Arc tube, mounting member and electric lamp assembly

Information

  • Patent Grant
  • 6249077
  • Patent Number
    6,249,077
  • Date Filed
    Tuesday, March 2, 1999
    25 years ago
  • Date Issued
    Tuesday, June 19, 2001
    23 years ago
Abstract
A mounting member for supporting a shroud, and an arc tube located within such shroud, in an arc discharge lamp is provided. The mounting member includes at least two support clips welded to at least one support rod on the same side of the support rod. A bubble-in-the-press arc lamp is provided having at least one press seal that includes opposite walls. A bubble portion is formed in one wall, and the other wall includes a protrusion. The bubble portion extends towards one wall and the protrusion extends towards the other wall to hold a support clip of a supporting member therebetween. An electric lamp assembly is provided that includes the mounting means and/or the bubble-in-the-press arc tube of the present invention.
Description




TECHNICAL FIELD




This invention relates to a mounting member for supporting a shroud, and an arc tube located within the shroud, within a lamp such as a metal halide arc discharge lamp. This invention also relates to a bubble-in-the press arc tube. An electric lamp assembly containing such a mounting member and/or such a bubble-in-the-press arc tube is also provided.




BACKGROUND ART




Metal halide arc discharge lamps are frequently employed in commercial usage because of their high luminous efficacy and long life. A typical metal halide arc discharge lamp includes a quartz or fused silica arc tube that is hermetically sealed within a borosilicate glass outer envelope. The arc tube, itself hermetically sealed, has tungsten electrodes sealed into opposite ends and contains a fill material including mercury, metal halide additives and a rare gas to facilitate starting. In some cases, particularly in high wattage lamps, the outer envelope is filled with nitrogen or another inert gas at less than atmospheric pressure. In other cases, particularly in low wattage lamps, the outer envelope is evacuated.




It has been found desirable to provide metal halide arc discharge lamps with a shroud that comprises a generally cylindrical, light-transmissive member, such as quartz, that is able to withstand high operating temperatures. The arc tube and the shroud are coaxially mounted within the lamp envelope with the arc tube located within the shroud. Preferably, the shroud is a tube that is open at both ends. In other cases, the shroud is open on one end and has a domed configuration on the other end. Shrouds for metal halide arc discharge lamps are disclosed in U.S. Pat. No. 4,499,396 issued Feb. 12, 1985 to Fohl et al. and U.S. Pat. No. 4,580,989 issued Apr. 8, 1986 to Fohl et al. See also U.S. Pat. No. 4,281,274 issued Jul. 28, 1981 to Bechard et al.




The shroud has several beneficial effects on lamp operation. In lamps with a gas-filled outer envelope, the shroud reduces convective heat losses from the arc tube and thereby improves the luminous output and the color temperature of the lamp. In lamps with an evacuated outer envelope, the shroud helps to equalize the temperature of the arc tube. In addition, the shroud effectively reduces sodium losses and improves the maintenance of phosphor efficiency in metal halide lamps having a phosphor coating on the inside surface of the outer envelope. Finally, the shroud improves the safety of the lamp by acting as a containment device in the event that the arc tube shatters.




It is known to provide a metal halide arc discharge lamp having an arc tube that includes an ultraviolet starting aid. U.S. Pat. No. 5,323,091 issued Jun. 21, 1994 to Morris illustrates examples of such arc tubes. The arc tubes described in this patent are known in the art as bubble-in-the-press arc tubes and include a starting aid that is formed in a cavity in a press seal portion of the arc tube. An electrode is provided in the cavity that may extend external to the press seal or be a portion of a molybdenum ribbon used in the press seal.




Although prior art bubble-in-the-press arc tube configurations provide generally satisfactory performance, they have been found to have certain disadvantages particularly regarding the mounting thereof within the shroud of the arc discharge lamp. For example, in a typical metal halide arc discharge lamp that includes a bubble-in-the-press arc tube, it is desired to center the arc tube, the shroud and the shroud holder in the lamp outer envelope. However, heretofore, there has been a tendency for the bubble-in-the-press seal of the arc tube to offset the arc tube within the shroud; that is, the arc tube has tended to be mounted off-center relative to the longitudinal axis of the shroud.




Mounting of the shroud has also incurred disadvantages. In the aforementioned U.S. Pat. No. 4,580,989, two techniques for mounting the shroud are disclosed. According to one technique, the shroud is retained by two metal straps that encircle the shroud and are welded to a frame. According to the second mounting technique, the open end of the shroud is provided with a pair of diametrically opposite slots. The slots engage a metal strap used for mounting of the arc tube.




