Armboard assembly

Information

  • Patent Grant
  • 6663055
  • Patent Number
    6,663,055
  • Date Filed
    Friday, March 9, 2001
    23 years ago
  • Date Issued
    Tuesday, December 16, 2003
    20 years ago
Abstract
The illustrative armboard assembly includes a lockable first joint coupling an armboard to a support arm, a lockable second joint coupling the support arm to a mounting post and a lockable third joint coupling the mounting post to a mounting rail. The first joint is configured to permit movement of the armboard along the support arm and configured to permit movement of the armboard relative to the support arm about a first plurality of axes. The second joint is configured to permit movement of the support arm relative to the mounting post about a second plurality of axes. The third joint is configured to position the mounting post in a selected vertical position relative to the mounting rail and in a selected longitudinal position along the mounting rail.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The present invention generally relates to an armboard assembly. More particularly, the present invention relates to an armboard assembly for attaching an accessory, such as an armboard, to a patient support, such as a surgical table.




For hand, arm and shoulder surgeries, an armboard or a hand table is attached to a mounting rail of a surgical table. It is known to attach an armboard to a surgical table so that the armboard is adjustable in a horizontal plane about a vertical axis. It is also known to position the armboard in a selected vertical position relative to the mounting rail and in a selected horizontal position along the mounting rail. Two examples of armboard assemblies are disclosed in U.S. Pat. Nos. 2,972,505 and 5,135,210. Both these references are incorporated herein by reference in their entirety to establish the nature of such patient supports and such adjustable support assemblies.




It is desirable to provide an armboard assembly that gives the armboard multiple degrees of freedom so that a patient's arm can be supported during a shoulder surgery in a natural position. The illustrative armboard assembly of the present invention includes a lockable first joint coupling an armboard to a support arm, a lockable second joint coupling the support arm to a mounting post and a lockable third joint coupling the mounting post to a mounting rail. The first joint is configured to permit movement of the armboard along the support arm and configured to permit movement of the armboard relative to the support arm about a first plurality of axes. The second joint is configured to permit movement of the support arm relative to the mounting post about a second plurality of axes. The third joint is configured to position the mounting post in a selected vertical position relative to the mounting rail and in a selected longitudinal position along the mounting rail.




Although this invention is described in the context of attaching an armboard to a surgical table, it is equally applicable for attaching an armboard to a surgical chair or stretcher. So the term “surgical table” as used in this description shall be understood to mean any type of patient support, such as a surgical table, chair, stretcher or a bed.




Additional features of the present invention will become apparent to those skilled in the art upon a consideration of the following detailed description of the preferred embodiments exemplifying the best mode of carrying out the invention as presently perceived.











BRIEF DESCRIPTION OF THE DRAWINGS




The detailed description particularly refers to the accompanying figures in which:





FIG. 1

is a perspective view showing an illustrative armboard assembly including a mount coupled to a mounting rail, a mounting post coupled to the mount, a clamp configured to lock the mounting post in a selected vertical position relative to the mount and lock the mount in a selected longitudinal position along the rail, a lockable swivel joint coupled to the mounting post for rotation about a first plurality of axes, a support arm coupled to the swivel joint, a handle coupled to the support arm to unlock the swivel joint, a support assembly axially movable along the support arm, a lockable ball joint coupled to the support assembly for rotation about a second plurality of axes, a lever coupled to the support assembly to lock the support assembly in a selected axial position along the support arm and lock the ball joint against movement, and an armboard support coupling the armboard to the ball joint,





FIG. 2

is a perspective view showing the mounting rail, mount, horizontal and vertical channels for receiving the mounting rail and the mounting post, knob and the mounting post,





FIG. 3

is a sectional view of the mounting assembly of

FIG. 2

along line


3





3


in

FIG. 2

,





FIG. 4

is a top plan view showing the mounting rail, mount, mounting post, the swivel joint and the support arm,





FIG. 5

is a diagrammatic partial sectional view of the swivel joint along its center line, the swivel joint including a split housing configured to form a spherical seat for receiving a spherical disc, the split housing being configured to be coupled to the support arm and the spherical disc being configured to be coupled to the post,





FIG. 6

is a diagrammatic exploded perspective view showing the split housing and the spherical disc,





FIG. 7

is a diagrammatic plan view of the split housing in a normal locked position in which the two halves of the split housing constrict around the spherical disc to prevent any relative motion between the two,





FIG. 8

is a diagrammatic plan view of the split housing similar to

FIG. 7

, but in an unlocked position in which the two halves are spread apart to loosen their grip on the spherical disc to allow the split housing to turn relative to the spherical disc about a first plurality of axes,





FIG. 9

is a sectional view of the ball joint along its center line, the ball joint coupling the support arm to the armboard,





FIG. 10

is a perspective view of a second embodiment of the armboard assembly attached to a mounting rail of a surgical table, and showing a patient supported on the surgical table in a reclining position with the patient's arm strapped to an armboard at his side, the

