exuding of application liquid from the application member 7 to the application surface.
In this situation, the liquid flow passage 3a of the application liquid having a meandering shape is formed just before the inner plug 3b of the application unit 3; the liquid flow passage 3a can inhibit an excessive flow of the application liquid and prevent the sudden flowing out of the liquid from the application member 7, as described previously.
The relationship between the considerations on the flow resistance (pressure loss) due to the liquid flow passage 3a having a cross-section of an annulus (annular shape) to the application liquid and evaluation of the appropriate discharge amount (flow rate) of the application liquid using the actual applicator will be described below.
In the description below, the shape of the flow passage shown in
Principal regions including flow resistance in respective shapes in
The first flow passage (F1): A flow passage formed between the valve seat 5k of the valve seat member 5 constituting the application unit 3 and the valve body 6c of the valve body member 6, which confronts the valve seat 5k.
The second low passage (F2): A flow passage formed between the circumferential surface of the cylinder 6g connected to the periphery of the valve body 6c of the valve body member 6 and the inner circumferential surface of the first annular protrusion 5h formed in connection to the periphery of the valve seat 5k.
The third low passage (F3): A flow passage formed between the outer circumferential surface of the first annular protrusion 5h and the inner circumferential surface of the annular protrusion 6e concentrically formed outside the cylinder 6g in the valve seat member 5.
The fourth flow passage (F4): A flow passage formed between the outside of the annular protrusion 6e of the valve body member 6 and the inside of the second annular protrusion 5g concentrically formed outside of the first annular protrusion 5h of the valve seat member 5.
The length of the flow passage and the cross-sectional areas of the flow passages of the first flow passage through the fourth flow passage vary depending on the pushing amount (valve stroke) of the valve rod 6d of the valve body member 6. The numerical values of the gap dimension and the length dimension indicated in
As for the straight clearance shown in
Thus, the preferred pressure loss the application unit 3 has is to be obtained by verifying the relationship between the total sum of the straight pipe pressure loss (total pressure loss) of the first flow passage through the fourth flow passage, which is obtained by calculating the straight pipe pressure loss of each of the first flow passages to the fourth flow passage, and the degree of dispense of the application liquid against the applied pressure value to the container 2 by the actual article of the applicator 1.
The straight pipe pressure loss is obtained based on the following conditions:
In obtaining the straight pipe pressure loss, each measurement position at the valve seat member 5 and the valve body member 6 are shown in
The straight pipe pressure loss is inversely proportional to the square of the cross-sectional area of the flow passage and proportional to the length of the flow passage, according to Darcy-Weisbach's Eq. 1. Eq. 1 can be expanded as Eq. 2, and further, the pressure loss per the flow rate 1 m3/s is rewritten as Eq. 3.
where ΔP is the pressure loss (Pa), R is the flow rate (m3/s), μ is the viscosity of the application liquid, L is a representative length (m) of the flow passage, S is a representative cross-sectional area (m2) of the flow passage, and d is the hydraulic diameter (m).
The hydraulic diameter d is calculated in the embodiment from the annulus (circular pipe) shape and the annulus d is defined as d=dout−din, where dout is the outer diameter and din is the inner diameter.
As the viscosity of the application liquid (μ), the viscosity of alcohol μ=1.096 mPa·s=1.096×10−3 Pa·s is used. Further, the flow rate is R=1 mL/s=10−6 m3/s, and the flow velocity is v=R/S (m/s).
Foamed urethane is used as the application member 7 in the application unit 3 here; the flow resistance of the application member 7 made of foamed urethane is small due to the large cross-sectional area and the short flow passage. The flow resistance is equal to or less than 0.1 kPa/(mL/s) according to the measured value. Thus, since the value of the flow resistance due to the application member 7 is extremely small compared to each value of the first flow passage through the fourth flow passage, it can be ignored.
Table 2 shows the values of the individual pressure loss of each of the first flow passages to the fourth flow passage calculated by Eq. 3 for the blank case in
Further, in Table 2, the verification results of the flow rate of the application liquid by the actual application unit 3 and the evaluation results of the obtainment of the range of the appropriate pressure loss (total pressure loss) are also shown.
