1. Field of the Invention
The present invention generally relates to armrests for chairs, and more specifically to adjustable armrests for chairs.
2. Description of the Related Art
Office chairs are a common fixture in today's office environment, providing ergonomically positioned support surfaces which allow their users to remain seated for extended periods of time. It is desirable that office chairs include adjustable features, such as adjustable seating height and adjustable lumbar support, which may be positioned to suit an individual user. However, today's office chairs have armrests which lack the desired level of adjustability. Armrests found in the prior art offer limited forms of adjustment, often through complex mechanisms requiring separate releases for each individual motion.
The invention described herein solves these disadvantages, providing an adjustable armrest assembly which is positionable in three or more degrees of freedom, yet also features a retention mechanism for stability. The invention comprises a fore-aft restraint system and an anti-rotation feature, preferably controlled by a single actuator button. The armrest may be freely repositioned when the actuator button is depressed, yet locks into position when the button is released. The inventive design also reduces the number of assembly components to a minimum, thus reducing the manufacturing costs, the assembly complexity, and the number of potential component failure modes.
In one embodiment of the invention, the adjustable arm rest for a chair comprises: a support column, a first arm, and a second arm, wherein both arms are pivotally attached to said support column. The first arm and second arms are also pivotally attached to a mounting plate. A positionable anti-rotation feature is also fitted to the support column and is positionable between an engaged configuration and a non-engaged configuration. When the anti-rotation feature is placed into the engaged configuration, rotation of the first and second arms is restrained. When the anti-rotation feature is placed into the non-engaged configuration, the first and second arms are allowed to rotate.
In a second embodiment of the invention, the adjustable arm rest for a chair comprises a socket arm having a base, an arm member attached to the base, and a pivot attachment pivotally connected to the arm member. The assembly also includes a pin arm having a base, an arm member attached to the base, a main shaft extending away from the pin arm's base and a pivot attachment pivotally attached to the arm member. Both arms are pivotally attached to a support column using their respective bases, and are pivotally attached to a slot in a mounting plate using the aforementioned pivot attachments, wherein the pivot attachments may pivot and slide along the slot in the mounting plate.
Included in the support column is a first epicyclic gearset comprising a first planetary gear, a first sun gear located on a portion of the socket arm's base, and a first annulus gear. A second epicyclic gearset is also included in the support column, comprising a second planetary gear, a second sun gear located on a portion of said pin arm's main shaft, and a second annulus gear. An anti-rotation feature is also included, and is positionable between an engaged configuration and a non-engaged configuration using an actuator button. When the anti-rotation feature is placed into the engaged configuration, the rotation of said pin arm and said socket arm is restrained. When said anti-rotation feature is placed into the non-engaged configuration, said pin arm and said socket arm are allowed to rotate.
In still another embodiment of the invention, the adjustable arm rest for a chair comprises the components from the second embodiment of the invention, but also includes an aperture placed through at least one of the pivot attachments, a torque bar comprising at least one frictional face, and an arm gear which is pivotally mounted to the base portion of the mounting plate, or to an optional cover plate fitted over the mounting plate. Similar to the second embodiment, the actuator button controls the anti-rotation feature which arrests or allows the rotation of the pin arm and socket arm about the support column. However, in this embodiment, the actuator button also controls the engagement of a fore-aft restrain system. In this embodiment, the actuator button causes the arm gear to position the torque bar between a restrained and unrestrained configuration. When the torque bar is in the restrained configuration, the torque bar engages the pivot attachment's aperture, arresting motion of at least one pivot attachment along the slot in the mounting plate. When the torque bar is placed into the unrestrained configuration, the torque bar disengages from the aperture of the pivot attachment, allowing both pivot attachments to move along said slot. Thus, in this embodiment, the actuator button controls the rotation of the mounting plate about the support column, the lateral motion of the mounting plate side to side, and the fore-aft motion of the armrest assembly along the slot. This improvement allows the armrest assembly to become positionable in at least three degrees of freedom when the actuator button is positioned in a first orientation, and causes the armrest assembly to be restrained in the same degrees of freedom when the actuator button is placed into a second orientation.
