Printing devices comprise a printhead that includes a number of chambers. Each of these chambers includes an ejection device that ejects an amount of fluid such as ink out of the chamber. The chamber is in fluid communication with a nozzle bore that ends in a nozzle. The fluid is ejected out of the nozzle and onto a substrate to form an image.
The accompanying drawings illustrate various examples of the principles described herein and are a part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
As described above, printing devices such as inkjet printing devices comprise a number of nozzles from which a fluid such as ink is ejected. In an inkjet printer an ejection device is placed in each chamber such that an amount of fluid is ejected through a nozzle bore and out of the nozzles. In one example, in a thermal inkjet device a thermal resistor causes the fluid in the chamber to be heated causing a bubble to form which then ejects an amount of fluid out of the chamber. In another example, a piezoelectric inkjet printer comprises a piezoelectric device in the chamber that may be used to eject the fluid out of the chamber by applying an electrical current to a piezoelectric material. In either case, the fluid is ejected through a nozzle bore and nozzle orifice generally defining the nozzle. One printing device may comprise more or less nozzles than another with each nozzle ejecting its own measured amount of fluid onto a substrate, such as paper, or other type of printable medium.
During the ejection process, an amount of fluid may be left in the area of the nozzle. Additionally, an amount of fluid may be maintained in the nozzle bore in anticipation for future ejection onto the substrate. Any situation in which the nozzle is unused for more than about 5 minutes may be termed “long term decap.” Consequently, in the present specification and in the appended claims the term “long term decap” is meant to be understood broadly as any period of time exceeding approximately 5 minutes.
Noticeable defects of long term decap can be seen in the behavior of the printing device during a capped and an uncapped storage tests. The evaporation of some of the components of the fluid may produce changes in the fluid that is being ejected. Specifically, as pigmented ink, for example, dries in an inkjet printhead, a pigment-ink-vehicle separation (PIVS) may take place, which results in the ink in the nozzle bores being substantially devoid of a colorant. Preventing long term decap may reduce or eliminate the amount of waste ink generated by servicing routines.
As mentioned above, the evaporation may be delayed somewhat through the use of physical caps that are placed on the nozzles of the printhead. In one example, the printhead may comprise a number of dies with each die comprising a number of nozzles. However, these physical caps may use an additional mechanical device to remove them from the nozzles before printing and reapply them after printing. The use of the mechanical device may limit the time that the printer may he used because the removal and application of the caps takes the printhead away from printing on the substrate.
In the present specification and in the appended claims, the term “short term decap” is meant to be understood broadly as any situation in which a nozzle of an printing device is exposed to atmosphere while the printing device is printing onto a substrate. In one example, the exposure to atmosphere during a short term decap also comprises a situation in which the nozzles are not serviced. In one example, the duration of a short term cap may be less than 8 seconds “Fly-by spits” and “spit-on-page” are two tools used in inkjet devices to “refresh” nozzles in the middle of a job in order to prevent the effects of short term decap. However, the use of these methods may result in increases in fluid waste and add further wear and tear to the inkjet components as well as other disadvantages.
The present specification, therefore, describes a method of applying a cap to a printhead comprising selectively applying an immiscible fluid to a surface of a printhead in which the immiscible fluid caps a number of nozzles on a number of nozzles defined within the printhead. In one example, the immiscible fluid is an isoparaffin.
The present specification further describes a printhead comprising a layer of immiscible fluid in which the immiscible fluid is selectively applied to the surface of the printhead and in which the immiscible fluid caps a number of nozzles defined within the printhead. In one example, the immiscible fluid is an isoparaffin.
The present specification also describes a printer comprising a printhead comprising a number of nozzles, an immiscible fluid applicator, and a processor to instruction the immiscible fluid applicator to apply a layer of immiscible fluid to the surface of the printhead. In one example, the immiscible fluid is an isoparaffin.
As used in the present specification and in the appended claims, the term “fluid” is meant to be understood broadly as any substance that continually deforms under an applied sneer stress. In one example, a fluid may be a pharmaceutical. In another example. the fluid may be an ink. in another example, the fluid may be a liquid.
Additionally, as used in the present specification and in the appended claims, the term “substrate” is meant to be understood broadly as any surface onto which a fluid ejected from a nozzle of a printer may be deposited In one example, the substrate may be paper. In another example, the substrate may be en edible substrate. In yet one more example, the substrate may be a medicinal pill.
