The technical field is generally directed to arrangements and methods for measuring temperatures.
Electrical systems are today used extensively throughout the world. Electrical systems are groups of electrical components connected to carry out some operation. Often the systems are combined with other systems. They may be subsystems of larger systems and/or may have subsystems of their own.
Electrical components are discrete devices or physical entities, which have each one or more functions within the electrical system. In electrical system design, electrical components are selected, arranged, and connected to obtain electrical systems or subsystems, which are capable of carrying out desired operations.
Many of these electrical components generate heat while being used, which increase temperature of and around such electrical components. Temperature monitoring and control is of outermost importance in most electrical systems to avoid that some electrical components or subsystems become overheated and will note operate properly or at all. Overheating may cause electrical components or subsystems to have shorter lifetime and/or to become damaged.
Flexible and custom made temperature monitoring and control may be of highest importance in many other kinds of systems and apparatuses, wherein heat is generated, and/or wherein temperature is affected, by other sources than electrical sources. Such systems and apparatuses may comprise heat generation systems, cooling systems, energy conversion systems, radiation based apparatuses or systems, vehicles, and mechanical apparatuses and systems.
It is an aim of this document to reveal novel applications for temperature dependent materials that can be useful as flexible and custom made temperature sensors in a variety of systems including power sources, electronic circuits, control systems, regulation systems, heating systems, cooling systems, transportation systems, lightning systems, communication systems, and power generation and distribution systems.
A first aspect refers to an arrangement for measuring temperature comprising a temperature sensor including a main section and separated electrical terminals, wherein the main section has a temperature dependent electrical resistivity, preferably an accentuated temperature dependent electrical resistivity such as that of a PTC (Positive Temperature Coefficient) material, and the electrical terminals are electrically connected to the main section. An arrangement for measuring an electrical resistance is configured to measure the electrical resistance over the electrical terminals, wherein the measured electrical resistance is indicative of the temperature of an object in thermal contact with the main section. Thermal contact is ensured if the object is placed in physical contact with the temperature sensor, since heat will then be transported to the main section. If the object is transporting a current, the temperature sensor may be covered by an electrically insulating, but heat conducting, layer, in physical contact with which the object can be placed to not interfere with the operation of the object.
The electrical terminals may be located on the same side of the main section or on opposite sides of the main section.
In one embodiment, evaluating means is operatively connected to the arrangement for measuring an electrical resistance, wherein the arrangement for measuring an electrical resistance is configured to transmit the measured electrical resistance to the evaluating means. The evaluating means may be configured to (i) hold or receive a threshold resistance corresponding to a threshold temperature, (ii) compare the measured electrical resistance with the threshold resistance, and (ii) send instructions to any of an alarming device, a cooling device, or a heating device in response to the comparison, in particular if the comparison reveals that the temperature, of which the measured electrical resistance is indicative, is higher than the threshold temperature, to which the threshold resistance is corresponding.
The evaluating means may be implemented as electrical circuitry or as a microprocessor. In the former case, the evaluating means may e.g. be any of a comparator, a Schmidt trigger, and an operational amplifier.
In one embodiment, the main section is formed as an elongated section wherein the electrical terminals are electrically connected to the main section in two opposite end portions thereof. The main section may have a flat shape with a main extension direction which changes along the main section to extend over a two-dimensional area, such as e.g. a meander like shape extending over a two-dimensional area. By such embodiment, an arrangement for measuring a local maximum temperature is obtained. A local temperature increase along the meander shaped main section would cause the resistance to rise significantly if the resistance increases strongly with temperature. Thus, this embodiment can be used to monitor temperature over a two-dimensional area (or even three-dimensional area after suitable modifications) and to indicate whether a local temperature at some location of the area increases by means of monitoring the resistance between the electrical terminals. This embodiment may, depending on the resistance at normal low temperatures, only be applicable to smaller areas. In order to cover larger areas and to ensure that a high sensitivity is obtained, corresponding to low resistance at normal low temperatures, some modifications may have to be made.
To this end, an embodiment is directed towards an elongated main section having separated electrically conducting structures arranged alternately on a top surface and a bottom surface of the elongated main section along the main extension of the elongated main section. Each separated electrically conducting structure arranged on the top surface of the elongated main section may overlap with two electrically conducting structures arranged on the two bottom surface of the elongated main section.
In an alternative embodiment, the elongated main section has separated electrically conducting structures arranged on either one of a top surface and a bottom surface of the elongated main section along the main extension of the elongated main section.
The main section may be of a PTC material.
