Aqueous suspension concentrate compositions

Abstract

The present invention relates to novel stable aqueous suspension concentrate or aqueous flowable compositions of the low-melting dinitroaniline pesticide, pendimethalin, alone or in combination with secondary pesticide(s) melting at temperatures greater than 70.degree. C. or pesticides which are water soluble. Additionally are provided methods for preparing the compositions of the invention.

Description

BACKGROUND OF THE INVENTION

Suspension concentrate pesticidal compositions or aqueous flowable compositions are concentrated suspensions of water-insoluble pesticides and mixtures of pesticides in an aqueous system. The present invention relates to stable such pendimethalin compositions.

These aqueous compositions frequently contain about 10% to 80%, by weight, of a solid pesticide or mixture of solid pesticides, thereby providing a method for handling those pesticides which are relatively water insoluble in an aqueous medium. Since these types of compositions have the desirable characteristics of a thick liquid, they may be poured or pumped. Thus, some of the problems, like dusting that is possible in solid compositions of wettable powders and granulars, are avoided. Further, these aqueous-based concentrates also have the added advantage of not requiring the use of organic solvents, often present in emulsifiable concentrates.

For these reasons, it is desirable to formulate pesticides into suspension concentrates or aqueous flowables. However, such formulations have their own problems such as gelling, caking and settling, as well as problems because of the physical and chemical characteristics of the pesticide or mixture of pesticides. For instance, the dinitroaniline, pendimethalin, is somewhat difficult to formulate and several references have tried to address these formulation problems.

The problems associated with the development of suspension concentrate compositions containing low melting active ingredients, alone or in combination with higher melting active ingredients, are described in German Patent Application DE 3302648 Al. German Patent Application DE 3302648 Al tries to deal with the problems of an aqueous mixed dispersion of a low melting active ingredient in a solvent of phthalic acid C.sub.1 -C.sub.12 alkyl esters in combination with an aqueous suspension concentrate containing one or more active ingredients as an alternative to a suspension concentrate containing low melting active ingredients, such as pendimethalin[N-(1-ethylpropyl)-2,6-dinitro-3,4-xylidine]. The reason for the alternative approach of that application is the inability to prepare stable suspension concentrates by various techniques, including those of European Patent Application 0 33291 2. That EPO application describes insecticidal suspension concentrate compositions of phosalone and adjuvants which may be prepared with molten insecticide.

Pendimethalin is difficult to formulate not only in a suspension concentrate, but in other forms, as well for several reasons. One is that polymorphic crystals of pendimethalin exist, orange macrocrystals and yellow microcrystals, with the orange form being favored. In formulating pendimethalin in other than suspension concentrates, stabilized pendimethalin had to be used. U.S. Pat. Nos. 4,082,537 and 4,150,969 respectively disclose compositions containing either a sodium dialkyl (C.sub.6 -C.sub.8) sulfosuccinate or an ethoxylated .beta.-diamine as described. These patents describe the use of sulfosuccinates and .beta.-diamines in order to stabilize pendimethalin's crystal form to the yellow form and to formulate it in a wettable powder composition.

Not only does pendimethalin exist in two crystal forms, but further crystallization occurs when pendimethalin is finally formulated. These formulations often exhibit stability problems related to rapid crystal formation of final product. Very large, elongated crystals (about 3,000 microns in length) are formed in final formulations which result in instability. Thus, formulating compositions wherein these elongated crystals do not develop is crucial to stability of pendimethalin compositions and is necessary to obtain even distribution of active compound for application.

It is an object of the present invention, therefore, to provide stable aqueous suspension concentrate compositions or aqueous flowable compositions of the low-melting dinitroaniline, pendimethalin, either alone or in combination with other pesticides. Although any secondary pesticide may be used, those having higher melting points or pesticides which are water soluble are suited to the compositions of this invention. Further, it is an additional object of the present invention to provide methods for preparing such stable aqueous suspension concentrate compositions or aqueous flowable compositions so that the final compositions do not result in formation of elongated crystals which interfere with processing and active component efficacy for application.

These and other objects will become more apparent by the detailed description of the invention provided herein.