While both prior art configurations provide generally satisfactory performance, they have been found to have certain disadvantages, particularly in a high volume production environment. In the construction that utilizes a pair of straps that encircle the shroud, the shroud tends to shift lengthwise and/or rotate in the straps when the lamp is jarred during shipping or handling. In the construction that utilizes a pair of slots for engaging a lamp mounting strap, the shroud is subject to cracking or breakage in the areas of the slots where the shroud contacts the strap. Furthermore, it is necessary to heat treat the shroud in the region of the slots to reduce the possibility of cracking or breakage. The heat treatment step adds to the production cost. Accordingly, it is desirable to provide a metal halide arc discharge lamp wherein the shroud is securely locked in position, while cracking or breakage of the shroud is avoided.




U.S. Pat. No. 5,252,885 issued Oct. 12, 1993 to Muzeroll et al. illustrates an electric lamp assembly designed to overcome the foregoing concerns. Such electric lamp assembly includes a sealed lamp envelope, a lamp capsule located within the lamp envelope, a cylindrical, light-transmissive shroud surrounding the lamp capsule, and a mounting arrangement for supporting the lamp capsule and the shroud within the lamp envelope. The mounting arrangement includes one or two support rods parallel to the axis of the shroud and first and second mounting clips for retaining the shroud and the lamp capsule. The clips prevent both axial and lateral movement of the shroud. The clips are attached to the support rods, typically by welding. In a preferred embodiment, a single clip at each end of the shroud retains both the shroud and the lamp capsule, and requires only a single weld to the support rod.




While such electric lamp assembly provides generally satisfactory performance, it has been found to have certain disadvantages in a high volume production environment. For example, in the construction of such an electric lamp assembly, the two mounting clips are welded to opposite sides of the metal support rods that are attached to the lamp stem. Processing the mounting arrangement in this manner complicates the weld process and tends to effect an imbalance in the finished product to the extent that the shroud is subjected to undesirable torque. Such imbalance is undesirable at least to the extent that when such an electric lamp assembly is inadvertently dropped there is a tendency for shroud failure due to such torque. Such failure may be in the form of movement, cracking or breakage of the shroud.




DISCLOSURE OF THE INVENTION




It is a general object of the present invention to provide improved electric lamps and, more particularly, improved arc discharge lamps.




It is a further object of the present invention to provide an electric lamp assembly wherein a light-transmissive shroud is securely locked in position.




It is yet another object of the present invention to provide an arc discharge lamp having a light-transmissive shroud that is protected against movement, cracking and breakage during shipping and handling.




It is still another object of the present invention to provide an arc discharge lamp that is low in cost and is easily manufactured.




It is a further object of the present invention to provide a mounting member that mounts a shroud and arc tube within an outer envelope of a lamp without incurring an unbalanced finished product or subjecting the shroud to unnecessary torque.




It is another object of the present invention to provide a mounting member that may be processed using a less complicated welding process.




It is yet another object of the present invention to provide a bubble-in-the-press arc tube that may be readily centered relative to a longitudinal axis of a shroud within that the arc tube is positioned.




It is another object of the present invention to provide an improved metal halide arc discharge lamp.




This invention achieves these and other objects by providing a mounting member for supporting a shroud, and an arc tube located within the shroud, within an arc discharge lamp. The mounting member comprises at least an elongated first member structured and arranged for mounting within an arc discharge lamp and having a first length, the first length extending in a plane. A first support clip is welded to the first length at a first weld portion, and a second support clip is welded to the first length at a second weld portion spaced from the first weld position. The first and second support clips are structured and arranged for supporting a first press seal of an arc tube and a first end of a shroud, and an opposite second press seal of the arc tube and an opposite second end of the shroud, respectively. The first and second weld portions are located on the same side of the plane. An electric lamp assembly, containing such a mounting member is also provided.




A bubble-in-the-press arc tube is provided that comprises an arc tube comprising a sealed body portion and at least one press seal extending from the body portion and having a sealed bubble portion in the press seal. The press seal includes a first wall and an opposing second wall.