FIG. 10

armboard assembly including a lockable first swivel joint coupling the armboard to a support arm, a lockable second swivel joint coupling the support arm to a mounting post and a lockable third joint coupled to the mounting post and configured to be coupled to the mounting rail,





FIG. 11

is a perspective view similar to

FIG. 10

showing the patient's arm strapped to the armboard in front of the patient,





FIG. 12

is an exploded perspective view of the first swivel joint including a ball configured to be coupled to the armboard, a housing movable axially along the support arm, a top wall of the housing configured to form a semi-spherical seat on the bottom side thereof, a top insert configured to form a semi-spherical seat on the top side thereof and a semi-circular channel on the bottom side thereof, a bottom insert configured to form a semi-circular channel on the top side thereof, a cover plate configured to be secured to the bottom wall of the housing, a locking screw threaded into the cover plate to engage the bottom insert, and a handle coupled to the locking screw,





FIG. 13

is a sectional view of the first swivel joint along its center line,





FIG. 14

is an exploded view of the second swivel joint including a split housing configured to be coupled to the support arm, the split housing including a top half and a bottom half configured to form a spherical seat for a pair of spherical split rings configured to be mounted on a mounting shaft coupled to the mounting post, and showing the support arm comprising an outer tube, a coaxial inner tube and a cam shaft coupled to the inner tube, a tension setting screw extending through a Belleville washer and through an oversized opening in the bottom half and threaded into the top half to cause the two halves to constrict around the spherical rings mounted on the shaft, a cam follower, a lock release pin extending through the tension setting screw, a cover plate configured to be coupled to the bottom half and a set screw threaded into the cover plate for positioning the cam follower against the cam shaft,





FIG. 15

is a sectional elevation view of the second swivel joint along its center line,





FIG. 16

is a sectional end view of the second swivel joint along line


16





16


in

FIG. 15

,





FIG. 17

is a sectional bottom view of the second swivel joint along line


17





17


in

FIG. 15

,





FIG. 18

is a perspective view of the lockable third joint coupling the mounting post to the mounting rail of the surgical table,





FIG. 19

is a perspective view of the lockable third joint,





FIG. 20

is a sectional view of the lockable third joint showing the mounting post clamped to the mounting rail, and





FIG. 21

is a perspective view of an alternative embodiment of the armboard which is generally flat and has a rectangular configuration.











DETAILED DESCRIPTION




Referring to

FIGS. 1-9

in general and

FIG. 1

in particular, an illustrative armboard assembly


20


(also referred to as support assembly) attaches an armboard


22


to a surgical table


24


having a deck


26


. The deck


26


includes a generally horizontal patient support surface


28


having a longitudinal dimension


30


. Mounting rails


32


extend along the longitudinal dimension


30


on opposite sides of the table


24


. The mounting rails


32


are secured to the deck


26


by studs


32


′. The armboard assembly


20


includes three lockable joints: 1) a lockable first swivel joint coupled to the armboard


22


and coupled to a support arm


64


, 2) a lockable second swivel joint coupled to the support arm


64


and coupled to a mounting post


50


, and 3) a lockable third joint coupled to the mounting post


50


and configured to be coupled to the mounting rail


32


. The illustrated armboard


22


is generally flat and has a rectangular configuration. However, the armboard


22


may be curved to follow the contour of the patient's arm, for example, as shown in

FIGS. 10 and 11

. The armboard


22


is made from radiolucent material to facilitate fluoroscopic imaging. The armboard


22


may be enclosed in a disposable pad (not shown).




The terms “swivel joint” and “ball joint” are used in this description and claims interchangeably. The terms “swivel joint” and “ball joint” as used in this description and claims mean any joint that allows simultaneous movement or rotation of one part relative to the other about a plurality of axes. Also, it will be understood that the support assembly


20


may be used in conjunction with any type of patient support—such as a surgical table, chair, stretcher, or a hospital bed.




Referring to

FIGS. 2-3

, the armboard assembly


20


includes a mount


40


having a horizontal channel


42


for receiving the mounting rail


32


and a vertical channel


44


for receiving the mounting post


50


. The mounting post


50


can be vertically adjusted and fixed at a desired height relative to the patient support surface


28


by tightening a clamp


52


in the form of a threaded fastener provided with a grippable knob


54


. In addition, the clamp


52


may be used to adjust a longitudinal position of the mount


40


along the rail


32


. Although a specific clamp is disclosed herein for attaching the armboard assembly


20


to the mounting rail


32


, it will be understood that other conventional rail clamps may very well be used in conjunction with the armboard assembly


20


. The mount


40


and the clamp


52


are sometimes referred to herein as the lockable third joint.




The mounting post


50


includes a horizontally-extending bracket


56


extending parallel to the patient support surface


28


. A lockable swivel joint


62


(sometimes referred to as the lockable second swivel joint) couples the support arm


64


to the horizontally-extending bracket


56


of the mounting post


50


as shown in FIG.