The main section may have a trip temperature within a specified temperature interval, such as e.g. −100 to +100 degrees Celsius, above which trip temperature the temperature dependence of the electrical resistivity is stronger than the temperature dependence of the electrical resistivity below the trip temperature.
The main section may have an electrical resistivity as a function of temperature such that the temperature derivative of the electrical resistivity within the specified temperature interval is strictly increasing.
The main section may have an electrical resistivity which is exponentially increasing with temperature at least within the specified temperature interval.
The arrangement for measuring an electrical resistance of the first aspect is preferably configured to measure the temperature within the specified temperature interval.
The main section and the electrical terminals may be provided as a sheet, e.g. a laminated sheet, which may be flexible. Such laminated sheet may be flexible and can thus be shaped around a curved surface. This flexibility may be provided for each arrangement disclosed herein.
In one embodiment, the main section is of a compound comprising an electrically insulating bulk material, electrically conductive particles of a first kind, and electrically conductive particles of a second kind, wherein the electrically insulating bulk material holds the electrically conducting particles of the first and second kinds in place; the electrically conducting particles of the second kind are smaller than the electrically conducting particles of the first kind; the electrically conducting particles of the second kind are more in number than the electrically conducting particles of the first kind; and the electrically conducting particles of the second kind have higher surface roughness than the electrically conducting particles of the first kind, wherein the electrically conducting particles of the second kind comprise tips and the electrically conducting particles of the first kind comprise even surface portions. The tips of the electrically conducting particles of the second kind may be so sharp that the very ends of the tips comprise a single atom or a few atoms only.
The electrically conducting particles of the first and second kinds are arranged to form a plurality of current paths through the compound, wherein each of the current paths comprises galvanically connected electrically conducting particles of the first and second kinds and a gap between a tip of one of the electrically conducting particles of the second kind and an even surface portion of one of the electrically conducting particles of the first kind, which gap is narrow enough to allow electrons to tunnel through the gap via the quantum tunneling effect. The electrically insulating bulk material has a thermal expansion capability such that it expands with temperature, thereby increasing the gap widths of the current paths, which in turn increases the electrical resistivity.
The insulating bulk material may comprise a cross-linked polymer or elastomer, such as for example a silicone, e.g. polydimethyl siloxane, and optionally a filler, thickener, or stabilizer, such as for example silica, distributed in the compound. The electrically conducting particles of the first and second kinds are carbon-containing particles, such as for example carbon blacks.
The number of the current paths through the compound and the widths of the gaps therein at any given temperature are provided depending on the thermal expansion capability of the electrically insulating bulk material to obtain a desired temperature dependent electrical resistivity of the compound in a selected temperature interval, e.g. in the above identified temperature interval.
In one embodiment, the arrangement comprises a plurality of a temperature sensor as defined above. The plurality of the temperature sensors may be arranged in a one- or two-dimensional array.
In one version of the above embodiment, the plurality of the temperature sensors are serially connected to one another, wherein the arrangement for measuring an electrical resistance is configured to measure the electrical resistance over the series connection. Hereby, an arrangement is obtained for measuring a local maximum temperature over a region covered by the temperature sensors.
The main sections of the plurality of the temperature sensors may be formed in one piece, e.g. in the form of an elongated body having flat shape with a main extension direction which changes along the elongated body to cover a two-dimensional area. The elongated body may have a flat meander like shape.
A local temperature increase along the elongated body would cause the resistance to rise significantly if the resistance increases strongly with temperature. Thus, this embodiment can be used to monitor temperature over a two-dimensional area (or even three-dimensional area after suitable modifications) and to indicate whether a local temperature at some location of the area increases by means of monitoring the serial resistance of the temperature sensors.
In another version of the above embodiment, the arrangement for measuring an electrical resistance is configured to measure the electrical resistance over the electrical terminals of each of the temperature sensors independently, wherein the electrical resistance of each of the temperature sensors is indicative of the temperature of a local portion of an object in thermal contact with the main section of that temperature sensor. Hereby, temperature imaging arrangement is obtained. A spatially resolved temperature can be measured over a two-dimensional area or even over a three-dimensional area after suitable modifications.
The arrangement for measuring an electrical resistance may comprise one electrical resistance meter for each temperature sensor, such that the electrical resistances of the temperature sensors can be measured simultaneously.
Alternatively, the arrangement for measuring an electrical resistance may comprise one or more electrical resistance meters and a switching network arranged such that each temperature sensor can individually be electrically connected to the electrical resistance meter or one of the electrical resistance meters during a measurement period, such that the electrical resistances of some or all of the temperature sensors can be measured during separated measurement periods by a single electrical resistance meter.