The second wall includes a protrusion that extends in a direction towards the first wall. The first and second walls are structured and arranged to receive therebetween a support clip. The bubble portion includes a first portion that extends in a direction away from the second wall and a second portion that extends in a direction towards the second wall. The second portion and the protrusion are structured and arranged to engage and hold a support clip in place between the first and second walls. An electric lamp assembly containing such a bubble-in-the-press arc tube is also provided.











BRIEF DESCRIPTION OF THE DRAWINGS




This invention may be clearly understood by reference to the attached drawings in that like reference numerals designate like parts and in that:





FIG. 1

is a perspective view of a lamp assembly in accordance with one embodiment of the present invention;





FIG. 2

is an exploded view illustrating the mounting member, arc tube and shroud of the lamp assembly of

FIG. 1

;





FIG. 3

is a plan view of the arc tube of

FIGS. 1 and 2

;





FIG. 4

is an end view of the arc tube of

FIG. 3

, partially sectional, from the right of the drawing; and





FIG. 5

is a view of the top portion of the arc tube illustrated in FIG.


1


.











BEST MODE FOR CARRYING OUT THE INVENTION




For a better understanding of the present invention, together with other and further objects, advantages and capabilities thereof, reference is made to the following disclosure and appended claims taken in conjunction with the above-described drawings.




An electric lamp assembly


10


in accordance with a preferred embodiment of the present invention is shown in FIG.


1


. The lamp assembly


10


includes a sealed light-transmissive outer envelope


12


and an arc tube or lamp capsule


14


mounted within outer envelope


12


by a mounting member


16


to be described in detail hereinafter. The arc tube


14


is positioned within a shroud


20


. The shroud


20


is supported in the lamp assembly


10


by the mounting member


16


. Electrical energy is coupled to arc tube


14


through a base


22


, a stem


24


and electrical leads


26


and


28


in a conventional manner. Outer envelope


12


is typically formed from blow-molded hard glass. The lamp capsule


14


can be a metal halide arc discharge lamp, a tungsten halogen incandescent capsule or any other lamp capsule that is advantageously operated with a shroud. The shroud


20


comprises a cylindrical tube of light-transmissive, heat-resistant material such as quartz. In the embodiment illustrated in

FIG. 1

, the arc tube


14


is a bubble-in-the-press arc tube wherein an ultraviolet starting aid is provided by forming a cavity in one or more press seal portion, an electrode being provided in such cavity. Some examples of bubble-in-the-press arc tubes are illustrated in said U.S. Pat. No. 5,323,091. This patent is commonly owned with the instant application (GTE Products Corporation having changed its name to Osram Sylvania Inc.), and is incorporated herein by reference. The bubble-in-the-press tube


14


is an improvement of the arc tube with ultraviolet starting aid illustrated in U.S. Pat. No. 5,323,091.




The mounting member


16


mechanically supports both the lamp capsule


14


and the shroud


20


within l amp envelope


12


. The mounting member


16


secures lamp capsule


14


and shroud


20


in fixed positions so that they cannot move axially or laterally relative to the remainder of the assembly during shipping and handling or during operation. Although the mounting member


16


is illustrated in use with a bubble-in-the-press arc tube


14


, such mounting member may also be used with a conventional arc tube not having a bubble-in-the-press, if desired. The mounting member


16


includes spaced apart members such as metal support rods


30


and


32


attached to stem


24


by a strap


34


in a conventional manner. The arc tube and shroud supporting portions of support rods


30


and


32


are parallel to a central axis of lamp capsule


14


and shroud


20


. The mounting member


16


further includes an upper clip


40


and a lower clip


42


that secure both lamp capsule


14


and shroud


20


to support rods


30


and


32


.




With reference to

FIG. 2

, each support clip


40


and


42


is formed as an integral metal element. For example, support clip


40


is formed as an integral metal element including a strap


44


having inturned ends


46


and


48


. An arcuate portion


50


is affixed to inturned end


46


, and tabs


52


and


54


are affixed to inturned ends


46


and


48


, respectively.




The arcuate portion


50


is formed to encircle approximately half of the circumference of shroud


20


. The strap


44


passes over and bears against the end of shroud


20


. The spacing between inturned ends


46


and


48


is the same or slightly larger than the outside diameter of shroud


20


so that shroud


20


is retained between inturned end


46


and arcuate portion


50


on one side, and inturned end


48


on the other side.