SUMMARY OF THE INVENTION

The present invention relates to stable aqueous suspension concentrate compositions or aqueous flowable compositions comprising pendimethalin, alone or in combination with other pesticides. Although most secondary pesticides can be used, those having melting points greater than 70.degree. C. or pesticides which are water soluble are suited in the compositions of the invention. Typically, the compositions of the invention comprise, on a weight to volume basis, about 5.0% to 50.0% pendimethalin; about 0% to 50.0% of one or more secondary pesticide(s); about 3.0% to 30.0% coformulants, as described in more detail hereinbelow; and about 20.0% to 92.0% water.

The stable compositions of the invention are readily prepared by forming an emulsion of molten pendimethalin in water containing the coformulants, surfactants, dispersing and/or wetting agents, antifoaming agents and suspending agents. This emulsion has an average droplet size in a range of less than 2 microns to about 10 microns, preferably 2 microns to 6 microns. This is then cooled and optionally milled to obtain an average particle size of suspended particles of less than 20 microns, preferably less than 5 microns.

DETAILED DESCRIPTION OF THE INVENTION

Preferred compositions of the invention comprise on a weight to volume basis, about 5.0% to 50.0% pendimethalin; about 0% to 50.0% of one or more secondary pesticide(s) having a melting point greater than 70.degree. C. or being water soluble; about 3.0% to 30.0% of coformulants, such as surfactants, dispersing agents, wetting agents, antifreezing agents, antifoaming agents, thickening agents, gums, preservatives and 20.0% to 92.0% water.

Coformulants

Pesticides suitable for use in the composition of the present invention include ureas, triazines, imidazolinones, alone or in combination, amongst just a few. Fungicides, insecticides and plant growth regulators which have melting points greater than 70.degree. C. and/or possess physical properties which are amenable to the preparation of aqueous suspension concentrate compositions also may be used in the compositions of the present invention.

Additionally, water-soluble pesticides, such as difenzoquat, amine salts, alkali or alkali metal salts of ioxynil, bromoxynil, phenoxy acetic acids, and imidazolinyl carboxylic acids such as 2-(4-isopropyl-4-methyl-5-oxo-2-imidazolin-2-yl)-3-quinolinecarboxylic acid and the like may readily be incorporated into the stable aqueous suspension concentrate compositions of this invention.

Preferred higher melting (greater than 70.degree. C.) components for use in the aqueous suspension compositions of the invention containing pendimethalin include: Isoproturon, [N,N-dimethyl-N'-(4-(1-methylethyl)phenyl)urea]; Linuron, [N-(3,4-dichlorophenyl)-N'-methoxy-N'methyl urea]; Metoxuron, [N'-(3-chloro-4-methoxyphenyl)N,N-dimethylurea]; Chlortoluron, [N'-(3-chloro-4-methyl-phenyl)-N,N-dimethylurea]; Atrazine, [2-chloro-4-ethyl-amino-6-isopropylamino-1,3-5-triazine]; Imidazolinone herbicides such as 2-(4-isopropyl-4-methyl-5-oxo-2-imidazolin-2-yl)-3-quinolinecarboxylic acid and water soluble salts thereof, and the isomeric mixture of methyl 6-(4-isopropyl-4-methyl-5-oxo-2-imidazolin-2-yl)-m-toluate and methyl 2-(4-isopropyl-4-methyl-5-oxo-2-imidazolin-2-yl)toluate. Other secondary active components include terbutylazine, 2-tert-butylamino-4-chloro-6-ethylamino-1,3,5-triazine and metolachlor, 2-chloro-6'-ethyl-N-(2-methoxy-1-methylethyl)acet-o-toluidide.

Surfactants (including dispersing agents and/or wetting agents) suitable in the aqueous suspension compositions of the invention containing solid pendimethalin include: ethylene oxide/propylene oxide condensates; alkyl, aryl- and aryl, arylethoxylates and derivatives thereof; lignosulfonates; cresol- and naphthaleneformaldehyde condensates and sulfonates; polycarboxylates and derivatives thereof; and mixtures thereof.

In general, anionic polymerics, such as cresol formaldehyde condensates and their sulfonates, naphthalene formaldehyde condensates and their sulfonates and lignosulfonates have been found to minimize crystal formation during storage and as such, are most preferred.

Suspending agents such as polysaccharide gums like Xanthan gum, guar gum; gum arabic and cellulose derivatives, and the like are suitable for addition to the hot emulsion in amounts of about 0.02% to 3.0%, on a weight to volume basis. These aid in stabilizing the emulsion of a desired droplet size by increasing the viscosity of the emulsion from an initial viscosity of about 100 cps to about 1,000 cps or greater prior to cooling.

