This invention relates to an arrangement for cooling a gas turbine engine component. In particular, the invention relates to a load-carrying ring-structured component arranged to guide a main engine gas flow in a hot turbine part of a gas turbine engine. The invention also relates to a gas turbine engine provided with such a component and a method for cooling such a component.
Turbine components of a gas turbine engine, such as turbine casings, vanes and blades, are exposed to very high temperatures. Cooling of turbine components are often required to avoid material fatigue and failure.
Conventionally, turbine vanes comprises a load-carrying strut or shaft and an airfoil where the strut connects an inner structure of the gas turbine engine with an outer casing and where the airfoil is arranged around the strut for guiding a general gas flow through the engine. To cool such a vane, compressed air tapped off from the compressor of the gas turbine engine is guided to the vane and led in a radial direction through a space between the strut and the airfoil. Thus, the airfoil and the cooling air protect the load carrying strut from being overheated.
U.S. Pat. No. 6,261,054 refers to cooling requirements for vanes/blades of a gas turbine engine and shows an airfoil/vane provided with radially directed cooling channels through which a cooling medium flows. The cooling medium is in the form of air from an off-board source, steam or compressed air from earlier stage of gas turbine engine. The airfoil/vane is arranged between flanges that guide and distribute the cooling medium to and from the airfoil/vane in such a way that the cooling medium flows through the vane in one direction and then back through the vane in an opposite direction before being discharged. The term “closed-circuit” is used to describe that the flow is re-directed and passes through the vane in both directions.
Although various turbine component cooling systems presented in the past work reasonably well there is still a need for improvements, in particular with regard to the efficiency of the cooling system.
It is desirable to provide means for cooling a gas turbine engine component in a more efficient way compared to conventional technique.
The invention, according to an aspect thereof, concerns an arrangement for cooling a gas turbine engine component, said arrangement comprising: a gas turbine engine component provided with at least one cooling channel through which a cooling medium is intended to flow during operation of the arrangement, a feeding system configured to supply cooling medium to the cooling channel, a cooling channel inlet, and a cooling channel outlet.
The invention, according to an aspect thereof, is characterized in that the feeding system is arranged in flow communication with both the inlet and the outlet of the cooling channel such as to form a closed flow system.
With such a design, no separate source for continuous generation of cooling medium is needed, e.g. it makes it possible to avoid tap-off from compressor which is advantageous in that such tap-off results in a loss of power of the gas turbine engine associated with the inventive arrangement. Further, the inventive arrangement makes water and other liquid media suitable as cooling medium. Water is a much more effective cooling medium than e.g. air that commonly is used. The invention further provides possibilities to extract useful energy from the arrangement, e.g. by producing useful heat or electricity from the heat extracted when cooling the heated cooling medium. Thus, the invention enables the use of a more energy efficient cooling system. This is in turn useful for increasing the overall energy efficiency, i.e. for reducing fuel consumption and/or increasing power, of an associated gas turbine engine compared to gas turbine engines with an open cooling system where the cooling medium e.g. is generated by tapping off air from a compressor and where the cooling medium simply is discharged after use (i.e. after having taken up heat).
A more efficient cooling, e.g. achieved by using water as cooling medium, is advantageous in that it reduces the need for additional structures (additional heat shields etc.) and reduces the temperature of the cooled part which in turn increases the durability and reduces the need for using high-temperature resistant materials.
In an embodiment of the invention the feeding system comprises a heat extraction device configured to extract thermal energy from the cooling medium. An example of a suitable device for this purpose is a steam engine, such as a turbine driving a generator that produces electricity. Another example is a heat exchanger that transfers heat from the cooling medium to a second medium for the purpose of e.g. pre-heating fuel or producing hot water or steam, which in turn can be used for e.g. heating or for generating electricity. Thus, this way the heat absorbed by the cooling medium can be used to produce useful heat or electricity.
Electricity produced in this way and in connection to a gas turbine engine arranged for aircraft propulsion can be used to eliminate the need for Auxiliary Power Units (APUs) in the aircraft and/or to reduce the power taken-off from the power take-off shaft.
