The present invention relates to an apparatus for calibrating slabs of natural or agglomerated stone material.
In particular, the present invention relates to apparatus for calibrating slabs having at least one calibrating unit comprising a support structure for spindles. The support structure is able to rotate about a rotational axis perpendicular to a working surface, and the spindles, which are provided with a calibrating tool, are arranged with their rotational axis radial with respect to the rotational axis of the support structure. Generally, the working surface comprises a conveyor belt which is supported by a bench and designed to move and support the slabs during machining.
A first embodiment of this type of apparatus envisages one or more calibrating units each comprising a fixed structure which is arranged transversely and mounted in bridge fashion with respect to the working surface and on which the support structure is mounted so that the latter is movable vertically, for example by means of linear electric actuators of the recirculating ball screw type. The rotation of the support structure may be achieved in a manner known per se for example by means of an electric motor.
Spindles provided with calibrating tools are mounted along the bottom circumferential edge of the mobile structure, the rotational axes of which being arranged radially with respect to the rotational axis of the support structure and equidistant along the circumference.
Generally each spindle comprises a spindle motor provided with a spindle shaft on which the calibrating tool is coaxially mounted.
The calibrating tool may comprise a calibrating roller or a set of calibrating discs.
Apparatus of this type are described for example in European patent applications EP 2255924 and EP 2322320 and in Italian patent IT 1314473.
In order for the slab to be efficiently machined, each calibrating tool, during its rotational movement about the axis of the support structure, must always be in contact with the slab and must never move out completely from the profile thereof.
In other words two conditions must be present at the same time:
For example, in the case where the arrangement of the spindles is symmetrical with respect to the axis of rotation of the support structure, the outer distance of two opposite calibrating tools must be greater than the width of the slab so as to be able to calibrate the full width of the slab.
Moreover, the calibrating tools must not move entirely outside the two side edges of the slab, remaining always in contact with the slab.
In fact, should the inner machining diameter of the calibrating tools be greater than the width of the slab being processed, the calibrating tools would move outside of and then return back into the profile of the slab: when, after moving outside, they come back into contact with the slab, they would leave clearly visible and aesthetically unacceptable scoring marks.
The machines described above, although widely used, are not without drawbacks.
In fact, should a slab manufacturer need to machine slabs of varying width, machines with different dimensions must be used, since a given calibrating unit configuration corresponds to a precise width of machinable slabs.
Moreover, if we consider for example machining of a slab with a very small width, performed therefore with a very small outer diameter of the calibrating tools, a very compact arrangement of the spindles is required and this cannot always be easily achieved in view of the coaxial arrangement of the spindle motor and the calibrating tool.
It can therefore be understood that a slab manufacturer must therefore necessarily have available several calibrating machines depending on the dimensions of the slabs which are to be machined. This results in a significant increase in costs and little flexibility. At the same time the manufacturers of calibrating machines are obliged to offer a range of machines comprising machines which are substantially similar, but with different dimensions.
In Italian patent IT0000242138 this technical problem is dealt with by providing a calibrating unit which is able to move in a direction transverse to the direction of the slab feeding movement, wherein the outer machining diameter of the calibrating tools is smaller than the width of the slab. However, the machine does not allow completely uniform machining of the slab since, along the side edges, where reversal of the movement of the calibrating unit occurs, intermittent machining creates slightly opaque zones which in certain types of slabs are not acceptable.
The object of the invention is therefore that of overcoming the drawbacks of the prior art.
A first task of the present invention is to provide an apparatus for calibrating slabs which is compact, by means of an efficient arrangement of its component parts. In particular, an object of the invention is also to provide spindles for rotation of the tools which are also able to extend adequately towards the centre of the rotating head.
A further task of the present invention is to provide a machine for calibrating slabs which, by means of an efficient arrangement of its component parts, allows easy machining of slabs of different sizes.
In view of this object and the tasks mentioned above the idea which has occurred is to provide an apparatus according to claim 1.
The apparatus for calibrating slabs of natural or agglomerated stone material according to the present invention comprises at least one calibrating unit provided with a calibrating head which is rotatable about a first rotational axis perpendicular to a working surface. The calibrating head comprises calibrating roller tools with rotational axes which are radially arranged around the first axis for working a slab arranged on the working surface and sliding with a relative movement under the head. Each tool is mounted on a spindle unit comprising in combination:
a spindle body passed through by a spindle shaft for rotation of the tool about its rotational axis;
a motor unit with a motor output shaft having its own rotational axis; and
a kinematic transmission connected between the motor output shaft and the spindle shaft for motorized rotation of the tool.
The apparatus is characterized in that the motor unit, the kinematic transmission and the spindle body with the spindle shaft carrying the tool are mutually arranged so that the rotational axis of the motor shaft and the rotational axis of the tool are parallel to each other and spaced in a direction along the first rotational axis.
In accordance with a further aspect of the present invention, owing to the particular arrangement of the motor means it is possible to provide an apparatus in which the means for fixing the calibrating roller tool to the second end of the spindle shaft can be fixed onto corresponding spindle shafts, by means of releasable fixing means, at at least two different distances from the first rotational axis of the head.