Preservatives to prevent microbial spoiling of the compositions of the invention are included as necessary. One example is a 38% solution of formaldehyde. Other preservatives include methyl and propyl parahydroxybenzoate, 2-bromo-2-nitro-propane-1,3-diol, sodium benzoate, glutaraldehyde, O-phenylphenol, benzisothiazolinones, 5-chloro-2-methyl-4-isothiazolin-3-one, pentachlorophenol, 2-4-dichlorobenzylalcohol, mixtures thereof and others known to those in the art. Siliconic antifoaming agents are useful in the present compositions.

Antifreezing agents such as ethylene glycol, propylene glycol, other glycols, glycerine or urea may then be added to the resulting aqueous suspension concentrate compositions. Additional surfactants, preservatives and thickening agents, such as clays, precipitated silicas, polyvinyl alcohol, polyvinylpyrrolidone, polyacrylamides and the like, may then be added, as can higher melting active components or a suspension concentrates containing other active components.

Process of Manufacturing

Stable aqueous suspension concentrate compositions of pendimethalin may be prepared by: emulsifying molten pendimethalin in hot water (50.degree. C. to 80.degree. C.) containing a surfactant and antifoaming agent to achieve the desired droplet size. Then a suspending agent is added. The resulting hot emulsion is cooled and agitated, allowing the molten material to solidify. The resulting composition may then be milled, if desired, or additional higher melting active components and coformulants, such as antifreezing agents, surfactants, thickeners, preservatives and the like or a preformed suspension concentrate containing one or more active component and coformulants is added. The aqueous suspension concentrate compositions containing pendimethalin in combination with higher melting or water soluble components may then be subjected to additional milling, if desired.

The above method of preparation lends itself to a variety of optional processing steps, such as (1) molten emulsion followed by cooling with no further processing; (2) molten emulsion followed by cooling and optionally adding other active components and coformulants and then milling; (3) molten emulsion in the presence of higher melting active components with concurrent milling followed by cooling; (4) molten emulsion concurrently milled and cooled, then mixing to allow crystallization and standing ("aging") with or without secondary active components and a second milling.

Alternatively, the molten pendimethalin may be dispersed at ambient temperature in a water solution of coformulants, containing if desired, other higher melting active components, followed by milling.

Compositions

Surprisingly, stable aqueous suspension concentrate compositions of pendimethalin, alone or in combination with other active pesticidal components may be prepared by the above methods containing, on a weight to volume basis:

5.0% to 50% pendimethalin; 0.05% to 1.0% antifoaming agents; 2.0% to 20.0% antifreezing agent; 2.0% to 20.0% surfactants and mixture of surfactants (wetting and dispersing agents); 0.05% to 3.0% thickening agents; 0.01% to 1.0% preservatives; 0.05% to 2.5% suspending agents; and sufficient water to total 100%. These compositions do not form large, elongated crystals after being processed. Therefore, processing and manufacturing is not halted because of the crystal growths. Further, the compositions are stable without sedimentation of active component in these large (3000 micron) crystals and most importantly, the application of these compositions results in an even dispersibility of active component.

The following examples further illustrate the present invention but are not limitative thereof.

EXAMPLES 1-23

Method A

Preparation of stable aqueous suspension concentrate compositions of pendimethalin, alone or in combination with other higher melting herbicides

An aqueous solution containing surfactants and antifoaming agents at temperatures 50.degree. C. to 80.degree. C. is prepared. Then, the molten pendimethalin (60.degree. C. to 80.degree. C.) is added and agitated sufficiently to obtain an emulsion having an average droplet size of about 2 microns to 10 microns. This stabilized emulsion is cooled to ambient temperature, allowing the pendimethalin to solidify, whereupon the desired additional coformulants or active components (antifreezing agents, suspending agents, surfactants, pesticides) are added to the resulting aqueous suspension of solid pendimethalin.

The resulting aqueous composition is milled to achieve the desired average particle size of suspended particles of less than 20 microns, preferably less than 5 microns; and finally, additional thickening agents, preservatives, or surfactants, as desired, are admixed with the aqueous composition. This is then packaged as the aqueous suspension composition.

Utilizing the above procedure yields the stable aqueous suspension concentrate compositions listed in Table I.