Other advantages of the present invention will be readily understood by reference to the following detailed description in connection with the accompanying drawings wherein:
For purposes of the following description, the terms “upper (positive vertical),” “lower (negative vertical),” “fore,” “aft,” “clockwise,” “counterclockwise,” “lateral left,” “lateral right” and derivatives of such terms shall relate to the invention as oriented in
An embodiment of a chair 40 is shown in
One form of the adjustable armrest assembly 50 is shown in
In the embodiment shown in
Epicyclic gears, or planetary gears, are a system of gears comprising one or more planet gears, revolving about a central, or sun gear. Epicyclic gearing systems may also incorporate the use of an outer ring gear, or annulus, which meshes with the planet gears and creates a gearing ratio between the sun, the planets, and annulus. In many epicyclic gearsets, the planet gears are permitted to revolve about the sun gear, and are spaced equidistantly from one another by a planetary carrier, which may also rotate about the sun. In the first embodiment depicted in
In the embodiment of the invention shown in
In the embodiment shown in
One embodiment of the support column 56, best shown in
In a preferred form of the support column 56, the second counterbore 128 is preferably located concentric to both the first counterbore 118 and the through hole 112. The second counterbore 128 is preferably of sufficient depth to allow the entirety of the upper annulus 100 to fit flush to, or beneath the top surface 130 of the column. (See
A cable retention cutout 134 may also be placed into the support column 56, preferably adjacent to the central hole 112. This cable retention cutout 134 allows one or more cable retention features 136, such as a cable housing 138 to be installed. The cable housing 138 is then used to organize and retain the outer jacket 140 of an associated push-pull cable assembly 68 and may include metal guides 141 to prevent the cable from abrading the support column 56. In the embodiment of the invention shown in
The inner member 148 of the cable assembly 68 is then attached to a cable button wheel 150 which is installed into another recess 152 in the support column 56. The button wheel 150 is permitted to pivot within the support column 56, and engages the button 66 via a lever arm 154 fitted to a receiving window 156 in the button 66. (See
Starting in
Following installation of the lower planetary gearset, an anti-rotation feature 64 is then fitted to the support column 56 along with an actuator button 66. One embodiment of the anti-rotation feature is shown in
Once the actuator button 66 and anti-rotation feature 64 are installed, the upper planetary gears (84, 86, 88) and the upper annulus 100 are installed thereafter forming the upper planetary gearset (94) as is shown in
As shown in
As shown in
The construction and orientation of the gears used in the arm rest assembly 50, including those in both the lower mechanism 52 and upper mechanisms 54, may be of any type or sort known to the industry, at any pitch, and at any angle which is able to function in the assembly as described. These gear types include but are not limited to spur, helical, double helical, bevel, spiral, hypoid, crown, worm, epicyclic, cage, rack and pinion, harmonic, and sun and planet gears. However any other suitable material or gear style may be chosen which allows for sufficient rigidity and proper (non-binding) operation. To prevent binding and allow for smooth motion, the moving components of the armrest assembly 50 may also be lubricated, preferably with a paraffin and hydrogenated mineral oil mixture, such as ‘Door-Ease’, manufactured by AGS, Inc. so long as care is taken to prevent lubricant from touching items described as frictional faces.
An alternate form of the lower mechanism modifies the system above by removing the epicyclic gearsets entirely and directly couples an alternate anti-rotation system with the cylindrical surfaces (178, 204) of the pin arm 60 and/or socket arm 58. In this form of the invention, the anti-rotation system may include an actuator button 66 which directly interfaces with the sun gear (90, 92) on the pin arm 60 or socket arm 58, or may include an anti-rotation mechanism driven by the cable assembly 68. Such anti-rotation mechanisms include but are not limited to band brakes, drum brakes, disc brakes, and inclined planes (wedges), all of which are suitable to prevent rotation of the pin arm 60 and socket arm 58 within the support column 56. This alternate anti-rotation system in turn fully controls the rotation and lateral displacement of the upper mechanism 54 once it is attached to the pin arm 60 and socket arm 58.