4


. The support arm


64


includes a first end


66


coupled to the swivel joint


62


and a second end


68


spaced from the first end


66


. An actuator shaft


70


extends through an interior region of the support arm


64


. The actuator shaft


70


includes a first end


76


coupled to the swivel joint


62


and a second end


78


coupled to a handle


72


adjacent the second end


68


of the support arm


64


. The handle


72


is movable between a first position in which the swivel joint


62


is locked and a second position in which the swivel joint


62


is unlocked. When unlocked, the swivel joint


62


is configured to permit simultaneous rotation of the support arm


64


relative to the post


50


about a plurality of axes.




As shown in

FIGS. 4-8

, the swivel joint


62


includes a spherical disc


80


coupled to the horizontally-extending bracket


56


of the mounting post


50


by a vertically-extending pin


82


, and a split housing


84


coupled to the support arm


64


and formed to include a spherical seat


86


for receiving the spherical disc


80


. The diameter of the disc


80


is slightly larger than the diameter of the spherical seat


86


to provide a relatively tight fit between the split housing


84


and the spherical disc


80


to normally lock the swivel joint


62


against movement. The split housing


84


includes a relatively long arm portion


88


, a relatively short arm portion


90


and a base portion


92


connecting the two split arm portions


88


,


90


. The base portion


92


is formed to include the spherical cavity


86


having a vertical axis


94


. The spherical cavity


86


includes a vertically extending gap


96


in communication with the space between the two split arm portions


88


,


90


. The relatively long arm portion


88


includes a horizontally extending opening


98


having a horizontal axis


100


. The first end


66


of the support arm


64


is inserted into the opening


98


and secured thereto by a set screw (not shown). The actuator shaft


70


extending through the support arm


64


is rotatable about the horizontal axis


100


. The relatively long arm portion


88


is further formed to include a horizontal channel


102


that is at right angle to and in communication with the horizontally extending opening


98


. A lock release pin


104


is slidably received in the channel


102


. One end


106


of the release pin


104


is configured to engage the short arm


90


and the other end


108


is configured to engage an off-center cam portion


110


of a cam shaft


112


secured to the actuator shaft


70


adjacent to the first end


76


. Rotation of the handle


72


causes the cam portion


110


to push the release pin


104


outward against the short arm


90


to, in turn, cause the two arm portions


88


,


90


to loosen their grip on the spherical disc


80


to unlock the swivel joint


62


. The handle


72


can then be used to manipulate the armboard assembly


20


to a desired position.




An upwardly and inwardly extending support


120


has a first end


122


coupled to the armboard


22


and a second end


124


coupled to the support arm


64


by means of a support assembly


130


(sometimes referred to herein as the lockable first swivel joint). As explained below, the support assembly


130


is movable axially along the support arm


64


, and is lockable in a plurality of positions along the support arm


64


. The support assembly


130


includes a ball joint


132


and a housing


134


containing an inner frame


136


as shown in FIG.


9


. The frame


136


is positioned about the inner periphery


138


of the housing


134


, and includes a central aperture


140


and a central bore


142


. The aperture


140


is sized to hold a ball


150


in place at contacts


152


. The ball


150


is free to simultaneously rotate about a plurality of axes within the confines of the aperture


140


.




The bore


142


is configured to receive an insert


156


and the support arm


64


. A threaded end


158


of a hand lever


160


extends through the housing


134


and the inner frame


136


to engage the insert


156


. As the threaded end


158


extends into the housing


134


, a force is applied to the insert


156


. This force in turn applies a force against both the ball


150


and the support arm


64


locking the ball


150


and the support arm


64


against movement. This locks the longitudinal position of the support assembly


130


along the support arm


64


, and also locks the angular position of the ball


150


and the armboard


22


secured thereto. The support


120


extends from ball


150


through an aperture


162


in the housing


134


.




A second embodiment of the armboard assembly


200


is shown in

FIGS. 10-20

. Referring to

FIGS. 10 and 11

, the armboard assembly


200


, like the armboard assembly


20


shown in

FIGS. 1-9

, includes three lockable joints: 1) a lockable first swivel joint


300


coupled to an armboard


202


and coupled to a tubular support arm


204


as shown in

FIGS. 12 and 13

, 2) a lockable second swivel joint


400


coupled to the support arm


204


and coupled to a mounting post


206


as shown in

FIGS. 14-17

, and 3) a lockable third joint


600


coupled to the mounting post


206


coupled to the mounting rail


32


of the surgical table


24


as shown in

FIGS. 18-20

. An inwardly-offset mounting bracket


208


is welded to the post


206


for supporting the armboard assembly


200


. Illustratively, the support arm


204


, the mounting post


206


and the bracket


208


are all stainless steel.




The illustrated armboard


202


is curved to follow the contour of the patient's arm. As shown in

FIGS. 10 and 11

, the armboard


202


includes an upwardly concave proximal section for supporting the patient's forearm. From the upwardly concave proximal section, the armboard


202


dips downward in a wrist region and terminates in an almost dome-shaped distal section for supporting the patient's palm. The armboard


202


is made from radiolucent material to facilitate fluoroscopic imaging. The armboard


202


may be enclosed in a disposable pad (not shown). An alternative embodiment


222


of the armboard is shown in FIG.