Also, as used in the present specification and in the appended claims, the term “printer” is meant to be understood broadly as any device capable of selectively placing a fluid onto a substrate. In one example the printer is an inkjet printer. In another example, the printer is a three-dimensional printer. In yet another example, the printer is a digital titration device.
Still further, as used in the present specification and in the appended claims, the term “immiscible fluid” is meant to be understood broadly as any fluid that does not mix with another fluid. In one example, the immiscible fluid does not mix with ink. In another example, the immiscible fluid does not chemically react with a fluid present in a printer cartridge.
Even further, as used in the present specification and in the appended claims, the term “printhead” is meant to he understood broadly as any portion of a printer that interfaces with a substrate to deposit an amount of fluid onto the substrate via a number of nozzles.
Even further, as used in the present specification and in the appended claims, the term “page-wide area printhead” is meant to be understood broadly as any printhead that has a width that is equal to or larger than a sheet of substrate.
Further, as used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number comprising 1 to infinity; zero not being a number, but the absence of a number.
in the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present systems and methods. It will be apparent, however, to one skilled in the art that the present apparatus, systems and methods may be practiced without these specific details. Reference in the specification to “an example” or similar language means that a particular feature, structure, or characteristic described in connection with that example is included as described, but may not be included in other examples.
Turning now to the figures,
The printer (105) may comprise an interface (135) to interface with an image source (110). The interface (135) may be a wired or wireless connection connecting the printer (105) to the image source (110). The image source may be any source from which the printer (105) may receive data describing a print job to be executed by the controller (120) of the printer (105) in order to, for example, print an image onto the media (115). In one example, the image source may be a computing device communicatively coupled with the printer (105).
The interface (135) may also enable the printer (105) and specifically the processor (145) to interface with various hardware elements, such as the image source (110), external and internal to the printer (105). For example, the interface (135) may interface with an input or output device such as, for example, display device, a mouse, or a keyboard. The interface (135) may also provide access to other external devices such as an external storage device, a number of network devices such as servers, switches, and routers, client devices, other types of computing devices, and combinations thereof.
The processor (145) may include the hardware architecture to retrieve executable code from the data storage device (150) and execute the executable code. The executable code may, when executed by the processor (145), cause the processor (145) to implement at least the functionality of printing on the media (115), and actuating the printhead and substrate motion mechanics (125, 130), according to the methods of the present specification described herein. The executable code may, when executed by the processor (145), cause the processor (145) to implement the functionality of providing instructions to the power supply unit (175) such that the power supply unit (175) provides power to the printhead (140) to eject a fluid from a number of nozzles defined in the dies. In one example, the number of nozzles fired may be a number less than the total number of nozzles available and defined on the printhead (140).
The data storage device (150) may store data such as executable program code that is executed by the processor (145) or other processing device. The data storage device (150) may specifically store computer code representing a number of applications that the processor (145) executes to implement at least the functionality described herein.
The data storage device (150) may include various types of memory modules, including volatile and nonvolatile memory. For example, the data storage device (150) of the present example includes Random Access Memory (RAM), Read Only Memory (ROM), and Hard Disk Drive (HDD) memory. Many other types of memory may also be utilized, and the present specification contemplates the use of many varying type(s) of memory in the data storage device (150) as may suit a particular application of the principles described herein. In certain examples, different types of memory in the data storage device (150) may be used for different data storage needs. For example, in certain examples the processor (145) may boot from Read Only Memory (ROM) (150), maintain nonvolatile storage in the Hard Disk Drive (HDD) memory, and execute program code stored in Random Access Memory (RAM).
Generally, the data storage device (150) may comprise a computer readable medium, a computer readable storage medium, or a non-transitory computer readable medium, among others. For example, the data storage device (150) may be, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. More specific examples of the computer readable storage medium may include, for example, the following: an electrical connection having a number of wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the context of this document, a computer readable storage medium may he any tangible medium that can contain, or store computer usable program code for use by or in connection with an instruction execution system, apparatus, or device. In another example, a computer readable storage medium may be any non-transitory medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
The printhead and substrate motion mechanics (125, 130) comprise mechanical devices that may move the printhead (140) and media (115) respectively. Instructions to move the printhead (140) and media (115) may be received and processed by the controller (120) and signals may be sent to the printhead (140) and substrate motion mechanics (130) from the controller (120).