One form of an upper mechanism 54 for use with an adjustable armrest assembly 50 is shown in
One form of the cover 74 is shown in
The form of the cover 74 shown in
The first embodiment of the upper mechanism 54, shown in
In another preferred form of the invention, the second fastener may also be placed into a slot either in the arm member (182, 206), or in the mounting plate 70 instead of into a hole. This modification utilizes two fasteners, both placed into a slot, allowing the entire upper mechanism 54 to move in the fore and aft directions (along the direction of the slot). However, without restraint, the upper mechanism 54 will freely slide in the fore-aft direction along the orientation of the slot (such as slot 222 in the mounting plate 70). Since this motion may not always be desirable, an additional fore-aft restraint system 72 may be added to the mounting plate 70 or arms (58, 60) in order to restrain the motion of at least one of the fasteners along the slot, thereby restraining the entire upper mechanism 54 when the fore-aft restraint 72 is engaged.
A first preferred embodiment of the fore-aft restraint system 72 is shown in
Once the pivot attachments 240 are passed through the mounting plate 70 and attached to the arms (58, 60) the upper mechanism 54 becomes mechanically coupled to lower mechanism 52 via the mounting plate 70. If one pivot attachment 240 is placed through a through hole in the mounting plate 70, and a second pivot is placed through a slot 222 in the mounting plate 70, the upper mechanism 54 will be limited to only lateral and rotation motions. If however, both pivot attachments 240 are located in one or more preferably parallel slots, the pivot attachments 240 may then freely transit along the slots 222. In turn, this allows the mounting plate (and attached cover) to freely move in the direction along the slot 222 (fore-aft direction) adding an additional form of adjustability. However, this new motion along the slot must be limited by restraining at least one of the pivot attachments 240 with a braking system 246.
A first form of the braking system 246 for use in restraining a pivot attachment 240 from moving along the slot 222 is created by placing a torque bar 248, preferably of a non-circular shape, parallel to the slot 222 and through an aperture 250 located in the face of the pivot attachment 240. The pivot attachment's aperture 250 is preferably sized to create a clearance fit (including loose running to sliding fits) between the torque bar 248 and the aperture 250 in a first orientation, and a frictional or interference fit in a second orientation. Thus when the torque bar 248 is placed in the first orientation, the upper mechanism 54 may freely move along the direction of the slot 222, and when in the second orientation, the upper mechanism's motion along the slot is restrained.
A first implementation 252 of the first braking system 246 is shown in
The torque bars 248 are preferably constructed of rough textured or unpolished steel in a non-circular shape, however any suitable material or shape may be chosen which allows for the torque bar 248 to engage and restrain the pivot attachment 240 in at least one orientation. The construction or shape of the torque bar 248 should create at least one frictional face 262 which is used to maximize the frictional coefficient between the torque bar 248 and a portion of a wall created by the pivot attachment's aperture 250 in at least one orientation. The pivot attachment's aperture 250 is preferably constructed of a brass insert molded into the plastic pivot attachment. Brass is a preferred material for the aperture 250 due to the high coefficient of friction between the materials in the pivot attachment's aperture (brass) and the torque bar's frictional face 262 (preferably steel).