The strap


44


is provided with spaced-apart projections


56


and


58


for retaining lamp capsule


14


between them. In the preferred embodiment, the projections


56


and


58


are generally U-shaped portions that are perpendicular to the portion of strap


44


that bears against the end of shroud


20


. The projections


56


and


58


are spaced to receive a flattened press seal region


60


, of lamp capsule


14


. The strap


44


includes an opening


62


of sufficient size to provide clearance for the electrical lead


28


illustrated in FIG.


1


.




The clips


40


and


42


are preferably identical and are formed of sheet metal having a thickness of 0.020 inch. Clips


40


and


42


are illustrated in the drawings as being rotated 180° relative to each other about the lamp longitudinal axis


64


with the clip


42


being inverted relative to clip


40


so that the projections


56


,


58


of clip


42


extend towards the projections


56


,


58


of clip


40


, and the respective arcuate portions


50


oppose each other, one being adjacent one edge of the shroud and the other being adjacent an opposite edge of the shroud. In this manner, the clips


40


and


42


secure the lamp


14


and shroud


20


therebetween and to support rods


30


and


32


. Some examples of mounting means for supporting a lamp capsule and a shroud are illustrated in said U.S. Pat. No. 5,252,885. This patent is also commonly owned with the instant application and is incorporated herein by reference. The mounting member


16


is an improvement of the mounting means illustrated in U.S. Pat. No. 5,252,885 as described hereinafter.




In considering the bubble-in-the-press arc tube of the present invention, an arc tube is provided that comprises a sealed body portion and at least one press seal, that includes a sealed bubble portion, extending from such body portion. For example, in the embodiment illustrated in the drawings, an arc tube is provided having two press seals extending away from a central body portion. In particular, and with particular reference to

FIGS. 3 and 4

, the bubble-in-the-press arc tube


14


comprises a sealed body portion


66


, a first press seal


60


extending away from the body portion in a first direction


68


, and a second press seal


60


′ extending away from the body portion in an opposite second direction


70


. The press seal


60


includes a sealed bubble portion


72


. The press seal


60


includes a first wall


74


and an opposing second wall


76


. In the embodiment illustrated in

FIGS. 3 and 4

, the sealed bubble portion


72


is provided in wall


74


and includes a first portion


78


that extends in a direction


80


away from the second wall


76


and a second portion


82


that extends in a direction


84


towards second wall


76


. Wall


76


includes a protrusion


86


that extends in a direction


88


towards the first wall


74


. The sealed bubble portion


72


and the protrusion


86


may be formed during the formation of the arc tube such that the bubble portions


78


,


82


and the protrusion


86


extend above and below the plane of the press seal


60


as illustrated in FIG.


3


. The first and second walls


74


,


76


are structured and arranged to receive therebetween support clips


56


and


58


with the press seal


60


being sandwiched therebetween as illustrated in FIG.


4


. It will be readily apparent from

FIG. 4

that the second portion


82


of the sealed bubble portion


72


and the protrusion


82


are structured and arranged to engage and hold support clips


56


,


58


in place between the walls


74


and


76


. In the embodiment illustrated in

FIGS. 3 and 4

, the second portion


82


of the sealed bubble portion


72


and the protrusion


86


are structured and arranged to substantially center the support clips


56


and


58


between the walls


74


and


76


.




In considering the embodiment illustrated in

FIG. 3

, the bubble-in-the-press seal


14


includes conductive foils


90


and


92


sealed in press seals


60


and


60


′, respectively, in a conventional manner. Electrodes


94


and


96


are electrically connected to a respective foil


90


and


92


and extend into an interior


98


of the body portion


66


in a conventional manner. Further, leads


100


and


102


are electrically connected to a respective foil


90


and


92


and extend out of press seals


60


and


60


′, respectively, in a conventional manner. In the embodiment illustrated in

FIG. 3

, foil


90


includes a segment


104


that extends into bubble portion


72


.




Without limitation, in the embodiment illustrated in

FIG. 3

, the press seal


60


′ includes similar walls


74


′ and


76


′ and a similar sealed bubble portion


72


′ and opposing protrusion


86


′. The foil


92


may include a segment similar to segment


104


extending into the bubble portion


72


′, if desired.




In considering the mounting member of the present invention, at least an elongated first member is provided that is structured and arranged for mounting within an arc discharge lamp. Such elongated first member includes a first length that extends in a plane. A first support clip is welded to the first length at a first weld portion, and a second support clip is welded to the first length at a second weld portion spaced from the first weld portion. The first and second support clips are structured and arranged for supporting a first press seal of an arc tube and a first end of a shroud, and an opposite second press seal of the arc tube and an opposite second end of such shroud, respectively. The first and second weld portions are located on the same side of the plane in that the first length extends.