The printhead (140) may cause an amount of fluid to be ejected onto a substrate (115) in order to form some image on the substrate (115). The printhead (140) may be any type of fluid depositing such as an inkjet printhead, a thermal inkjet printhead, a piezoelectric inkjet printhead, among others. Consequently, the present description contemplates the use of the immiscible fluid and immiscible fluid distribution system (180) described below in connection with any printing device that uses any type of printhead.
As discussed above, the printhead (140) may comprise a number of nozzles. In some examples, the printhead (140) may be broken up into a number of print dies with each die comprising a number of nozzles. The printhead (140) may be any type of printhead including, for example, a cartridge or a wide array. These examples are not meant to limit the present description. Instead, various types of printheads may be used in conjunction with the present principles described herein.
The printer (105) may further comprise an immiscible fluid applicator (180). The immiscible fluid applicator (180) is en applicator that applies an amount of immiscible fluid to at least a portion of the printhead (140). In one example, the immiscible fluid applicator (180) may be placed inline with the printhead (140) and media (115). In this example, the immiscible fluid applicator (180) may be placed directly by the printhead (140) such that the immiscible fluid applicator (180) may move relative to the printhead (140) end supply the printhead (140) with the amount of immiscible fluid. In another example, the immiscible fluid applicator (180) may be stationary and the printhead (140) moves relative to it in order to have access to the caps. In yet another example, the printhead (140) and the immiscible fluid applicator (100) may both move relative to each other allowing each to come closer to the other in order to supply the amount of immiscible fluid to the surface of the printhead (140).
In still another example, the immiscible fluid applicator (180) may he offline such that the printer (105) does not engage in any printing processes until an application procedure using the immiscible fluid applicator (180) is complete. In this example the printhead (140) may move relative to the Immiscible fluid applicator (180), the immiscible fluid applicator (180) may move relative to the printhead (140), or both the immiscible fluid applicator (180) and printhead (140) may move so as to come together so that the immiscible fluid applicator (180) may apply a layer of immiscible fluid to the printhead (140).
Further details of the printer in the printing system are now discussed in reference to
As will be describe in more detail below, the printhead (140) operates with a number of dies being capped by the immiscible fluid. The application of the immiscible fluid may be accomplished in a number of ways. The
The cartridge (300) may be installed into a cradle that is integral to the carriage of a printer (
The memory chip (340) may contain a variety of information including the type of fluid cartridge, the kind of fluid contained in the cartridge, an estimate of the amount of fluid remaining in the fluid reservoir (310), calibration data, error information, and other data. In one example, the memory chip (340) may comprise information regarding when the cartridge (300) should be maintained. As described herein, the maintenance may comprise applying a layer of immiscible fluid to the surface of the die (320). The printer (
To create an image, the printer moves the carriage containing the cartridge over a piece of print media (
The die (320) may comprise any number of nozzles (305). In an example where the fluid is an ink, a first subset of nozzles (305) may eject a first color of ink while a second subset of nozzles (305) may eject a second color of ink. Additional groups of nozzles (305) may be reserved for additional colors of ink. During operation, the immiscible fluid applicator (
The immiscible fluid may be formed such that the above advantages may be realized. In one example, the immiscible fluid has a viscosity of 0.8 to 5 centipoise (cp) (0.01-0.05 kg*m−1*s−1). In another example, the immiscible fluid has a viscosity of 1 to 2 centipoise. In yet another example, the immiscible fluid has a viscosity of 1.5457 cp.
In one example, the surface tension is 18-35 mN/m. In another example, the immiscible fluid has a surface tension of 22-27 mN/m. In yet another example, the surface tension is 25.1 mN/m. The surface tension of the immiscible fluid sufficiently wets the surface of the die (320) while still allowing the layer of immiscible fluid to reform over the nozzle (305) after firing. The immiscible fluid may spread sufficiently over the die (320) but not he too far so as to allow exposure in the printing fluid to ambient air and evaporation. The viscosity may also be low enough so as to not plug any of the nozzle bores thereby preventing firing of fluid through the immiscible fluid layer.