A return spring 258 is included in the preferred form of the first system in order to bias the system into an engaged configuration (See
In order to support and actuate the torque bars 248, a swivel 266 and a torque gear 254 are fitted to each torque bar. The torque gear 254 is positioned so that it interfaces with the arm gear 256, and is supported by a torque gear support 268 located on the mounting plate 70. A torque gear retention feature 270 is included in the mounting plate 70 to capture the torque gear 254 and prevent its translation, while freely allowing it to rotate (See
The mounting plate 70 is adapted to fit the arm gear 256 by placing a hole 230 in its base 220, preferably in a central location. An arm gear support wall 276 is then added at the periphery of the hole 278. This arm gear support wall 276 engages the bottom of the arm gear 256, supports the gear preventing translation, and minimizes the rotational friction between the arm gear 256 and the mounting plate 70. An opening 280 is placed in the arm gear support wall 276 for the cable assembly 68 to be passed from the lower mechanism 52, up through the hole 230 in the mounting plate 70, and through the opening 280 in the support wall 276. The cable assembly 68 is so routed, and its outer jacket 140 is anchored to a cable retention feature 282 located on the mounting plate. A cable wheel 260 is then fitted to the mounting plate in order to reverse the direction of the cable's inner member 148, allowing it to be attached to the arm gear 256. An optional set of arm gear limiters 286 may also be installed to limit the rotational travel of the arm gear 256. In a preferred embodiment of the upper mechanism 54, the arm gear 256 and torque gears 254 are preferably constructed of a 30% glass filled Nylon 6, and are formed as bevel gears.
The arm gear 256 is preferably retained on the mounting plate 70 by several arm gear retention features 288 of a snap lock variety. These arm gear retention features 288 are located at the periphery of the hole 278 and allow the gear to rotate freely, but prevent the arm gear from lifting away from the plate vertically. These features 288 also prevent the torque gear's teeth 290 from slipping under load and ensure that the arm gear's teeth 292 fully engage the teeth 290 of the torque gears 254. The arm gear 256 also has an inner cable mounting attachment 294 which is preferably placed radially as far as possible from the center of the gear in order to maximize the torque transmitted to the torque bar 248. A return spring 258 is also attached, preferably on the opposite side of the arm gear 256 to assist the upper mechanism's fore-aft restraint to return to an engaged configuration 296 (
The first form of the fore-aft restraint system 72 is assembled by passing the cable assembly 68 up through the hole 230 in the mounting plate 70, through the space 280 in the support wall 276, wherein its outer jacket 140 is anchored to a cable retention feature 282 located on the mounting plate. The cable wheel 260 is then fitted to the mounting plate and the cable's inner member 148 is routed over the wheel.
The lower mechanism's 52 pivot attachments 240 are rotated to align with the slot 222 in the mounting plate 70 and are passed through the slot. The pivot attachments 240 are then rotated so that their aperture 250 aligns with the slot 222 in the mounting plate 70. The torque gears 254 are then fitted to the torque gear support blocks 268 and the torque bars 248 are passed through the aperture 250 of the pivot attachments 240. One end of the torque bar is then assembled with the torque gear 254, and the other end of the torque bar is fitted with a swivel 266 which is placed into the swivel support 272.