21


. The armboard


22


is generally flat and has a rectangular configuration. The armboard


222


includes a cutout


224


to form a hand grip


226


to facilitate positioning of the armboard


222


.




As shown in

FIGS. 12 and 13

, the first swivel joint


300


includes a ball


302


coupled to the armboard


202


and a housing


304


movable along the support arm


204


. The housing


304


includes a circular top wall


306


having a central aperture


308


and an annular body


310


having a central bore


312


. The central aperture


308


and the central bore


312


define a vertically-extending axis


314


. The bore


312


is configured to receive two circular inserts


316


,


318


, referred to herein as top and bottom inserts


316


,


318


. A downwardly-facing surface of the top wall


306


is configured to form a semi-spherical seat


320


. Likewise, an upwardly-facing surface of the top insert


316


is configured to form a semi-spherical seat


322


. The semi-spherical seats


320


,


322


form a spherical seat


324


for the ball


302


. The spherical seat


324


is configured to allow simultaneously rotation of the ball


302


about a first plurality of axes. A support


326


extends from the ball


302


through the central aperture


308


in the top wall


306


and couples to the armboard


202


.




A downwardly-facing surface of the top insert


316


is configured to form a semi-circular channel


330


. Likewise, an upwardly-facing surface of the bottom insert


318


is configured to form a semi-circular channel


332


. The semi-circular channels


330


,


332


form a circular channel


334


for the support arm


204


. Two oversized openings


336


,


338


are formed in the oppositely-disposed walls of the housing


304


in axial alignment with the circular channel


334


. The support arm


204


passes through the oversized opening


336


on one side of the housing


304


, through the circular channel


334


formed by the inserts


316


,


318


, and then through the oversized opening


338


on the other side of the housing


304


. The circular channel


334


and the openings


336


,


338


define a longitudinally-extending axis


340


that is disposed at right angle to the vertical axis


314


formed by the central aperture


308


and the central bore


312


.




A cover plate


342


is secured to the bottom wall


344


of the housing


304


by a plurality of screws


354


. A threaded end


346


of a turn screw


348


extends through a threaded opening


350


in the cover plate


342


to engage the bottom insert


318


. The turn screw carries a knob


352


. Rotation of the knob


352


in a locking direction extends the threaded end


346


into the housing


304


. Rotation of the knob


352


in an opposite unlocking direction retracts the threaded end


346


from the housing


304


. As the threaded end


346


extends into the housing


304


, a downwardly-directed force is applied to the housing


304


and an upwardly-directed force is applied to the bottom insert


318


in a scissor-like action. As a result, the ball


302


is clamped between the top wall


306


and the top insert


316


, and the support arm


204


is clamped between the two inserts


316


,


318


. This locks the longitudinal position of the housing


304


along the support arm


204


, and also locks the angular position of the ball


302


and the armboard


202


secured thereto.




Illustratively, the following materials are used for the first swivel joint


300


. The ball


302


, housing


304


, the cover plate


342


and the knob


352


are aluminum. The inserts


316


,


318


and the turn screw


348


are tool steel. The armboard support


326


is stainless steel.




The second swivel joint


400


shown in

FIGS. 14-17

for coupling the support arm


204


to the mounting post


206


is similar to the second swivel joint


62


shown in

FIGS. 4-8

. The second swivel joint


400


includes a pair of spherical split rings


402


mounted on a shaft


404


coupled to the mounting bracket


208


(corresponding to the spherical disc


80


coupled to the mounting bracket


56


in FIGS.


4


-


8


), and a split housing


406


coupled to the support arm


204


and configured to form a spherical seat


408


for receiving the split rings


402


(corresponding to the split housing


84


coupled to the support arm


64


in FIGS.


4


-


8


). The shaft


404


has a stepped structure formed by a mounting portion


410


on which the split rings


402


are mounted, an intermediate portion


412


and a mounting flange


414


configured to be coupled to the mounting bracket


208


. The mounting portion


410


of the shaft


404


includes a collar


416


. A washer


418


is secured to the mounting portion


410


by a screw


420


. The split rings


402


are clamped to the mounting portion


410


between the collar


416


and the washer


418


.




The mounting portion


410


of the shaft


404


has two oppositely-disposed axially-extending circumferential grooves


422


for receiving a pair of Woodruff keys


424


. The Woodruff keys


424


extend between the split rings


402


to prevent their rotation about to the mounting shaft


404


when the support arm


204


is rotated. The mounting flange


414


is secured to the mounting bracket


208


by a set screw


426


. A pair of locking pins


428


extending through the mounting bracket


208


and the mounting flange


414


prevent rotation of the mounting shaft


404


relative to the mounting bracket


208


when the support arm


204


is rotated. The split rings


402


, the mounting shaft


404


and the split housing


406


are all disposed about a transversely-extending axis


430


.