In a further embodiment of the invention the heat extraction device is a heat exchanger arranged to transfer heat from the cooling medium to a second medium. In a variant of this embodiment the second medium is arranged to form a second closed flow system, wherein the second medium is allowed to evaporate in the heat exchanger when the heat is transferred from the cooling medium, wherein the second closed flow system comprises a steam engine arranged to be driven by the evaporated second medium. With such a design the cooling medium can remain in a liquid form which increases the freedom in the selection of compound to use as cooling medium. Moreover, since also the second medium is arranged in a closed system there is no waste of second medium, which typically is water.
In this variant the second closed flow system preferably comprises, in flow order from an inlet to an outlet of the heat exchanger: a turbine in which second medium that has evaporated during or after its transport through the heat exchanger is allowed to expand and thereby drive the turbine, a condenser in which the second medium is condensed to a liquid form, and a pump for feeding second medium in liquid form to the heat exchanger inlet, wherein the turbine is operatively connected to a generator capable of generating electricity.
In a further embodiment of the invention the heat extraction device is a steam engine configured to be driven by evaporated cooling medium. In a variant of this embodiment the feeding system comprises, in flow order from cooling channel outlet to inlet: a cooling medium turbine in which cooling medium that has evaporated during or after its transport through the cooling channel is allowed to expand and thereby drive the cooling medium turbine; a condenser in which the cooling medium is condensed to a liquid form, and a pump for feeding cooling medium in liquid form to the cooling channel inlet, wherein the cooling medium turbine is operatively connected to a generator capable of generating electricity.
In a further embodiment of the invention the gas turbine engine component comprises an inner ring element and an outer ring element connected by a plurality of circumferentially spaced elements extending in a radial direction of the ring elements, wherein the component is arranged to transmit load or thrust from a main shaft to a casing of a gas turbine engine. Further, the outer ring element comprises an outer annular part and an inner annular part which outer and inner parts are connected by, in relation to the gas turbine engine component, radially and axially extending load-carrying wall elements, wherein axially extending cooling channels are formed between the wall elements. In this design the structure of the outer ring element has a multifunction in that it provides both a load carrying function and channels suitable for being used as cooling channels.
In a further embodiment of the invention the cooling arrangement is arranged in association with a gas turbine engine that, during operation of the engine, generates i) a first main gas flow that passes at an inside of an annular inner casing through e.g. a turbine of the engine and ii) a second main gas flow that passes at an outside of said annular casing, such as a turbojet engine, wherein the condenser is arranged in relation to the second main gas flow in such a way that the second main gas flow is allowed to cool and condense the second medium or the cooling medium.
Air with high velocity, as in the second main gas stream, provides for efficient heat transfer which makes it possible to make use of a small heat exchanger as condenser. Further, the heat transferred from the heated medium to the second airflow increases the thrust of a turbojet engine since increased temperature gives a greater volume flow.
The invention also concerns a gas turbine engine provided with a component of the above type as well as a method for cooling such a component.
In the description of the invention given below reference is made to the following figure, in which:
A gas turbine engine component 20 associated with a cooling arrangement according to the invention is in this example positioned between the high pressure turbine 8 and the low pressure turbine 9. As shown in
The flow of gas through the turbojet engine is divided into two major streams, a first one of which passes through an annular channel between the central body 1 and the inner casing 3, and passes the compressors 5, 6, the combustion chamber 7 and the turbines 8, 9. Thus, the first stream passes through the component 20 in an axial direction thereof; through the spaces between the inner and outer ring elements 22, 24 and between the vanes 26. The component 20 thus defines a gas channel for a main gas flow through a gas turbine engine.