The arm gear 256 is then fitted to the mounting plate 70, aligned with the hole 230 and support wall 276 and pressed onto the plate. When the arm gear 256 is pressed onto the mounting plate 70 the arm gear retention features 288 snap onto the arm gear 256, holding the arm gear's teeth 292 engaged with the teeth 290 of the torque gear 254. The inner member 148 of the cable 68 is then attached to the arm gear's inner cable mounting attachment 294, and the return spring 258 is attached to the arm gear 256 to bias the system into the engaged configuration. (See
A second preferred form the fore-aft restraint system 300 is shown in
The lever arm 302 preferably contains a base portion 308, and an arm section 310 having a cable mounting feature 312 on its distal end 314. The lever arm 302 is pivotally mounted to the mounting plate 70, preferably with its rotational center 316 located parallel with the slot 222. The cable assembly 68 is then attached by taking the inner member's 148 first end 318 and fitting it with an alternate return spring 320. The first end 318 of the inner member 148 of the cable assembly 68 is then attached to the lever arm's 302 cable mounting feature 312 as shown in
The lever arm 302 comprises gear teeth 322 on the base portion 308, which mates with the teeth 324 of an adjacent alternate torque gear 304. The alternate torque gear 304 is rotationally mounted to the mounting plate 70, and is preferably mounted in a slot 326 in the outer wall 224 of the mounting plate 70. The alternate torque gear 304 is retained in place by a slot engaging feature 328 in the cover (
Following installation of the lever arm, the pivot attachments 240 are then installed onto the pin arm 60 and socket arm 58, preferably at their distal ends. The pivot attachment 240 is then placed through the mounting plate's slot 222, attaching the mounting plate 70 to the lower mechanism 52. Once the pivot attachment is in place, a rectangular shaped torque bar 248 is passed through an aperture 250 in the pivot attachment 240, and then fitted to the alternate torque gear 304. The pivot attachment's aperture 250 is preferably sized to create an open or slip fit between the torque bar 248 and the aperture 250 in one orientation, and a frictional or interference fit in another orientation. A rotational support or alternate swivel 306 is then installed onto the opposite end of the torque bar 248. As shown in
In the second preferred form of the braking system, the torque bar 248 is installed by rotating the lever arm 302 away from the outer wall 224, compressing the alternate return spring 320. When released, the lever arm 302 returns to its home position adjacent to the outer wall 224, rotating the alternate torque gear 304 and torque bar 248. This rotation creates a frictional engagement between the torque bar's frictional face 262 and the aperture 250, thereby restricting the pivot attachment's 240 lateral motion along the slot 222.
Once assembled, the second preferred form of the fore-aft restraint system 300 is operated as shown in
Alternate restraint systems which may be adapted for use a fore-aft restraint system include braking mechanisms which directly interface with the lower mechanism's pivot attachment 240 arresting the motion of the pivot attachment 240 in the slot 222 when it is engaged. One preferred form of a braking system comprises a brake pad mounted to the cover 74 or the mounting plate 70 which directly engages the pivot attachment 240.
A second form of a braking system utilizes a member having a cam (lobed shaped end.) This member may be attached to either of the mounting plate 70, the pivot attachment 240, or the cover 74, wherein the camed member pivots and presses against an adjacent structure (mounting plate 70, the pivot attachment 240, or the cover 74) arresting the pivot attachment's 240 linear motion via friction.
A third form of a braking system, places a rail or rod through the pivot attachment 240 similar to the first and second fore-aft restraint systems (72, 300). The cross sectional shape of this rod or rail is not important; however the pivot attachment 240 should be able to freely traverse along the rod in a linear fashion. This rod or rail is then deflected by a cam shaped member, forcing the rail or rod to press against the pivot attachment 240 creating friction. This deflection, and the resulting friction, restrains the pivot attachment's 240 location along the slot 222. One form of this deflection braking system causes a cam to deflect the rod linearly, causing the rod to rub against the pivot attachment's aperture 250. A second form, using a rod having a non-circular cross section, the deflection of the rod is done torsionally, twisting the rod against the opening in the pivot and causing friction between the pivot attachment 240 and the rod. A third embodiment of a deflection restraint system uses a plurality of parallel rods or rails of any cross sectional shape, wherein the plurality of rods or rails are deflected to increase the friction between the rods and the pivot attachment 240. In the multi-rod system, a cam is preferably located adjacent to the rods, forcing at least one rod away from another, thereby deflecting more than one rod and multiplying the frictional force applied to the pivot attachment 240.
A fourth braking system uses a piston and a valve to arrest the motion of the pivot attachment 240. This system may optionally include a hose, and may form a closed circuit. In this instance, the pivot attachment 240 is attached to the piston, and the cable assembly 68 is attached to the valve. When the valve is open, the piston may freely move, allowing the pivot attachment 240 to traverse a slot 222 in the mounting plate 70 or in the arms (58, 60). Compressible fluids, such as air, may be utilized in this form of the braking system, however incompressible fluids, such as liquids are preferred. In embodiments utilizing liquids, a closed loop system is preferred, and may include an optional fluid reservoir. Fluids such as water, hydraulic fluid, or oil are preferred for use with this form of the invention. Further, the system may be modified by removing the aforementioned valve, and using a magneto-rheological fluid. In this embodiment, the cable assembly 68 is used to position a magnet near enough to the piston such that its magnetic field affects the magneto-rheological fluid arresting the motion of the piston and consequently the motion of the pivot attachment 240.