FIGS. 1 and 2

illustrate one embodiment of the mounting member of the present invention. As noted above, mounting member


16


is provided for supporting the shroud


20


, and arc tube


14


located within the shroud, within the interior of the sealed light-transmissive lamp envelope


12


of arc discharge lamp


10


. Mounting member


16


includes an elongated first member in the form of the support rod


30


that is mounted within the interior of the arc discharge tube


10


on stem


24


by strap


34


. Support rod


30


includes a first length


120


that extends in the direction of axis


64


. Mounting member


16


also includes an elongated second member in the form of the support rod


32


that is mounted within the interior of the arc discharge tube


10


on stem


24


by strap


34


. Support rod


32


includes a second length


122


that extends in the direction of axis


64


. The first and second lengths


120


and


122


are substantially parallel and extend in a plane schematically illustrated in

FIG. 5

by line


124


. The support clip


40


is welded to the length


120


at a weld portion


126


and to the length


122


at a weld portion


128


. In particular, the tab


52


is welded to the length


122


, and the two arms


130


and


132


of the tab


54


are each welded to the length


120


. Similarly, the support clip


42


is welded to the length


120


at a weld portion


134


and to the length


122


at a weld portion


136


, weld portions


134


and


136


being spaced from weld portions


126


and


128


, respectively, in the direction of the axis


64


. In particular, the tab


52


of support clip


42


is welded to the length


120


, and the two arms


130


and


132


of the tab


54


of support clip


42


are welded to the length


122


. The first and second support clips


40


and


42


are structured and arranged for supporting, respectively, the first press seal


60


and a first end


138


of the shroud


20


, and the second press seal


60


′ and an opposite second end


140


of the shroud


20


. With particular reference to

FIGS. 2 and 5

, each of the weld portions


126


,


128


,


134


and


136


are located on the same side of the plane


124


.




As noted herein, the mounting members


40


and


42


are identical and have been rotated 180° relative to axis


64


. In the embodiment illustrated in

FIGS. 1 and 2

, the arcuate portion


50


of the mounting member


40


is adjacent the upper weld portion


128


and the arcuate portion


50


of the mounting member


42


is adjacent the lower and opposite weld portion


134


. Arcuate portions


50


of mounting members


40


and


42


are structured and arranged to encircle respective portions of the outer peripheral surface of the shroud


20


adjacent respective ends


138


and


140


.




The mounting member of the present invention, such as mounting member


16


, permits the mounting of a shroud and an arc tube within an outer envelope of a lamp without incurring an unbalanced finished product or subjecting the shroud to unnecessary torque. In the embodiment illustrated in

FIGS. 1 and 2

, these objects are accomplished by welding the support members


40


,


42


to rod lengths


120


and


122


on the same side of the plane


124


in that the support rods


30


and


32


extend.




Such a welding process is less complicated than that used heretofore wherein portions of the support members are welded on opposite sides of the support rod(s) as illustrated, for example, in said U.S. Pat. No. 5,252,885.




The bubble-in-the-press arc tube of the present invention is readily centered relative to a longitudinal axis of a shroud within that the arc tube is mounted. For example, in the embodiment illustrated in the drawings, such centering is effected at press seal


60


by the extending portion


82


, of the bubble portion


72


, an d the protrusion


86


, and at press seal


60


′ by the extending portion


82


′, of the bubble portion


72


′, and the protrusion


86


′, as described herein.




An improved arc discharge lamp may be provided that includes the mounting member and/or the bubble-in-the-press arc tube of the present invent ion. In such lamp the shroud will be securely locked in position and will be protected against movement, cracking and breakage during shipping and handling. This will be true even when a lamp or carton of lamps is inadvertently dropped. Such a lamp is low in cost and easily manufactured. The mounting member and/or bubble-in-the-press arc tube is particularly useful in a metal halide arc discharge lamp.




The embodiments that have been described herein are but some of several that utilize this invention and are set forth here by way of illustration but not of limitation. It is apparent that many other embodiments that will be readily apparent to those skilled in the art may be made without departing materially from the spirit and scope of this invention.