The split housing


406


, like the split housing


84


in

FIGS. 4-8

, includes a top half


432


, a bottom half


434


and a base portion


436


connecting the two halves


432


,


434


. The base portion


436


is configured to form the spherical seat


408


for the split rings


402


mounted on the shaft


404


. The base portion


436


includes a radially-extending gap


438


in communication with the space between the two halves


432


,


434


. The radially-extending gap


438


allows contraction of the spherical seat


408


to prevent rotation of the support arm


206


about the mounting shaft


404


when the two halves


432


,


434


are drawn together. The gap


438


also allows expansion of the spherical seat


408


to allow rotation of the support arm


206


about the mounting shaft


404


when the two halves


432


,


434


are spread apart.




The outer peripheral surface of each split ring


402


is configured to form a coaxial circumferential groove


440


that is rectangular in configuration. The spherical seat


408


includes a circular receptacle


442


for receiving a radially inwardly-extending brass shoe


444


. The brass shoe


444


has a cylindrical base that is rotatably received in the receptacle


442


and a square head that extends into the peripheral groove


440


in one of the two split rings


402


. This shoe-in-the groove feature limits rotation of the support arm


204


about the mounting shaft


404


while allowing side-to-side movement of the support arm


204


about an axis


446


that is perpendicular to the transversely-extending axis


430


of the mounting shaft


404


. The support arm


204


is rotatable about the mounting shaft


404


between a position that is about thirty degrees below a horizontal axis to a position about one hundred and fifty degrees above the horizontal axis, a total of about one hundred and eighty degrees.




The top half


432


includes an elongated opening


450


in alignment with the support arm


204


. A first end


216


of the support arm


204


is inserted into the opening


450


, and secured therein by a set screw


452


. The top and bottom halves


432


,


434


include a plurality of bores forming a stepped structure that is arranged in a stacked configuration about a vertically-extending axis


454


that is perpendicular to the longitudinally-extending axis


340


of the support arm


204


. The top half


432


includes a threaded bore


456


that extends perpendicularly to and in communication with the elongated opening


450


. The bottom half


434


includes an oversized bore


458


adjacent to and coaxial with the threaded bore


456


, and a relatively large diameter bore


460


adjacent to and coaxial with the oversized bore


458


. The bore


456


in the top half


432


and the bores


458


,


460


in the bottom half


434


are disposed about the vertically-extending axis


454


. The bores


458


,


460


in the bottom half


434


form an annular seat


462


for a Belleville washer


464


. A tension setting screw


466


extends through the Belleville washer


464


and the oversized bore


456


, and is screwed into the threaded bore


454


in the top half


432


. When the tension setting screw


466


is threaded into the top half


432


, the two halves


432


,


434


of the split housing


406


are drawn together to cause the split housing


406


to constrict around the spherical rings


402


. When the tension setting screw


466


is rotated in the opposite direction, the Belleville washer


464


causes the two halves


432


,


434


to spread apart to cause the split housing


406


to loosen its grip on the spherical rings


402


. Initially, the tension setting screw


466


sets the tension between the split rings


402


and the split housing


406


at a point where rotation of the support arm


204


about the mounting shaft


404


is prevented, and the swivel joint


400


is locked against movement.




An actuator assembly


470


is coupled to the support arm


204


to selectively unlock the swivel joint


400


so that the support arm


204


can be manipulated to position the armboard


202


. As shown in

FIGS. 14 and 15

, the actuator assembly


470


includes an actuator shaft


472


in the form of an inner tube extending through the support arm


204


in the form of an outer tube. The actuator shaft


472


is coupled to a cam shaft


474


. The cam shaft


474


is inserted into the hollow end of the actuator shaft


472


adjacent to a first end


476


, and secured therein by a set screw


480


. The cam shaft


474


has a stepped structure formed by a first small diameter portion


482


coupled to the actuator shaft


472


, a second large diameter portion


484


, a third off-center cam portion


486


and a fourth small diameter portion


488


. The cam shaft


474


is rotatably supported in the elongated opening


450


for rotation about the longitudinally-extending axis


340


of the support arm


204


by two bushings


490


,


492


in engagement with the shaft portions


484


,


488


. A third bushing


494


is disposed about the off-center cam portion


486


.




A lock release pin


496


extends through an axial opening


498


in the tension setting screw


466


to engage a cam follower


500


which, in turn, engages the bushing


494


mounted on the cam portion


486


. A cover plate


502


having a threaded aperture


504


is inserted in the relatively large diameter bore


460


, and secured therein by two locking pins


506


. A set screw


508


is threaded into the threaded aperture


504


to cause the lock release pin


496


to position the cam follower


500


to engage the bushing


494


. A vinyl cover


532


encloses the split housing


406


. Rotation of the actuator shaft


472


causes rotation of the cam shaft


474


. Rotation of the cam shaft


474


pushes the lock release pin


496


away from the top half


432


. The lock release pin


496


, in turn, pushes the bottom half


434


away from the top half


432


to cause the split housing


406


to loosen its grip on the split rings


402


allowing manipulation of the support arm


204


to position the armboard


202


.