Generally, main sections of the plurality of temperature sensors may be electrically insulated from one another or may be formed in one piece.
The arrangements disclosed herein may be used for batteries, such as e.g. lithium ion batteries, which are being used in aircraft, mobile phones, and electric vehicles, which batteries may be locally over heated (in a small area/point) causing damage or fire. Such damage or fire can be avoided by warning or shut-off systems connected to any of the disclosed arrangements.
A second aspect refers to a method for measuring temperature. According to the method, a temperature sensor including a main section and separated electrical terminals are provided, wherein the main section has a temperature dependent electrical resistivity, preferably an accentuated temperature dependent electrical resistivity, and the electrical terminals are electrically connected to the main section. An object, of which a temperature is to be measured, is arranged in thermal contact with the main section and the electrical resistance over the electrical terminals is measured, wherein the electrical resistance is indicative of a temperature of the object in thermal contact with the main section. Thermal contact is ensured if the object is placed in physical contact with the temperature sensor, since heat will then be transported to the main section. If the object is transporting a current, the temperature sensor may be covered by an electrically insulating, but heat conducting, layer, in physical contact with which the object can be placed to not interfere with the operation of the object.
The method of the second aspect may be modified to carry out any of the functions, actions, and/or operations disclosed above with reference to the first aspect.
In one embodiment the plurality of temperature sensors are formed in a laminated layer comprising a layer having a temperature dependent electrical resistivity sandwiched between (i) two electrically conducting layers or (i) one electrically conducting layer and one electrically insulating layer (which may be heat conducting). The main sections of the temperature sensors are formed in, or are constituted by, the layer having temperature dependent electrical resistivity. The first case (i) is applicable to the embodiments having electrical terminals on two opposite sides of the main sections and the second case (ii) is applicable to the embodiments having electrical terminals on only one side of the main sections. The electrical terminals, and optionally their connections, may be formed in the electrically conducting layer(s), being metallic layer(s), such as e.g. copper layer(s), by means of patterning and etching the electrically conducting layer(s), or by means of punching. The main sections may be formed by means of punching through the sandwiched layer.
In one version of the first case (i), the sandwiched layer is formed such that it extends only at areas of the laminated layer, wherein the electrical terminals, and optionally their connections, of any of the electrically conducting layers are present.
In one version of the second case (ii), the sandwiched layer is formed such that it extends only at areas of the laminated layer, wherein the electrical terminals, and optionally their connections, of the electrically conducting layer are present and at areas between the electrical terminals.
Further characteristics and advantages will be evident from the detailed description of embodiments given hereinafter, and the accompanying
Each arrangement comprises a temperature sensor 11 including a main section 12 and separated electrical terminals 13, wherein the main section 12 has a temperature dependent electrical resistivity, preferably an accentuated temperature dependent electrical resistivity, and the electrical terminals 13, 14 (
Evaluating means 16 may be operatively connected to the arrangement 15 for measuring an electrical resistance, which arrangement 15 is configured to transmit the measured electrical resistance to the evaluating means 16. The evaluating means 16 may be configured to perform the following actions: (i) holding or receiving a threshold resistance corresponding to a threshold temperature, (ii) comparing the measured electrical resistance with the threshold resistance, and (ii) sending instructions to any of an alarming device, a cooling device, or a heating device in response to the comparison, in particular if the comparison reveals that the temperature, of which the measured electrical resistance is indicative, is higher than the threshold temperature, to which the threshold resistance is corresponding.
In each embodiment, the main section 12, the electrical terminals 13, 14 (
The main section 12 may be of a PTC material, it may have a trip temperature within a specified temperature interval, such as e.g. −100 to +100 degrees Celsius, above which trip temperature the temperature dependence of the electrical resistivity is stronger than the temperature dependence of the electrical resistivity below the trip temperature, it may have an electrical resistivity as a function of temperature such that the temperature derivative of the electrical resistivity within the specified temperature interval is strictly increasing, or it may have an electrical resistivity which is exponentially increasing with temperature at least within the specified temperature interval.
In one version, the main section 12 is formed as an elongated section wherein the electrical terminals 13, 14 (
If the temperature sensors 11 are serially connected to one another, an arrangement for measuring an electrical resistance may be configured to measure the electrical resistance over the series connection. In such instance, the electrical series resistance may be monitored, and a sudden change (increase) in the electrical series resistance may be indicative of a sudden temperature change (increase) of a local portion of an object in thermal contact with the main section of one of the temperature sensors 11.