Claims
  • 1. A bubble-in-the-press arc tube, comprising an arc tube comprising a sealed body portion and at least one press seal extending from said body portion and having a sealed bubble portion in said press seal, said at least one press seal including a first wall and an opposing second wall, said second wall including a protrusion that extends in a direction towards said first wall, said first and second walls being structured and arranged to receive therebetween a support clip, and said bubble portion including a first portion that extends in a direction away from said second wall and a second portion that extends in a direction towards said second wall, said second portion and said protrusion being structured and arranged to engage respective edges of said support clip to hold said support clip in place between said first and second walls.
  • 2. The bubble-in-the-press arc tube of claim 1 comprising a first press seal extending away from said body portion in a first direction, and a second press seal extending away from said body portion in an opposite second direction, at least said first press seal comprising a sealed bubble portion.
  • 3. The bubble-in-the-press arc tube of claim 2 further including a conductive first foil in said first press seal, a first electrode electrically connected to said first foil and extending into an interior of said body portion, and a first lead electrically connected to said first foil and extending out of said first press seal, and a conductive second foil in said second press seal, a second electrode electrically connected to said second foil and extending into said interior of said body portion, and a second lead electrically connected to said second foil and extending out of said second press seal.
  • 4. The bubble-in-the-press arc tube of claim 3 wherein at least one of said first foil and said second foil includes a segment that extends into a bubble portion of one of said first press seal and said second press seal, respectively.
  • 5. The bubble-in-the-press arc tube of claim 1 wherein said second portion and said protrusion are structured and arranged to substantially center a support clip between said first and second walls.
  • 6. The bubble-in-the-press arc tube of claim 4 wherein said second portion and said protrusion are structured and arranged to substantially center a support clip between said first and second walls.
  • 7. A mounting member for supporting a shroud, and an arc tube located within said shroud, within an arc discharge lamp, comprising:at least an elongated first member structured and arranged for mounting within an arc discharge lamp and having a first length, said first length extending in a plane; and a first support clip welded to said first length at a first weld portion, and a second support clip welded to said first length at a second weld portion spaced from said first weld portion, said first support clip and said second support clip being structured and arranged for supporting first press seal of an arc tube and a first end of a shroud, and an opposite second press seal of said arc tube and an opposite second end of said shroud, respectively, said first and second weld portions being located on the same side of said plane, said mounting member further including an elongated second member structured and arranged for mounting within an arc discharge lamp and having a second length, said second length extending in said plane and being substantially parallel to said first length and having the same linear extension as said first length, said first support clip being further welded to said second length at a third weld portion, and said second support clip being further welded to said second length at a fourth weld portion spaced from said third weld portion, said first, second, third and fourth weld portions being located on the same side of said plane.
  • 8. The mounting member of claim 7 wherein said first support clip includes a first arcuate portion adjacent said first weld portion, and said second support clip includes a second arcuate portion adjacent said fourth weld portion, said first and second arcuate portions structured and arranged to encircle respective portions of an outer peripheral surface of a shroud adjacent said first end and said second end, respectively.
  • 9. The mounting member of claim 7 wherein said arc tube is a bubble-in-the-press arc tube, said bubble-in-the-press arc tube comprising a sealed body portion, said first press seal extending away from said body portion in a first direction and said second press seal extending away from said body portion in an opposite second direction, said bubble-in-the-press arc tube including a sealed bubble portion in each of said first and second press seal, said first and second press seals each including a first wall and an opposing second wall, each second wall including a protrusion that extends in a direction towards a first wall, said first and second walls being structured and arranged to receive therebetween respective of said first and second support clips, and each bubble portion including a first portion that extends in a direction away from a respective second wall and a second portion that extends in a direction towards a respective second wall, each second portion and a respective protrusion being structured and arranged to engage respective edges of said one of said first and second support clip to hold said support clip in place between said first and second walls.
  • 10. The mounting member of claim 9 further including an elongated second member structured and arranged for mounting within an arc discharge lamp and having a second length, said second length extending in said plane and being substantially parallel to said first length, said first support clip being further welded to said second length at a third weld portion, and said second support clip being further welded to said second length at a fourth weld portion spaced from said third weld portion, said first, second, third and fourth weld portions being located on the same side of said plane.