A fifth form of the braking system modifies the arm members (182, 206) by including one or more telescoping members, preferably in the form of concentric pistons. In this embodiment, the mounting plate 70 need not contain slots, as the telescoping members may extend or contact as the arms (58, 60) pivot about the mounting plate 70 and the support column 56. In this instance the telescoping members may themselves be used as the pistons described in the fourth form of the braking system. Here the valve or magnet is used to restrain the length of the telescoping member, arresting the motion of the pivot attachment 240 and consequently the mounting plate 70.
One method of assembling the preferred forms of the adjustable armrest assembly 50 is by fitting the epicyclic gearset 62, button wheel 150, cable housing 138 having an attached cable assembly 68, and an actuator button 66 into the support column 56 (See
The upper mechanism 54 may be constructed by fitting the pivot attachments 240 to the distal ends of the pin arm 60 and the socket arm 58. The cable assembly 68 is then passed upwardly through the hole in the mounting plate 230. The pivot attachments 240 are then passed through the slot 222 in the mounting plate 70 and then rotated 90 degrees, retaining the mounting plate 70 to the lower mechanism 52. The outer jacket 140 of the cable assembly 68 is then affixed to the mounting plate's cable retention feature 282. Next, the chosen fore-aft retention system (72, 300) is installed onto the mounting plate 70, and the inner member 148 of the cable assembly 68 is attached to the chosen fore-aft retention system. The torque bar 248 is then passed through the pivot attachment's aperture 250, and a torque gear (254 or 304) and swivel (266 or 306) are installed onto the torque bar. The bar assembly is then placed onto the mounting plate 70, and then lastly, the cover 74 is installed onto the mounting plate 70. This completes the upper mechanism 54, and a preferred form of the adjustable armrest assembly 50.
The principle advantages offered by this invention include manufacturing benefits for the industry, as well as ergonomic benefits for the individual user. The inventive design reduces the number of assembly components to a minimum, thus reducing the manufacturing costs, the assembly complexity, and the number of potential failure modes for the component.
The ergonomical advantages exceed that of the prior art because the current invention is positionable in three or more degrees of freedom, and position changes are accomplished easily through a single actuator button. In the current invention, the fore-aft restraint and the anti-rotation system disengage when the actuator button is depressed, and re-engage when the button is released. This allows the inventive assembly to be positionable anywhere among in the following directions: Neutral,
One advantage of the assembly's extreme reversibility may be enhanced by using a pin arm member 206 and a socket arm member 182 of dissimilar length, biasing the fore-aft adjustments in one direction. This allows the adjustable armrest assembly 50 to fully accommodate the larger sized individuals by moving the upper mechanism 54 further away from the center of the seating surface 44 in one orientation, while still allowing the assembly to accommodating smaller individuals by rotating the assembly 180 degrees, extending the fore-aft bias toward the center of the seat.
The above description is considered that of the preferred embodiments only. Modifications to the invention will occur to those skilled in the art and those who make use of the invention. Therefore, it is understood that the embodiments shown in the drawings and the examples set forth herein are described merely for illustrative purposes, and are not intended to limit the scope of the invention as interpreted according to the principles of patent law, including the doctrine of equivalents.
This application is a non-provisional application claiming priority to an earlier filed U.S. provisional patent application entitled, “ARM REST ASSEMBLY,” filed Dec. 14, 2012, and assigned Ser. No. 61/737,733, the contents of which are incorporated herein by reference.
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