The actuator assembly


470


includes a handle mount


510


having a central bore


512


. The second end


218


of the support arm


204


is inserted into the bore


512


, and secured therein by two screws


514


. The second end


478


of the actuator shaft


472


extends beyond the second end


218


of the support arm


204


. A bushing


516


coupled to the distal end of the handle mount


510


rotatably supports the free end of the actuator shaft


472


. The handle mount


510


includes two transversely-extending circumferential slots


518


. A limit pin


520


is inserted through one slot


518


on one side, through a transversely-extending opening


522


in the actuator shaft


472


and through the other slot


518


on the other side, and held in place by two nylon bushings


524


. The slots


518


in the handle mount


510


form two shoulders


526


which cooperate with the transversely-extending limit pin


520


to limit the rotation of the actuator shaft


472


relative to the support arm


204


. A turn screw


528


has a first end threaded into the hand wheel


530


and a second end threaded into the actuator shaft


472


. A vinyl cap


534


encloses the mount


510


. Rotation of the hand wheel


530


causes rotation of the actuator shaft


472


, which, in turn, causes rotation of the cam shaft


474


coupled to the lock release pin


496


. Normally, the hand wheel


530


is disposed in a position corresponding to a dead-center position of the cam shaft


474


. In this position, the two halves


432


,


434


of the split housing


406


constrict around the split rings


402


to lock the swivel joint


400


against movement. The hand wheel


430


can be turned in either direction to spread apart the two halves


432


,


434


to loosen their grip on the split rings


402


to unlock the swivel joint


400


, so that the support arm


204


can be manipulated to position the armboard


202


.




Illustratively, the following materials are used for the second swivel joint


400


. The split rings


402


are cast iron. The shaft


404


, the housing


406


and the handle mount


510


are aluminum. The actuator shaft


472


is stainless steel. The cam shaft


474


is tool steel. The bushing


516


is plastic. The covers


532


,


534


are vinyl.




The lockable third joint


600


(also referred to herein as mounting assembly) clamps the mounting post


206


to the mounting rail


32


. The mounting assembly


600


provides the mounting post


206


a multiple degrees of freedom. The mounting assembly


600


is movable along the mounting rail


32


in either direction as indicated by a double-headed arrow


650


. The mounting post


206


, which is about twelve inches (about 30 centimeters) long, is vertically adjustable in either direction as indicated by a double-headed arrow


652


. Also, the mounting post


206


is rotatable about its axis in either direction as indicated by a double-headed arrow


654


. In addition, the mounting assembly


600


is rotatable about a transverse axis either direction as indicated by a double-headed arrow


656


. The joint


600


may be of the type disclosed in U.S. Provisional Patent Application, Ser. No. 60/192,555, filed on Mar. 28, 2000, and entitled “SOCKET AND RAIL CLAMP APPARATUS”, which is incorporated herein in its entirety by reference, now U.S. patent application, Ser. No. 09/814,148, filed on Mar. 21, 2001.




Referring to

FIGS. 18-20

, the mounting assembly


600


includes a clamp


602


, a body


604


, a lock


606


, a coupling member


608


, a locking screw


610


and a handle


612


coupled to the locking screw


610


. The clamp


602


includes an upper jaw


614


and a lower jaw


616


movable relative to the upper jaw


614


. The jaws


614


,


616


are sized to receive the mounting rail


32


. The lower jaw


616


includes a trigger portion


618


, which when engaged by the user pivots the lower jaw


616


relative to the upper jaw


614


. A vertically-extending bore


620


extends through the body


604


to receive the mounting post


206


. A transversely-extending bore


622


extends through the body


604


at right angles to the vertically-extending bore


620


to receive the coupling member


608


in the form of a cylindrical pin. The lock


606


is sandwiched between the clamp


602


and the body


604


. A transversely-extending bore


624


extends through the lock


606


coaxially with the bore


622


in the body


604


to receive the coupling member


608


. A vertically-extending bore


626


extends through the coupling member


608


in coaxial alignment with the bore


620


to receive the mounting post


206


. The locking screw


610


threadably engages a transversely-extending threaded bore


628


extending through the coupling member


608


.




A beveled flange


630


is disposed about the periphery of the coupling member


608


on the side thereof adjacent to the mounting rail


32


. The flange


630


is received in a countersunk bore


632


in the clamp


602


. The coupling member


608


extends transversely from the clamp


602


through the lock


602


and the body


604


. Resilient pads


634


bias the lock


606


away from the clamp


602


, and a spring


636


biases the body


604


away from the lock


606


. In this position, the body


604


can rotate about the transversely-extending coupling member


608


in either direction.




The lock


606


includes a plurality of circumferentially disposed teeth


638


which are configured to engage a plurality of circumferentially disposed teeth


640


in the body


604


. When the handle


12


is turned in a locking direction, the locking screw


610


is extended into the vertically-extending bore


626


to engage the mounting post


206


. As the locking screw


610


extends into the bore


626


, the post


206


is forced against a peripheral wall


642


of the vertical bore


620


in the body


604


. In addition, the clamp


602


, the lock


606


and the body


604


are all drawn together so that the circumferentially-extending teeth


638


in the lock


606


are forced against the circumferentially-extending teeth


640


in the body


604


to prevent rotation of the body


604


about the coupling member


608


. When the handle


12


is turned in an unlocking direction, the locking screw


610


disengages from the post


206


allowing the same to move in the vertical direction


652


and about the vertical axis


654


. Once the post


206


is in the desired position, the handle


12


is turned in the opposite locking direction to lock the post


206


in place.