  • 11. The mounting member of claim 9 wherein said bubble-in-the-press arc tube further includes a conductive first foil in said first press seal, a first electrode electrically connected to said first foil and extending into an interior of said body portion, and a first lead electrically connected to said first foil and extending out of said first press seal, and a conductive second foil in said second press seal, a second electrode electrically connected to said second foil and extending into said interior of said body portion, and a second lead electrically connected to said second foil and extending from said second foil out of said second press seal.
  • 12. The mounting member of claim 11 wherein at least one of said first foil and said second foil includes a segment that extends into a bubble portion of one of said first press seal and said second press seal, respectively.
  • 13. The mounting member of claim 12 wherein each second portion and respective protrusion are structured and arranged to substantially center a respective of said first and second support clips between said first and second walls of each of said first and second press seals, respectively.
  • 14. The mounting member of claim 7 wherein said arc tube is a bubble-in-the-press arc tube.
  • 15. An electric lamp assembly comprising a sealed light-transmissive lamp envelope enclosing an interior, a mounting member within said interior and mounted on said envelope, said mounting member including one or more support clip, a light-transmissive shroud mounted within said interior, a bubble-in-the-press arc tube extending into said shroud and being mounted to said mounting member, and an electrical energy coupling within said interior and associated with said arc tube, wherein the improvement comprises said arc tube comprising at least one press seal including a first wall and an opposing second wall, said second wall including a protrusion that extends in a direction towards said first wall, said first and second walls being structured and arranged to receive therebetween a support clip of said one or more support clip, and said bubble portion including a first portion that extends in a direction away from said second wall and a second portion that extends in a direction towards said second wall, said second portion and said protrusion being structured and arranged to engage and hold said support clip of said one or more support clip, in place between said first and second walls.
  • 16. In an electric lamp assembly comprising a sealed light-transmissive lamp envelope enclosing an interior, a mounting member within said interior and mounted on said envelope, said mounting member comprising a first support clip and a second support clip, a light-transmissive shroud being supported between said first and second support clips, a bubble-in-the press arc tube extending into said shroud and being mounted to said first and second support clips, said arc tube having a body portion, a first press seal extending from said body portion in a first direction and a second press seal extending from said body portion in an opposite second direction, and an electrical energy coupling within said interior and associated with said arc tube, wherein the improvement comprises (a) said first and second press seals each including a first wall and an opposing second wall and a bubble portion, each second wall including a protrusion that extends in a direction towards a respective first wall, said first and second walls being structured and arranged to receive therebetween a respective support clip of said first and second support clip, each bubble portion including a first portion that extends in a direction away from a respective second wall and a second portion that extends in a direction towards said respective second wall, each second portion and respective protrusion being structured and arranged to engage and hold a respective support clip in place between respective first and second walls, and (b) said mounting member comprising at least an elongated first member having a first length, said first length extending in a plane, said first support clip welded to said first length at a first weld portion, and said second support clip welded to said second length at a second weld portion spaced from said first weld portion, said first and second weld portions being located on the same side of said plane.
  • 17. The electric lamp assembly of claim 16 wherein said bubble-in-the-press arc tube includes a conductive first foil in said first press seal, a first electrode electrically connected to said first foil and extending into an interior of said body portion, and a first lead electrically connected to said first foil and extending out of said first press seal, and a conductive second foil in said second press seal, a second electrode electrically connected to said second foil and extending into said interior of said body portion, and a second lead electrically connected to said second foil and extending out of said second press seal.
  • 18. The electric lamp assembly of claim 17 wherein at least one of said first foil and said second foil includes a segment that extends into a bubble portion of one of said first press seal and said second press seal, respectively.
  • 19. The electric lamp assembly of claim 18 wherein each second portion and respective protrusion are structured and arranged to substantially center a support clip of said first and second support clips between said first and second walls.
  • 20. The electric lamp assembly of claim 16 wherein said mounting member includes an elongated second member having a second length, said second length extending in said plane and being substantially parallel to said first length, said first and second support clips being further welded to said second length at a third weld portion, and a fourth weld portion spaced from said third weld portion, respectively, said first, second, third and fourth weld portions being located on the same side of said plane.
  • 21. The electric lamp assembly of claim 20 wherein said first support clip includes a first arcuate portion adjacent said first weld portion and said second support clip includes a second arcuate portion adjacent said fourth weld portion, said first and second arcuate portions engaging and encircling respective portions of an outer peripheral surface of said shroud.
US Referenced Citations (5)
Number Name Date Kind
5136204 Muzeroll et al. Aug 1992
5142195 Heider et al. Aug 1992
5252885 Muzeroll et al. Oct 1993
5323091 Morris Jun 1994
5677589 Westemeyer Oct 1997
Foreign Referenced Citations (1)
Number Date Country
0596735 May 1994 EP