A second stream passes through the annular channel between the inner casing 3 and the outer casing 2. A temperature of the second stream is in operation lower than a temperature of the first stream, but the second stream substantially increases the thrust of the turbojet engine. An engine mount (not shown in
The arrangement further comprises a main cooling channel inlet 27 configured to provide an inlet for the cooling medium to the cooling channels arranged in the component 20, and a main cooling channel outlet 28 configured to provide an outlet for the (heated) cooling medium from the cooling channels arranged in the component 20. In this example the main inlet 27 is arranged at an annular inlet manifold 30 that extends in a circumferential direction around the component 20 along the outer ring element 24 and that distributes cooling medium from the main inlet 27 to a plurality of cooling channels arranged inside the component 20 (see
The annular inlet and outlet manifolds 30, 31 are arranged at a distance from each other as seen in an axial direction of the component 20. As shown in
An internal wall section 25 forms a closing end section in each of the manifolds and prevents the cooling medium from taking a short-cut from the inlet 27 to the outlet 28. The wall section 25 forces the cooling medium to pass almost 360° around the component 20.
The arrangement further comprises a feeding system 40 configured to supply cooling medium to the system of cooling channels. In particular, the feeding system 40 is arranged in flow communication with both the main inlet 27 and the main outlet 28 of the cooling channel system such as to form a closed flow system. This means that the cooling medium, in this case the water, that flows out through the main outlet 28 is re-circulated such as to also flow in through the main inlet 27.
The arrangement is designed in such a way that the cooling water evaporates while flowing through the cooling channels. Thus, the water is generally in liquid form when passing the main inlet 27 and generally in gas form when passing the main outlet 28. Various designs may be suitable depending on e.g. the type of component, where the component is positioned in the gas turbine engine and type of engine. For a given component in a given engine, the degree of evaporation can be adjusted by adjusting the mass flow rate of the cooling medium.
As shown in
Accordingly, the feeding system 40 comprises a heat extraction device in the form of a turbine 41 configured to extract thermal energy from the cooling medium. The turbine 41 converts this thermal energy to kinetic (rotational) energy which in turn is converted to electricity by the generator 44. This electricity can, for instance, be used in electric systems of an aircraft provided with the inventive arrangement and the associated gas turbine engine as to replace electricity generated by an on-board APU or by the gas turbine engine (via the power take-off shaft). The turbine 41 and the generator 44 together forms an energy conversion device configured to convert cooling medium thermal energy to another (useful) form of energy, in this case electricity.
Cooling water can be kept in liquid form during its transport through the cooling channels by keeping the pressure sufficiently high. Evaporation can in such a case be brought about by decreasing the pressure before the water reaches the turbine 41, e.g. by letting the cooling water pass a release valve arranged between the outlet 28 and the turbine 41.
The condenser 42 is a heat exchanger, and thus also a form of heat extraction device, where a secondary cooling medium is used to cool and condense the primary cooling medium used to cool the component 20. In the embodiment shown here the condenser 42 is arranged in the annular channel between the inner casing 3 and the outer casing 2 such that the second (colder) gas stream works as the secondary cooling medium. Air with high velocity, as in the second gas stream, provides for efficient heat transfer which makes it possible to make use of a small heat exchanger as condenser. Further, the heat transferred from the (primary) cooling medium to the second airflow increases the thrust of the turbojet engine since increased temperature gives a greater volume flow. The condenser/heat exchanger 42 can form part of or be integrated in the fan outlet guide vanes or other already existing static fan structure.
Alternatively, outdoor air can be used as secondary cooling medium for cooling/condensing the primary cooling medium in the condenser 42.
As shown in
In similarity to what is described in relation to
The closed flow system for the cooling medium is indicated with an arrowed line and can be described in the following way: The cooling medium, in this case water, flows through the main inlet 27 and enters the inlet manifold 30. While flowing inside the inlet manifold 30 along its direction of extension (circumferentially along the outer ring element 24) a fraction of the flow is distributed to each of the cooling channels 50 via inlet opening 51. During operation of the gas turbine engine associated with the cooling arrangement the gas turbine component 200 becomes heated by the hot gases flowing through the component 200. Heat absorbed by (the section of) the outer ring element 24 is transferred to the cooling water flowing through the cooling channels 50 which in this case results in that the water evaporates. The cooling medium, now in the form of steam, enters the outlet manifold 31 via outlet opening 52. The steam flows inside the inlet manifold 30 along its direction of extension (circumferentially along the outer ring element 24) until it reaches the main outlet 28 at the end of the outlet manifold 31.