Although the invention has been described in detail with reference to a certain preferred embodiment, variations and modifications exist within the scope and spirit of the invention as described and as defined in the following claims.



Claims
  • 1. A mounting assembly configured to selectively attach an accessory to a patient support having a mounting rail extending along a longitudinal dimension thereof, the mounting assembly comprising:a support arm, a lockable first joint coupled to the accessory and coupled to the support arm, the first joint being configured to permit movement of the accessory along the support arm and configured to permit movement of the accessory relative to the support arm about a first plurality of axes, a post separate from the support arm, a lockable second joint coupled to a first end of the support arm and coupled to the post, the second joint being configured to permit movement of the support arm relative to the post about a second plurality of axes, a handle coupled to a second end of the support arm, the handle being movable between a first position in which the lockable second joint is locked and a second position in which the lockable second joint is unlocked, and a lockable third joint coupled to the post and coupled to the rail, the third joint being configured to position the post in a selected vertical position relative to the rail and in a selected longitudinal position along the rail.
  • 2. The mounting assembly of claim 1, wherein the lockable second joint includes a swivel joint.
  • 3. The mounting assembly of claim 1, wherein the lockable first and second joints each include a swivel joint.
  • 4. The mounting assembly of claim 1, wherein the lockable first joint includes a handle configured to lock the accessory at a selected longitudinal position along the support arm, and lock the accessory against movement relative to the support arm about the first plurality of axes.
  • 5. The mounting assembly of claim 1, wherein the lockable first joint includes a ball joint to which the accessory is coupled for movement about the first plurality of axes, the ball joint including a housing movable along the support arm and a handle coupled to the housing and configured to lock the housing at a selected longitudinal position along the support arm and lock the ball joint against movement about the first plurality of axes.
  • 6. The mounting assembly of claim 1, including a handle, wherein the lockable second joint is coupled to the first end of the support arm, the handle is coupled to the second end of the support arm, and wherein the handle is rotatable in a first direction to lock the support arm against movement relative to the post and is rotatable in a second direction to permit movement of the support arm relative to the post about the second plurality of axes.
  • 7. The mounting assembly of claim 1, wherein the lockable second joint includes a swivel joint to which the support arm is coupled for movement about the second plurality of axes, the handle being configured to lock the swivel joint against movement about the second plurality of axes.
  • 8. The mounting assembly of claim 1, wherein the lockable second joint comprises a swivel joint including:a spherical disc coupled to the post, and a split housing coupled to the first end of the support arm, the split housing including first and second halves configured to form a spherical seat for receiving the spherical disc for rotation about the second plurality of axes, and wherein the handle is movable between a first position in which the two halves of the split housing constrict around the spherical disc to lock the swivel joint against movement and a second position in which two halves are spread apart to loosen their grip on the spherical disc to unlock the swivel joint.
  • 9. The mounting assembly of claim 8, wherein the spherical disc comprises a pair of split rings mounted on a shaft coupled to the post.
  • 10. The mounting assembly of claim 8, wherein the support arm is in the form of an outer tube, wherein the swivel joint includes an actuator shaft extending through the outer tube, wherein the actuator shaft has a first end coupled to a cam shaft and a second end coupled to the handle, and wherein the swivel joint includes a lock release pin in engagement with the cam shaft so that movement of the handle to the second position causes the cam shaft to push the lock release pin to, in turn, cause the two halves to spread apart to loosen their grip on the spherical disc to unlock the swivel joint.
  • 11. The mounting assembly of claim 1, wherein the lockable third joint includes a handle configured to lock the post in a selected vertical position relative to the rail and in a selected longitudinal position along the rail.
  • 12. The mounting assembly of claim 11, wherein the lockable third joint is configured to permit rotation of the post about a generally vertical axis and about a generally transverse axis, and wherein the handle of the lockable third joint is additionally configured to lock the post against movement about the vertical and transverse axes.
  • 13. The mounting assembly of claim 1, wherein the accessory is an armboard configured to support a patient's arm.
  • 14. The mounting assembly of claim 13, wherein the armboard is made from a radiolucent material.
  • 15. The mounting assembly of claim 13, wherein the armboard is a flat surface to support the patient's arm.
  • 16. The mounting assembly of claim 13, wherein the armboard is curved to follow the contour of the patient's arm.