Alternatively, the arrangement for measuring an electrical resistance may be configured to measure the electrical resistance over the electrical terminals of each of the temperature sensors 11 independently. In such instance, the electrical resistance of each of the temperature sensors 11 is indicative of the temperature of a local portion of an object in thermal contact with the main section of that temperature sensor 11.
The electrical terminals are formed as pads formed on opposite sides of the elongated body 31. The first temperature sensor comprises an upper electrical terminal 36a and a lower electrical terminal 36b, the second temperature sensor comprises an upper electrical terminal 37a and a lower electrical terminal 37b, the third temperature sensor comprises an upper electrical terminal 38a and a lower electrical terminal 38b, etc. The temperature sensitive region of each temperature sensor comprises the part of the elongated body 31 lying between the electrical terminals of the temperature sensor. For this reason, all other portions of the elongated body could, in principle, be dispensed with, e.g. removed.
From
It shall be appreciated that in one version, all the electrical terminals of the arrangement for measuring a local maximum temperature, except for the input and output terminals 34, 35 may be dispensed with. In this version, the arrangement can be said to comprise a single temperature sensor having the elongated body 31 as shown in
It shall further be appreciated that the arrangement for measuring a local maximum temperature as illustrated in
In each version of the embodiment of
The electrical terminals are formed as pads formed on the same side of the elongated body 41. The first temperature sensor comprises a portion of the electrical terminal 46a and a portion of the electrical terminal 46h, the second temperature sensor comprises a portion of the electrical terminal 47a and a portion of the electrical terminal 46h, the third temperature sensor comprises a portion of the electrical terminal 47a and a portion of the electrical terminal 47b, etc. Particular connectors 42 connect the electrical terminals at each meandering of the elongated body 41.
The temperature sensitive region of each temperature sensor comprises the surface part of the elongated body 41 lying between the electrical terminals of the temperature sensor. For this reason, all other portions of the elongated body could, in principle, be removed.
From
In another version, only one of the lines of electrical terminals is present, wherein the first and last one of these electrical terminals are electrically connected to the input and output terminals 44, 45.
It shall be appreciated that in one version, all the electrical terminals of the arrangement for measuring a local maximum temperature, except for the input and output terminals 44, 45 may be dispensed with. In this version, the arrangement can be said to comprise a single temperature sensor having the elongated body 41 as shown in
The temperature sensors 51, 52, 53 is connected to an arrangement for measuring electrical resistances, which is configured to measure the electrical resistances over the electrical terminals of the temperature sensors 11 independently of one another, wherein the electrical resistance of each of the temperature sensors 51, 52, 53 is indicative of the temperature of a local portion of an object in thermal contact with the main section 51c, 52c, 53c of that temperature sensor 51, 52, 53. The arrangement for measuring electrical resistances may comprise one electrical resistance meter for each temperature sensor, such that the electrical resistances of the temperature sensors can be measured simultaneously. Alternatively, switches are provided such that resistances can be measured by a singe resistance meter, one after the other.
Evaluating means such as the evaluating means 16 of
Note that it is advantageous that the upper connections 51b, 52b, 53b and the lower connections 51d, 52d, 53d are not overlapping to avoid the risk of current leaking between the upper 51b, 52b, 53b and lower 51d, 52d, 53d connections of each temperature sensor 51, 52, 53. Also to avoid current leaking, the main sections 51c, 52c, 53c of the temperature sensors 51, 52, 53 are separated, i.e. electrically insulated, from one another.
It shall be appreciated that a plurality, i.e. N, of the one-dimensional array of
If connections to the temperature sensors can be made at two opposite edges of the array, an M×N array as depicted above can be extended to a 2M×N array by adding N further arrangements with M temperature sensors and arranging them with respect to the first N arrangements such that the connections are located at an opposite edge of the array.
The electrical terminals 62a, 62b are formed as pads formed on opposite sides of the body 61. The first temperature sensor comprises an upper electrical terminal 66a and a lower electrical terminal 66b, the second temperature sensor comprises an upper electrical terminal 67a and a lower electrical terminal 67b, the third temperature sensor comprises an upper electrical terminal 68a and a lower electrical terminal 68b, the fourth temperature sensor comprises an upper electrical terminal 69 and a lower electrical terminal 69b, etc.
The temperature sensitive region of each temperature sensor comprises the part of the body 61 lying between the electrical terminals of the temperature sensor. For this reason, all other portions of the elongated body could, in principle, be removed.