Advantageously, the fixing means may comprise a flange adapted to be fixed to the spindle shaft and a spacer which is adapted to be fixed to the flange and on which the calibrating tool is mounted. It is thus possible to mount on the apparatus different types of spacers, or the spacer or the spacer and the flange may be mounted in different configurations, so that with a single apparatus it is possible to calibrate slabs of different sizes.
The characteristic features and advantages of a calibrating apparatus designed in accordance with the principles of the present invention will emerge more clearly from the description below of a number of examples of embodiment provided by way of a non-limiting example, with reference to the accompanying drawings in which:
As can be seen more clearly in
The calibrating tool 24 is a roller tool. Here “roller tool” is understood as meaning a tool with a cylindrical peripheral surface which acts tangentially on the surface to be machined. This cylindrical peripheral surface will have an axial thickness suitable for the desired machining operation, as may be easily imagined by the person skilled in the art.
The spindle shaft 30 has a rotational axis coinciding with the second rotational axis 28, where the second rotational axis 28 is parallel and spaced with respect to the third rotational axis 43. A kinematic transmission 49 connects the motor shaft of the motor unit to the spindle shaft. Advantageously, the kinematic transmission 49 comprises a pair of wheels and a belt or chain.
As can be seen in
As can be seen again in
As can be seen in
As can be clearly seen again in
In
According to a possible embodiment shown in
The belt 47 may be a flat belt, a trapezoidal belt or a toothed belt.
With reference to the embodiments shown in
The person skilled in the art may easily imagine other embodiments of the kinematic transmission (for example gears, friction wheels, etc.). The motor means 36 may be an electric motor directly coupled to the motor shaft or a reduction gear.
Advantageously, the second rotational axis 28 of the shaft 30 and the third rotational axis 43 of the motorized shaft 42 lie in a same radial plane so that the second rotational axis 28 lies between the working surface 18 and the third rotational axis 43. In other words, the motor means 36 are situated, during use, above the calibrating tool 24.
According to alternative embodiments of the present invention, the second rotational axis 28 and the third rotational axis 43 are parallel, but do not lie in the same radial plane.
On the second end 34 of the draft 30 are provided the fixing means 26.
According to a possible embodiment of the present invention, the fixing means 26 comprise a flange 48 and a spacer 50 which is fixed to or is integral with the flange 48.
As can be clearly seen in
Advantageously a seal 58 may be arranged between ring 52 and spindle body 22.
According to a possible embodiment of the present invention the flange 48 is fixed in a manner known per se, for example by means of screws 59, to the nose-piece 54.
The connection between spacer 50 and flange 48 may be performed in a manner known per se by means of screws 63.
According to a possible embodiment of the present invention, the flange 48 may be in the form of a circular rim with a first connection surface 60 and a second connection surface 62.
A seat 64 for receiving an end edge of the spacer 50 may be provided on the peripheral surface of the second connection surface 62.
The spacer 50 may be in the form of a hollow cylinder having a first base or end 66, a second base or end 68, and an outer surface 70, and adapted to receive inside it at least partially the spindle body 22, as will be clarified below.
According to a possible embodiment of the present invention, the first base or end 66 of the spacer 50 is adapted to be fixed onto the second connection surface 62 of the flange 48. Fixing may be performed in a manner known per se, for example by means of screws. The calibrating tool 24 is fixed onto the outer surface 70 of the spacer 50. Advantageously the spacer has a seat 71 at its free end for axially mounting the tool 24.
The calibrating roller tool 24 may be formed by a single disc tool 72 of suitable thickness or a plurality of disc tools 72 which are pack-fitted on the spacer 50. Advantageously, the disc tools are in the form of thin circular crown elements, as can be clearly seen for example in
The calibrating tool 24 may be locked in position by means of a stop element 74 which is fixed in a known manner to the second base or end 68 of the spacer 50, for example by means of screws 61.
The calibrating tool 24 is of the known type, advantageously with a diamond-coated profile.
According to the embodiment shown in
The structure of the spindle 20 described above is such that the spindle 20, and in particular the flange 48 with the spacer 50, may be assembled in different ways such that the calibrating tool 24 may be positioned in at least two positions along the rotational axis 28 of the spindle 20.
In particular, the flange 48 and the spacer 50 are assembled together to form a cup element which may be mounted both projecting on the nose-piece 54 (
In particular, in this second position the flange 48 has been mounted on the nose-piece 54 with the first connection surface 60 directed outwards and the second connection surface 62 directed towards the first rotational axis 16. The seat 64 is adapted to receive the spacer 50 and is therefore directed towards the first rotational axis 16. The spacer 50 is arranged so that the first base 66 fixed to the flange 48 is directed outwards.
It is therefore clear that the spindle 20 of the calibrating apparatus 12 may be easily disassembled and reassembled in at least two different ways in order to calibrate at least two different widths of slabs: a first slab (configuration shown in
According to alternative embodiments of the present invention the flange 48 may not have a seat 64 adapted to receive the spacer 50.