TABLE I__________________________________________________________________________ ExampleComposition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15__________________________________________________________________________Pendimethalin 26.0 26.0 23.6 20.0 12.5 26.0 26.0 26.0 26.0 26.0 20.0 20.0 26.0 23.6 40.0(unstabilized)Isoproturon 26.0 26.0 23.6 -- 37.5 -- 26.0 26.0 26.0 26.0 -- -- 26.0 23.6 --Chlorotoluron -- -- -- 30.0 -- -- -- -- -- -- 30.0 30.0 -- -- --Isomeric mixture of -- -- -- -- -- 12.5 -- -- -- -- -- -- -- -- --methyl-6-(4-isopropyl-4-methyl-5-oxo-2-imidazolin-2-yl)- .sub.--m-toluene andmethyl 2-(4-iso-propyl-4-methyl-5-oxo-2-imidazolin-2-yl-toluateNa.sup.+ cresol- 5.0 -- 5.0 -- -- 5.0 -- -- -- -- -- -- -- -- --formaldehydecondensateNa.sup.+ cresol- -- 3.0 -- 3.0 3.0 -- 3.0 3.0 3.0 3.0 3.0 3.0 3.0 7.0 5.0formaldehydesulphonated -condensateNa.sup.+ lauryl sulphate 0.5 0.5 0.5 0.5 0.5 -- 0.5 0.5 -- -- -- -- 0.5 -- --Ca.sup.++ Lignosulphonate -- -- -- -- -- 2.0 2.0 -- -- -- -- -- -- -- --Alkyl phenol -- -- -- -- -- 6.0 -- -- -- -- -- -- -- -- --ethoxylateUrea 8.0 8.0 8.0 8.0 8.0 8.0 -- -- 8.0 -- 8.0 -- 10.0 8.0 --Precipitated silica 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 -- 2.0 2.0 2.0 --Xanthan gum 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.12 0.12 0.1 0.2Formaldehyde 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.5 0.25 0.25 0.25 0.538% sol.sup.nSiliconic antifoam 0.1 0.2 0.5 0.25 0.5 0.75 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2Ethylene glycol -- -- -- -- -- -- 8.0 8.0 -- 8.0 -- 8.0 -- -- 8.0Ethylene oxide/pro- -- -- -- -- -- -- -- -- -- 2.0 2.0 2.0 -- -- --pylene oxidecondensateWater QS QS QS QS QS QS QS QS QS QS QS QS QS QS QS__________________________________________________________________________ ExampleComposition 16 17 18 19 20 21 22 23__________________________________________________________________________Pendimethalin 26.0 20.0 20.0 20.0 20.0 20.0 26.0 26.0Isoproturon 26.0 -- -- -- -- -- 26.0 26.0Chlorotoluron -- 30.0 30.0 30.0 30.0 30.0 -- --Urea 8.0 -- -- -- -- -- -- 10.0Siliconic antifoam 0.2 0.4 0.5 0.5 0.5 0.5 0.4 0.5Xanthan gum 0.2 0.05 -- -- -- 0.05 -- 0.1Formaldehyde 38% 0.5 0.125 -- -- -- 0.125 -- 0.25solutionPrecipitated silica -- 2.5 2.0 -- -- 2.0 2.7 2.0Na.sup.+ naphthalene-for- 1.5 -- -- -- -- -- -- --maldehyde conden-sateNa.sup.+ oleoyl methyl 1.5 1.0 -- -- -- -- -- --taurideEthylene oxide-propylene -- 5.5 2.0 2.0 2.0 3.6 6.0 --oxide copolymerEthylene glycol -- 8.0 8.0 8.0 8.0 8.0 8.0 --Na.sup.+ cresol-formal- -- -- 3.0 3.0 3.0 -- -- --dehyde sulphonatecondensateNa.sup.+ carboxymethyl -- -- 0.5 -- -- -- -- --cellulosePolyvinylalcohol -- -- -- 2.0 -- -- -- --Polyvinylpyrrolidone -- -- -- -- 2.0 -- -- --Na.sup.+ Lignosulphonate -- -- -- -- -- 2.0 -- --China clay -- -- -- -- -- -- 1.3 --Calcium chloride -- -- -- -- -- -- 1.3 --Na.sup.+ polyacrylate -- -- -- -- -- -- -- 2.0Propoxylated alkyl- -- -- -- -- -- -- -- 3.0aryl ethoxylateWater Sufficient water to total 100%__________________________________________________________________________

EXAMPLES 24-44

Method B

Preparation of stable aqueous suspension concentrate compositions of pendimethalin, alone or in combination with other active components

An aqueous solution containing surfactant(s) and antifoaming agents is prepared at a temperature of 50.degree. C. to 80.degree. C. Then, the molten pendimethalin (60.degree. C. to 80.degree. C.) is added to the aqueous solution while agitating sufficiently to obtain an emulsion having an average droplet size of about 2 microns to 10 microns. Sufficient suspending agent is added to this to stabilize the thus-formed emulsion, and this is cooled to ambient temperature, allowing the pendimethalin to solidify, whereupon the additional coformulants, as desired, are admixed to the emulsion. This can then be packaged.