From
The arrangement of
In one version, only one electrical resistance meter is provided and the switching network is arranged such that each temperature sensor can individually be electrically connected to the electrical resistance meter during a measurement period, such that the electrical resistances of all temperature sensors can be measured during separated measurement periods by a single electrical resistance meter.
Evaluating means such as the evaluating means 16 of
Next, with reference to
The bulk material 71 may comprise an amorphous cross-linked polymer or elastomer, such as for example a siloxane elastomer (often called silicone elastomer) such as polyfluorosiloxane or polydimethyl siloxane and possibly also a filler, thickener, or stabilizer, such as silica. The bulk material holds the particles of the first and second kinds firmly in place in the bulk material after cross-linking. The filler, thickener, or stabilizer may be mixed with the bulk material to obtain a compound having a desired consistence, flexibility, and/or elasticity.
The electrically conducting particles 72, 73 of the first and second kinds may be carbon-containing particles, such as for example carbon blacks. The particles 73 of the second kind may (i) be smaller, (ii) be more in number, (iii) have higher surface roughness, and (iv) have more irregular shape than the particles 72 of the first kind as being schematically illustrated in
If the width w of a gap 74a between a tip 73a of one of the particles 73 of the second kind and an even surface portion 72a of one of particles 72 of the first kind is narrow enough, electrons are enabled to tunnel through the gap via the quantum tunneling effect.
In one embodiment, the particles 73 of the second kind may be covered by a lubricant 75, such as for example a homo-oligomer, e.g. vinylmethoxysiloxane homo-oligomer, as being illustrated for one of the particles 73 of the second kind in
The bulk material 71 has a thermal expansion capability such that it expands with temperature, thereby increasing the gap widths w of the current paths 74, which in turn increases the electrical resistivity of the compound exponentially.
The number of the current paths 74 through the compound and the widths w of the gaps 74a therein at any given temperature are provided depending on the thermal expansion capability of the compound to obtain an accentuated, e.g. exponential, temperature dependent electrical resistivity of the compound in a selected temperature interval.
The number of the current paths 74 through the compound, the widths w of the gaps 74a therein, and the thermal expansion capability of the compound can be controlled by adjusting the various ingredients of the compound, varying the amounts of the various ingredients of the compound, varying the order and manner in which they are mixed, and/or varying the cross-linking of the polymer or elastomer comprised in the bulk material.
The particles of the second kind may be covered by a lubricant before the particles of the first and second kinds are arranged in the bulk material. To this end, the particles of the second kind and the lubricant are mixed together in a solvent, after which the solvent is removed. The mixture of the particles of the second kind and the lubricant may be mixed with the filler, thickener, or stabilizer in a solvent, after which the solvent is removed. The mixture of the particles of the second kind, the lubricant, and the filler, thickener, or stabilizer may be mixed with the mixture of the particles of the first kind and the polymer or elastomer to obtain the compound.
Alternatively, the filler, thickener, or stabilizer may be mixed with the particles of the first kind and/or the polymer or elastomer, to which the mixture of the particles of the second kind and the lubricant is added.
In one example the compound is made up the following ingredients and amounts thereof (as given in weight percentages based on the weight of the compound), wherein the carbon blacks of the first kind have an average size of 500 nm and the carbon blacks of the second kind have an average size of 50 nm:
It shall be appreciated that the individual sizes of the particles of each kind may vary quite much, such as e.g. by a factor 10. Therefore it is advantageous that the sizes are given as some kind of statistical sizes, such as e.g. average sizes.
The above compound can be tailored to obtain the desired accentuated temperature dependent electrical resistivity in any desired temperature interval in the temperature range of minus 100 to plus 100 degrees Celsius, and may have very low resistance, e.g. 1-10 ohms, in a lower portion of such temperature interval.
Further reference is given to our co-pending patent application entitled Compound having exponential temperature dependent electrical conductivity, use of such compound in a self-regulating heating element, self-regulating heating element comprising such compound, and method of forming such compound and filed with the Swedish Patent Office on Dec. 2, 2013. The contents of the co-pending patent application are hereby incorporated by reference.
Alternative materials, which can be used in the main section comprise PTC (positive temperature coefficient) ceramics or functional ceramics such as e.g. barium titanates, which have negative temperature electrical resistivity in a relatively high temperature interval, e.g. above 140 degrees Celsius, while the resistances at lower temperatures are still often above 100 ohms.
It shall be appreciated by a person skilled in the art that the above disclosed embodiments may be combined to form further embodiments falling within the terms of the claims, and that any measures are purely given as example measures.
Number | Date | Country | Kind |
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1450048-2 | Jan 2014 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2014/051577 | 12/29/2014 | WO | 00 |