Each pressure loss in Table 2 of the first flow passage through the fourth flow passage is calculated using Eq. 3, with an example that the amount of pushing-in (valve stroke) of the valve body 6c constituting the inner plug 3b (valve) is 1.5 mm that is the stroke length when the valve is opened most largely.
In Table 2, the blank case is shown as a Comparative Example 1, the straight clearance case lists the Examples 1 to 4 and Comparative Examples 2 and 3, and the tapered clearance case is shown as the Example 5.
The first flow passage shown in Table 2 is a flow passage formed by the inner plug 3b (valve) and the numerical values in each corresponding position are the same in all of the Examples 1 to 5 and the Comparative Examples 1 to 3.
In Comparative Example 1, Examples 1 to 5, and Comparative Example 2 in the straight clearance case, the numerical values of the respective inner diameters at the center in each of the second passage through the fourth flow passage are set to gradually decrease, and the calculated pressure loss corresponding to the inner diameter at the center is shown in an Excel exponential notation. Further, the sum of the pressure loss due to each of the first flow passage through the fourth flow passage is shown as a total pressure loss in an Excel exponential notation.
The inner diameter at the center of the second flow passage corresponds to the diameter D6 shown in
In Table 2, the “flow rate under pressure at 10 kPa” and the “flow rate under pressure at 5 kPa” are shown; this means the amount of the application liquid flowing out through the application unit 3 (an average value of n=3 using ethanol) when the container 2 composed of a squeeze bottle is pressurized.
When the outflow amount of the application liquid at 10 kPa pressure exceeds 1000 mL/s, the application liquid is considered to be excessively dispensed (excessive exuding), and “Excess” is written in the “Evaluation (at pressure)” column, and an “Appropriate” is written if the outflow amount is 1000 mL/s or less.
When the outflow amount of the application liquid at 5 kPa pressure is less than 1 mL/s, the dispense is considered too little and out of practical use, and “Non-practical”is given in the “Evaluation (normal)” column, an “Appropriate” is given if the outflow amount is 1 mL/s or more.
When both the “Evaluation (at pressure)” column and “Evaluation (normal)” column are given with “Appropriate”, an appropriate pressure loss is given to the liquid flow passages; a preferable applicator is considered to be obtained in which a sudden dispense of application liquid can be prevented under the pressure of 10 kPa and a practically appropriate supply of application liquid can be supplied under the normal condition of 5 kPa.
Although Examples 1 to 5 are considered to satisfy the preferred applicator condition with a reasonable pressure loss to the liquid flow passages as shown in Table 2, the sum of the pressure loss of the liquid flow passages per 1 m3/s in the examples is in the range of 4.34E+07=4.34×107 to 2.70E+09=2.70×109.
Since the sum of pressure loss for the non-preferred applicator condition is from 5.00E+05=5.00×105 to 3.33E+06=3.33×106 and 4.21E+10=4.21×1010, it is appropriate to set the sum of pressure loss of flow passages per 1 m3/s to be 1×107 Pa·s or greater and less than 1×1010 Pa·s.
This makes it possible to provide an applicator that can control excessive flow of the application liquid and prevent sudden outflow of the application liquid from the application member, even when the aforementioned ethanol or the like, which has particularly low viscosity and surface tension, is used as the application liquid.
In an applicator equipped with this type of application unit 3 having a liquid flow passage 3a whose cross-sectional shape is annulus (annular shape) as described above, the pressure loss per 1 m3/s of the flow passage can be calculated by Eq. 3 based on the viscosity of the contained application liquid.
Therefore, by setting the total pressure loss due to the individual channels in the range of 1×107 Pa·s or more and less than 1×1010 Pa·s, it is possible to obtain an applicator that can prevent sudden liquid flow out of the application member, which can contribute to the design of the flow passages.
Number | Date | Country | Kind |
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2023-006205 | Jan 2023 | JP | national |