Further, a suspension of a pesticide having a melting point greater than 70.degree. C. is prepared and milled to a suitable average particle size (i.e. less than 20 microns, preferably less than 5 microns) or an aqueous solution containing the desired amount of a water-soluble pesticide is prepared.

Either one of these is then admixed with the suspension concentrate composition of pendimethalin prepared hereinabove. Finally, additional thickening agents, preservatives or surfactants, as desired, are added, and this is then packaged as the mixed aqueous suspension concentrate composition.

Utilizing the above procedure yields the stable aqueous suspension concentrate compositions listed in Table II.

TABLE II__________________________________________________________________________ ExampleComposition 24 25 26 27 28__________________________________________________________________________Pendimethalin (unstabilized) 23.6 23.6 23.6 23.6 23.6Isoproturon 23.6 23.6 23.6 23.6 23.6Na.sup.+ cresol-formaldehyde sulphonated condensate -- 3.0 4.1 3.0 4.3Na.sup.+ cresol-formaldehyde condensate 5.0 -- -- -- --Alkylphenol ethoxylate -- -- -- -- 8.0Na.sup.+ oleoyl methyl tauride -- 0.65 -- -- --Na.sup.+ lauryl sulphate 0.5 -- -- 0.5 --Urea 8.0 8.0 8.0 -- --Ethylene glycol -- -- -- 8.0 --Blend of polyalkylene glycol ether and poloxy- -- -- 0.7 -- --ethylene alkylaryl etherSiliconic antifoam 0.25 0.5 0.5 0.5 0.5Silica 2.0 2.0 -- 2.0 --Xanthan gum 0.1 0.1 0.2 0.1 0.1Formaldehyde 38% soln 0.25 0.25 0.5 0.25 0.3Water QS QS QS QS QS__________________________________________________________________________ ExampleComposition 29 30 31 32 33__________________________________________________________________________Pendimethalin (unstabilized) 20.0 20.0 20.0 26.0 30.0Chlorotoluron 30.0 30.0 -- -- --Isomeric mixture of methyl 6-(4-isopropyl-4-methyl- -- -- 12.5 12.5 --5-oxo-2-imidazolin-2-yl)- .sub.--m-toluate and methyl 2-(4-isopropyl-4-methyl-5-oxo-2-imidazolin-2-yl)-toluateAmmonium 2-(4-isopropyl-4-methyl-5-oxo-2-imidazo- -- -- -- -- 5.0lin-2-yl)-3-quinolinecarboxylic acid (solution)Na.sup.+ cresol-formaldehyde sulphonated condensate 3.0 3.6 -- -- --Na.sup.+ cresol-formaldehyde condensate -- -- 5.0 3.0 --Triethanolamine salt of polyarylethoxylate -- -- -- 1.3 --phophateNa.sup.+ Lignosulphonate -- -- -- -- 4.0CA.sup.++ Lignosulphonate -- -- 2.0 -- --Alkylphenol ethoxylate -- -- 8.0 6.0 --Na.sup.+ lauryl sulphate 0.5 -- -- -- --Urea 8.0 8.0 8.0 -- --Ethylene glycol -- -- -- 5.0 8.0Siliconic antifoam 0.5 0.1 0.5 0.4 0.5Silica 2.0 0.1 2.0 2.0 0.75Xanthan gum 0.1 0.2 0.1 0.1 0.1Formaldehyde 38% soln 0.25 0.5 0.25 0.25 0.25Glacial acetic acid (to pH 7.4) -- -- -- --Blend of polyalkylene glycol ether and polyoxy- -- 0.55 -- -- --ethylene alkylaryl etherWater QS QS QS QS QS__________________________________________________________________________ ExampleComposition 34 35 36 37 38 39__________________________________________________________________________Pendimethalin (unstabilized) 33.0 40.0 40.0 40.0 40.0 33.0Na.sup.+ cresol-formaldehyde sulphonated condensate -- 4.2 -- -- -- --Na.sup.+ cresol-formaldehyde condensate -- -- 4.7 -- -- 4.2Triethanolamine salt of polyarylethoxylate 3.4 -- -- -- -- --phosphateNa.sup.+ Lignosulphonate -- -- -- 4.8 -- --Urea -- -- -- -- -- 13.3Ethylene glycol 8.0 8.0 -- -- 5.0 --Siliconic antifoam 0.1 0.5 0.9 0.3 1.0 0.3Xanthan gum 0.1 0.1 0.1 0.1 0.2 0.16Formaldehyde 38% soln 0.25 0.25 0.25 0.25 0.5 0.4Polycarboxylate derivative -- -- -- -- 3.0 --Water QS QS QS QS QS QS__________________________________________________________________________ ExampleComposition 40 41 42 43 44__________________________________________________________________________Pendimethalin (unstabilized) 27.3 30.0 27.3 30.0 30.0Atrazine 18.2 20.0 18.2 20.0 20.0Na.sup.+ cresol-formaldehyde sulphoanted condensate 3.4 1.65 3.4 1.65 1.65Triethanolamine salt of polyarylarylethoxylate -- -- -- 1.9 1.9phosphateUrea 5.8 -- -- -- 5.0Ethylene glycol -- 5.6 5.2 5.0 --Blend of polyalkylene glycol ether and 1.34 1.26 1.2 -- --polyoxyethylene alkylaryl etherSiliconic antifoam 0.9 0.35 0.9 0.16 0.16Silica -- 0.5 -- 0.4 0.4Xanthan dum 0.2 0.1 0.2 0.1 0.1Formaldehyde 38% soln 0.5 0.25 0.5 0.25 0.25Water QS QS QS QS QS__________________________________________________________________________