In one example, the molecular weight of the immiscible fluid is 130 to 300 g/mol. In another example, the immiscible fluid has a molecular weight of 165 to 177 g/mol. In yet one example, the molecular weight of the immiscible fluid is 171 g/mol.
In one example, the immiscible fluid is soluble to 200 part per million (ppm) in 20° Celsius water at 1 atm. In one example, the density of the immiscible fluid at 10° C. is 0.6 to 1.2 g/cm3. In another example, the density of the immiscible fluid at 10° C. is 0.7 to 0.8 g/cm3. In yet another example, the density of the immiscible fluid at 15° C. is 0.779 g/cm3.
In one example, the boiling point of the immiscible fluid is within environmental range while also being able to jet under, for example, thermal-ink jet condition. In this example, the boiling point may be between 185 and 260° C. In another example, the boiling point of the immiscible fluid is between 188° C. to 192° C. In yet another example, the boiling point is 190° C.
In one example, the immiscible fluid is a paraffin liquid or an isoparaffin liquid such as Isopar™. In another example, the immiscible fluid may be Isopar™ J, Isopar™ K, Isopar™ L, Isopar™ Isopar™ P, polypropylene glycol (PPG), or combinations thereof. In one example, the Immiscible fluid is Isopar™ L.
Additionally, the immiscible fluid does not react with the fluid present in the firing chambers connected to the nozzle bores and nozzles. Consequently, in the present specification and in the appended claims, the term “immiscible fluid” is meant to be understood broadly as any fluid that is incapable of mixing with another fluid. As such, in one example, the immiscible fluid forms a coating over the fluid present in the nozzle bore sealing the fluid in the immediate portions of the nozzle and nozzle bore interface. The immiscible fluid is also substantially non-evaporative or substantially nonvolatile such that it does not evaporate when subject to ambient air or temperatures. In one example, the immiscible fluid is less volatile as compared to the jettable fluid within the nozzles. In one example, the evaporation rate of the immiscible fluid is 6 with n-BuAC equal to 100.
In another example, the characteristics of the immiscible fluid may allow the immiscible fluid to flow further into the nozzle bore and into the firing chamber. However, in one example, due to the surface tension properties of the immiscible fluid, the immiscible fluid will still form a seal over the fluid present in the firing chamber by adhering to the surface of the nozzle bore while not adhering to other types of surfaces such as a piezoelectric material in a piezoelectric ink-jet firing chamber or a resistor in a thermal ink-jet firing chamber.
Still further, in one example, the immiscible fluid may be hydrophobic. In this example, when the layer of immiscible fluid is deposited over the printhead (320) and a fluid chamber associated with a nozzle bore and nozzle engages in a firing procedure, the jettable fluid separates the layer of immiscible fluid as it exists from the nozzle. After the fluid has been ejected from the nozzle, the immiscible fluid rebounds to once again seal and cover the nozzle due to the surface tension property of the immiscible fluid. This process may continue on throughout the printing process or until a new layer of immiscible fluid is deposited over the printhead (220)
The application of the immiscible fluid layer (420) by the immiscible fluid' applicator (
In one example, the immiscible fluid applicator (
The present method (900) may be accomplished through the use of a computer program product with the computer program product comprising a computer readable storage medium comprising computer usable program code embodied therewith. In this example, the computer usable program code may comprise computer usable program code to, when executed by a processor, apply an immiscible fluid to a surface of a printhead (
Aspects of the present system and method are described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to examples of the principles described herein. Each block of the flowchart illustrations and block diagrams, and combinations of blocks in the flowchart illustrations and block diagrams, may be implemented by computer usable program code. The computer usable program code may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the computer usable program code, when executed via, for example, the processor (
The specification and figures describe a system and method that applies a cap to the surface of a printhead. The cap is an immiscible fluid. The application of the immiscible fluid is accomplished by dipping the printhead into the immiscible fluid, causing vaporized immiscible fluid to accumulate onto the printhead, or spraying the immiscible fluid onto the printhead The immiscible fluid provides for a printhead that is sealed via the immiscible fluid such that the nozzles will not dry up and fill with particulates left over from the evaporation of the evaporative components of the fluid in the printhead nozzles.
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/048950 | 7/30/2014 | WO | 00 |