In this case there is no need to overturn the flange 48 in order to mount the flange 48/spacer 50 assembly for the machining of slabs of varying widths.
Therefore the calibrating tool 24 may be positioned:
The embodiment in
According, therefore, to a possible embodiment of the present invention, adaptation for machining a particular width of a slab may be performed by replacing the spacer 50 with a second, longer spacer 50. The spacer 50 may be mounted projecting or partially covering the spindle body 22 so that the calibrating tool 24 may be positioned:
According to an alternative embodiment of the present invention the spacer 50 is designed to receive the calibrating tool 24 in at least two positions at a different distance from the first vertical axis 16. In this case the spacer 50 may be provided with two separate seats.
Advantageously, according to the embodiment shown in
The calibrating tool 24 may be easily assembled in different positions on the outer surface 70 of the spacer 50 by displacing or replacing the spacer rings 76. The tool 24 may be keyed onto the spacer 50 by means of a key/tongue or simply by means of the frictional force generated by tightly packing together the spacer rings 76 and the calibrating tool 24.
From the above description it is clear that the calibrating tool 24 may be positioned as far as possible displaced towards the centre of the support structure 14 and therefore at the minimum possible distance from the first vertical axis of rotation 16 of the mobile structure 14. The apparatus 12 in this configuration may be advantageously adapted to machine, for example, slabs of limited width, for example 1460 mm.
By mounting for example a spacer 50 which is shorter than in the preceding case, the calibrating tool is located at a greater distance from the first vertical axis of rotation 16 of the support structure 14. In this way the apparatus may be advantageously adapted to machine slabs with an intermediate width, for example slabs which are 1660 mm wide.
By mounting a spacer 50 in a projecting manner, namely mounted on the opposite side, towards the outside of the mobile structure 14, it no longer contains internally the spindle shaft 30 and the spindle body 22, but acts as an extension of the spindle shaft 30 itself. The calibrating tool 24 is therefore located at a greater distance from the first vertical axis of rotation 16 of the support structure 14 than in the preceding cases. The apparatus is thus advantageously adapted to machine slabs which are even wider, for example slabs with a width of 2160 mm.
The support structure 14 may be vertically mobile and moved by means of linear actuators of the recirculating ball screw type situated at the four corners of the structure.
Sixteen spindles arranged radially are advantageously mounted in the bottom part of the mobile structure along its peripheral edge.
According to an embodiment of the present invention the calibrating machine 12 described comprises for example spindles 20 which are designed to machine rough slabs with a width of 1460 mm, 1660 mm and 2160 mm so as to obtain subsequently finished slabs which, after trimming, have a width of 1400 mm, 1600 mm and 2100 mm, respectively
Instead, in accordance with another alternative configuration of an apparatus according to the present invention, calibrating spindles 20 are provided with dimensions such as to be able to machine a series of slabs of smaller width and precisely slabs with a width of 1260 mm, 1460 mm and 1660 mm so as to be able to obtain finished trimmed slabs with a width of 1200 mm, 1400 mm and 1600 mm, respectively. The spindles may be, for example, fourteen in number.
The advantages which can be achieved with an apparatus according to the present invention are therefore evident. In particular, owing to the compact structure of the apparatus, which can be obtained with the above-described arrangement of the motor means, it is possible to achieve an efficient arrangement of the machine components. Owing to the efficient arrangement of the machine components, it is possible to machine easily slabs with different dimensions in the manner described further above.
Owing to the innovative principles of the invention, it is possible to mount a tool which can be radially repositioned along the axis of the spindle up to a minimum distance from the main rotational axis of the head. Moreover, advantageously, the rotating head has smaller overall dimensions in the axial direction, which also results in lesser stressing due to the centrifugal force.
The structure described results in more efficient cooling of the spindle motor since the motor, the transmission and the calibrating-tool support structure are separated from each other by air gaps.
There is also the possibility of improved noise insulation since, owing to the separation between spindle and motor and their position, the motor unit may be easily isolated in a sound-proofing structure.
With regard to the embodiments described above, the person skilled in the art may, in order to satisfy specific requirements, make modifications to and/or replace elements described with equivalent elements, without thereby departing from the scope of the accompanying claims.
For example, the apparatus 12 may be provided with a different number of calibrating units, for example four or five.
A different, i.e. smaller or greater, number of calibrating spindles 20 could be provided. Owing to the modular structure of the spindle unit it is possible to vary the number of said spindle units also on the same head structure, by simply mounting fewer of them than the maximum number envisaged, keeping them uniformly distributed around the axis 16.
The spacers 50 could also have different lengths so that with a single apparatus it is possible to calibrate slabs with four or more different widths, by simply choosing the spacer suitable for the specific slab size from the set of spacers of different length.
The flange 48 and the spacer 50 may be also formed as one piece, for example so as to form a cup element which can be advantageously mounted in the two positions shown in
Number | Date | Country | Kind |
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TV2012A000052 | Apr 2012 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/052538 | 3/29/2013 | WO | 00 |