EXAMPLES 45 and 46

Method C

Preparation of stable aqeuous suspension concentrate compositions

An aqueous dispersion of surfactants, antifoaming and antifreezing agents, containing, if desired, a solid active component having a melting point greater than 70.degree. C., is prepared or a water soluble active component is prepared at ambient temperatures. The molten pendimethalin (60.degree. C. to 80.degree. C.), with or without additional surfactants, is then added to the agitated aqueous mixture. This resulting aqueous mixture is milled to achieve the desired average particle size of suspended solids, less than 20 microns, preferably less than 5 microns, and additional thickening agents, suspending agents, preservatives, antifreezing agent and surfactants, as desired, are admixed to the milled composition. This is then packaged as the resulting stable aqueous suspension concentrate composition.

Utilizing the above procedure yield the stable aqueous concentrate compositions listed in Table III.

TABLE III______________________________________ ExampleComposition 45 46______________________________________Pendimethalin (unstabilized) 26.0 26.0Isoproturon 26.0 26.0Na.sup.+ cresol-formaldehyde sulphonated condensate 3.0 --Polyarylarylpolyoxyethylene phosphate, acid form -- 5.0Siliconic antifoam 0.2 0.2Xanthan gum 0.2 0.12Formaldehyde 38% solution 0.5 0.5Ethanediol (Ethylene glycol) 8.0 --Water QS QS______________________________________

EXAMPLES 47 and 48

Methods A and E

Preparation of stable aqueous suspension concentrates of pendimethalin via the method of the invention versus the method of milling while cooling an emulsion (Method E)

An aqueous suspension concentrate composition of pendimethalin was prepared according to Examples 1-23, Method A. As a comparision, a suspension concentrate of pendimethalin was prepared according to the description of EPO Application 033291.2.

A mixture of hot-water (575 cc), ethylene glycol (50 g) and an anionic surface-active agent (a mixture of the monophosphate and the diphosphate of tristyrylphenol with a polyoxyethylene of 18 oxyethylene units, neutralized with triethanolamine, marketed under the tradename of Soprophor FL.RTM. by Rhone-Poulenc) (50 g) is vigorously agitated while 400 g of pendimethalin are added. This is then ground in a dyno mill with a jacket for rapid cooling, resulting in a mixture leaving the mill at 24.degree. C. and having a particle size of 98% less than 5 microns, indicating the formation of a suspension concentrate.