From the main outlet 31 the steam flows to and drives the turbine 41 that in turn drives the generator 44 that generates electricity. In the condenser 42 the steam is condensed to water which is forced to the main inlet 27 by means of the pump 43.
A feeding system (not shown), similar to the feeding system 40 described above, is arranged in flow communication with the main inlets 270 and the main outlets 280 of the cooling channel system such as to form a closed flow system. The flows of cooling medium through the two separate cooling channel systems are combined outside of the component so that one combined flow of cooling medium is supplied to and from the feeding system. Alternatively it is possible to combine the two flows inside the component or to make use of two feeding systems, one for each inlet-outlet pair.
As indicated with the arrowed line in
A still further opening 223 can be arranged between the first and second cavities 222, 226 as to (partly) bypass the inner ring cooling channels 225.
According to
The other partly separated flow of cooling medium through the component is in this example in principal similar to the flow described above but makes instead use of e.g. the first inlet cooling channel 261, a third cavity 222′ corresponding to the first cavity 222, second inner ring cooling channels 225′ and the second outlet cooling channel 264 of the vane 260. This other partly separated flow also flows through a further cavity corresponding to the second cavity 226. The two flows are mixed in the two second cavities 226.
The outlet manifold 310 may be arranged as to combine the flows exiting the first and second outlet cooling channels 263, 264 of the vane 260 and may be provided with only one outlet 280. Further, the outlet manifold 310 may extend circumferentially along the outer ring 240 such as to receive flows from several vanes 260. Also the inlet manifolds 300 may extend along the outer ring 240 and be arranged such as to feed several vanes 26 with a flow of cooling medium.
An advantage of the inventive cooling arrangement according to
Typically, the gas turbine component of the present invention is a gas turbine engine housing component located in the turbine region of the engine. Such a component must be configured to withstand a high thermal load from a passing gas flow during operation of the gas turbine engine. The typical component can also be described as a gas turbine component that defines a gas channel for a main gas flow through a gas turbine engine or as a gas turbine component that is configured so that an external surface of the gas turbine component is in direct contact with a passing main gas flow through a gas turbine engine. Since such a main gas flow has its highest temperature in the region of the turbine (downstream of the combustion chamber) said component is typically arranged in the turbine region of a gas turbine engine.
By controlling the temperature of the cooling medium in the cooling channels arranged in the outer ring element 24, 240, it is possible to control the diameter of the outer ring element 24, 240.
The invention is not limited by the embodiments described above but can be modified in various ways within the scope of the claims. For instance, in an alternative arrangement the cooling medium can be pressurized so that no evaporation of cooling medium occurs. Heat can in such a case be extracted from the cooling medium by using a heat exchanger that is arranged to transfer heat from the cooling medium to a second medium. Preferably, such a heat exchanger is arranged in association with a flow connection between the between the inlet 27, 270 and outlet 28, 280.
This second medium can be air (e.g. by using the second gas stream as the second medium as described above for the condenser 42 or by using another flow of air for the purpose of heating the cabin space) or fuel (for preheating purposes) or another medium.
In a variant of this alternative arrangement the second medium is arranged to form a second closed flow system wherein the second medium is evaporated in the heat exchanger when the heat is transferred from the cooling medium. Further, in this variant the second closed flow system comprises, in flow order from heat exchanger outlet to inlet, the turbine 41 (and the generator 44), the condenser 42 and the pump 43, which work in the same way as described above but where the second medium, instead of the cooling medium, drives the turbine etc. The closed cooling flow system preferably comprises a cooling medium pump for circulating the cooling medium.
In said variant the second medium is suitably water. The cooling medium that is to flow through the cooling channels of the component, which cooling medium in this variant is not intended to evaporate, can be water but other substances may now be used, such as oil.
In the embodiments and variants described above the turbine 41 and generator 44 can be replaced by another form of steam engine.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE09/00526 | 12/17/2009 | WO | 00 | 6/8/2012 |