  • 17. A mounting assembly configured to selectively attach an accessory to a patient support having a mounting rail extending along a longitudinal dimension thereof, the mounting assembly comprising:a support arm, a lockable first swivel joint coupled to the accessory and coupled to the support arm, the lockable first swivel joint being configured to permit movement of the accessory along the support arm and configured to permit movement of the accessory relative to the support arm about a first plurality of axes, a post separate from the support arm coupled to the rail, a lockable second swivel joint coupled to a first end of the support arm and coupled to the post, the lockable second swivel joint being configured to permit movement of the support arm relative to the post about a second plurality of axes, and a handle coupled to a second end of the support arm, the handle being movable between a first position in which the lockable second swivel joint is locked and a second position in which the lockable second swivel joint is unlocked.
  • 18. The mounting assembly of claim 17, including a lockable third joint coupled to the rail and coupled to the post, the third joint being configured to position the post in a selected vertical position relative to the rail and in a selected longitudinal position along the rail.
  • 19. The mounting assembly of claim 17, wherein the accessory is an armboard configured to support a patient's arm.
  • 20. The mounting assembly of claim 19, wherein the armboard is made from a radiolucent material.
  • 21. The mounting assembly of claim 19, wherein the armboard is a flat surface to support the patient's arm.
  • 22. The mounting assembly of claim 19, wherein the armboard is curved to follow the contour of the patient's arm.
  • 23. A mounting assembly configured to selectively attach an accessory to a patient support having a mounting rail extending along a longitudinal dimension thereof, the mounting assembly comprising:a mount, a generally vertical post, a clamp configured to position the vertical post in a selected vertical position and position the mount in a selected longitudinal position along the rail, a swivel joint coupled to the vertical post, a support arm separate from the post and having a first end coupled to the swivel joint, a handle coupled to a second end of the support arm, the handle being movable between a first position in which the swivel joint is locked and a second position in which the swivel joint is unlocked, a body movable along the support arm, a ball joint coupled to the body, a lock coupled to the body to lock the body in a selected position along the support arm and lock the ball joint against movement, and a support coupled to the accessory and movable with the ball joint.
  • 24. The mounting assembly of claim 23, wherein the accessory is an armboard configured to support a patient's arm.
  • 25. The mounting assembly of claim 24, wherein the armboard is made from a radiolucent material.
  • 26. The mounting assembly of claim 24, wherein the armboard is a flat surface to support the patient's arm.
  • 27. The mounting assembly of claim 24, wherein the armboard is curved to follow the contour of the patient's arm.
  • 28. A mounting assembly configured to selectively attach an accessory to a patient support having a mounting rail extending along a longitudinal dimension thereof, the mounting assembly comprising:a support arm, a lockable first joint coupled to the accessory and coupled to the support arm, the first joint being configured to permit movement of the accessory along the support arm and configured to permit movement of the accessory relative to the support arm about a first plurality of axes, a post separate from the support arm, a lockable second joint coupled to a first end of the support arm and coupled to the post, the second joint being configured to permit movement of the support arm relative to the post about two mutually-perpendicular and intersecting axes, a handle coupled to a second end of the support arm, the handle being movable between a first position in which the lockable second joint is locked and a second position in which the lockable second joint is unlocked, and a lockable third joint coupled to the post and coupled to the rail, the third joint being configured to position the post in a selected vertical position relative to the rail and in a selected longitudinal position along the rail.
  • 29. The mounting assembly of claim 28, wherein the post has a longitudinal axis, and wherein one of the two mutually-perpendicular and intersecting axes is also perpendicular to the longitudinal axis of the post.
  • 30. The mounting assembly of claim 28, wherein the post has a longitudinal axis, and wherein longitudinal axis of the post passes through a point at which the two mutually-perpendicular axes intersect.
  • 31. The mounting assembly of claim 28, wherein the post has a longitudinal axis, and wherein the lockable third joint is configured to permit pivoting movement of the post about the longitudinal axis.
  • 32. The mounting assembly of claim 28, wherein the support arm has a longitudinal axis, and wherein one of the two mutually-perpendicular and intersecting axes is also perpendicular to the longitudinal axis of the support arm.
  • 33. The mounting assembly of claim 28, wherein one of the two mutually-perpendicular and intersecting axes is a generally horizontal axis, and wherein the lockable second joint is configured to limit the range of movement of the support arm about the generally horizontal axis.
  • 34. The mounting assembly of claim 28, wherein one of the two mutually-perpendicular and intersecting axes is a generally vertical axis, and wherein the lockable second joint is configured to limit the range of movement of the support arm about the generally vertical axis.
  • 35. The mounting assembly of claim 28, wherein the accessory is an armboard configured to support a patient's arm.
  • 36. The mounting assembly of claim 35, wherein the armboard is made from a radiolucent material.
  • 37. The mounting assembly of claim 35, wherein the armboard is a flat surface to support the patient's arm.
  • 38. The mounting assembly of claim 35, wherein the armboard is curved to follow the contour of the patient's arm.
Parent Case Info

This application claims the benefit of U.S. Provisional Patent Application, Ser. No. 60/189,679, filed on Mar. 15, 2000, and entitled “ARMBOARD ASSEMBLY”.

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Provisional Applications (1)
Number Date Country
60/189679 Mar 2000 US