A Xanthan gum biopolymer of a heteropolysaccharide type (1.5 g), produced by fermentation of Xanthomonas campestris on carbohydrates (tradename Rhodopol XB 23 marketed by Rhone-Poulenc), is added.

Table IV summarizes the stability observations of the two compositions. The milling method does not avoid the appearance of elongated crystals even upon two short periods of storage, one three day storage at 15.degree. C. and one three day storage at 28.degree. C.

TABLE IV__________________________________________________________________________Method A-Method of the Invention Method E-Milling while cooling*Composition % w/v Result Composition % w/v Result__________________________________________________________________________Pendimethalin 40 (1) After six weeks Pendimethalin 40 Two tests: at 28.degree. C., 95% of (1)Large crystals the particles particle size have an average up to 80 .times. 5 particle size of microns ap- less than 15 .times. 4 peared after microns. thre days at 15.degree. C. and also when stored at three days at 28.degree. C.Suspending agent Suspending agentXanthan gum 0.02 Xanthan gum 0.15(added prior (added afterto cooling) milling and cooling)Surfactants SurfactantsSulfonated cresol 4.0 mixture of mono 5.0formaldehyde and di phosphatecondensate of tristyrylphenol neutralized with triethanolamine (Soprophor .RTM. FL)Polyethoxylated- 3.0polymethylmeth-acrylateAntifreeze AntifreezeUrea 5.0 Ethylene glycol 5.0AntifoamSiliconic 0.5PreservativeBenzisothiazolone 0.1__________________________________________________________________________ .RTM. Trademark of Soprosoie, Division of RhonePoulenc. *Particle size found in initial suspension concentrate composition is 98% less than five (5) microns.

EXAMPLES 49-50

Compositions containing active compound of the invention

An aqueous suspension concentrate composition of pendimethalin with a secondary pesticide was prepared according to Examples 1-23 containing the following components:

______________________________________ (% w/v) Formula X Formula Y______________________________________Pendimethalin 23.6 20.0Isoproturon 23.6 --Chlorotoluron -- --Na cresol-formaldehyde 4.1 4.14Sulphonated condensatesurfactantPolycarbonate -- 1.64surfactantBlend of polyalkylene 0.71 --glycol ether andpolyoxyethylene alkylaryl etherUrea 8.0 8.0Xanthan gum 0.2 0.230% siliconic antifoam 0.5 0.3Benzisothiazolinone -- 0.033Methyl paraben 0.1 --Propyl paraben 0.05 --Water To 100% 100%______________________________________

EXAMPLES 51-52

Compositions using hot emulsion double milling process

A hot emulsion of molten pendimethalin is prepared as in Examples 1-23 wherein hot pendimethalin is added to the hot solution of surfactant whilst mixing at high shear. The temperature is 50.degree. C. to 80.degree. C. with a particle size of 2.mu. to 5.mu.. The hot emulsion is then miled through a Dyno-Mill and exits as a shattered crystalline form (temperature into mill is about 65.degree. C., and temperature exiting is about 20.degree. C. to 25.degree. C.). This mixture is allowed to "age" to allow orange polymorph crystal conversion. Following conversion, usually 0.5 to 48 hours, a second milling in a Dyno-Mill occurs. (In the event another active pesticide is added, it is added into the aging period stage). Once milled a second time, final coformulants are added.

The following compositions are prepared according to the above procedures.

______________________________________ Concentrate______________________________________ % w/vPendimethalin technical 40.0Soprophor .RTM. FL surfactant 5.0Silnaolapse .RTM. 500 0.5Propylene glycol 7.0Water To 100%This is formulated into the following: 8/1Concentrate from above 1000Rodopol 2% gel 70Water To 100% % w/vConcentrate from above 75.0Atrazine technical 20.0Soprophor .RTM. FL 1.25Propylene glycol 1.25Water To 100%______________________________________

Claims

1. A stable aqueous suspension concentrate composition consisting essentially of, on a weight to volume basis: about 5.0% to 50.0% solid pendimethalin; up to about 50.0% of at least one or more herbicide(s) selected from the group consisting of isoproturon, linuron, metoxuron, and chlortoluron; about 3.0% to 30.0% coformulants selected from the group consisting of surfactants, dispersing agents, wetting agents, suspending agents, antifreezing agents, antifoaming agents, thickening agents and preservatives; and 20.0% to 92.0% water; with the proviso that said surfactants, dispersing agents and wetting agents are selected from the group consisting of ethylene oxide/propylene oxide condensates; alkyl, aryl- and aryl, aryl-ethoxylates; lignosulfonates; cresol-formaldehyde condensates; cresol-formaldehyde sulfonates; naphthalene-formaldehyde condensates; naphthalene-formaldehyde sulfonates; polycarboxylates; and mixtures thereof.

2. A composition according to claim 1, wherein said suspending agents are polysaccharide or cellulose derivatives.

3. A composition according to claim 2, wherein said polysaccharide gums are Xanthan gum, guar gum, gum arabic, or mixtures thereof.

4. A composition according to claim 3, wherein said antifreezing agents are ethylene glycol, propylene glycol, glycerine, urea, or mixtures thereof.

5. A composition according to claim 4, wherein said thickening agents are clays, precipitated silicas, polyvinyl alcohol, polyvinylpyrrolidone, polyacrylamides, or mixtures thereof.

6. A composition according to claim 5, consisting essentially of, on a weight to volume basis: 5.0% to 50.0% pendimethalin; up to 50.0% of at least one or more herbicide(s) selected from the group consisting of isoproturon, linuron, metoxuron and chlortoluron; and 3.0% to 30.0% coformulants selected from the group consisting of 2.0% to 20.0% surfactants, 0.05% to 2.5% suspending agents, 2.0% to 15.0% antifreezing agents, 0.05% to 2.0% thickening agents and 0.05% to 2.5% preservatives.

7. A composition according to claim 6, wherein said antifoaming agent is a siliconic antifoaming agent.

8. A composition according to claim 7, wherein said preservative is a 38% formaldehyde solution, methyl or propyl parahydroxybenzoate, 2-bromo-2-nitro-propane-1,3-diol, sodium benzoate, glutaraldehyde, O-phenylphenol, benzisothiazolinones, 5-chloro-2-methyl-4-isothiazolin-3-one, pentachlorophenol, 2-4-dichlorobenzylalcohol, or mixtures thereof.

9. A composition according to claim 7, consisting essentially of on a weight to volume basis: 30.0% to 40.0% pendimethalin; 3.0% to 5.0% sodium cresol-formaldehyde condensate or sodium cresol-formaldehyde sulphonated condensate; 5.0% to 10.0% ethylene glycol or urea; 0.1% to 1.0% antifoaming agent; 0.1% to 0.3% Xanthan gum; 0.2% to 1.0% preservative; and 48.3% to 68.3% water.

10. A composition according to claim 8, consisting essentially of on a weight to volume basis: 23.6% pendimethalin; 23.6% isoproturon; 4.1% sodium cresol-formaldehyde sulphonated condensate; 8.0% urea; 0.7% polyalkylene glycol ether and polyxyethylene alkylaryl ether; 0.5% siliconic antifoaming agent; 0.2% xanthan gum; 0.5% of a 38.0% formaldehyde solution and 45.4% water.

11. A composition according to claim 8, consisting essentially of on a weight to volume basis: 20.0% pendimethalin; 30.0% chlortoluron; 3.6% sodium cresol-formaldehyde sulphonated condensate; 8.0% urea; 0.55% polyalkylene glycol ether and polyoxyethylene alkylaryl ether; 0.1% siliconic antifoaming agent; 0.1% silica; 0.2% xanthan gum; 0.5% of a 38% formaldehyde solution; and 43.8% water.

12. A composition according to claim 8 consisting essentially of on a weight to volume basis: 23.6% pendimethalin, 23.6% isoproturon; 4.1% sodium cresol-formaldehyde sulphonated condensate; 0.71% polyalkylene glycol ether and polyoxyethylene alkylaryl ether; 8.0% urea; 0.2% xanthan gum; 0.5% siliconic antifoaming agent; 0.1% methyl paraben; 0.05% propyl paraben; and 39.14% water.

13. A composition according to claim 8, consisting essentially of on a weight to volume basis: 20.0% pendimethalin; 30.0% chlortoluron; 4.14% sodium cresol-formaldehyde sulphonated condensate; 1.64% polycarboxylate; 8.0% urea; 0.2% xanthan gum; 0.3% siliconic antifoaming agent; 0.033% benzisothiazolinone and 35.68% water.

14. A composition according to claim 6, wherein said surfactant is a triethanolamine salt of polyarylarylethoxylate phosphate or a polyarylarylpolyoxyethylene phosphate, acid form.