This application is a § 371 National Stage Application of PCT International Application No. PCT/EP2013/076847 filed Dec. 17, 2013.
The invention relates to an arrangement of utilizing rock drilling information.
The invention further relates to a method for gathering and utilizing information concerning rock drilling.
The field of the invention is defined more specifically in the preambles of the independent claims.
In mines underground rock spaces such as tunnels and storage halls are excavated. Development of the rock space requires drilling of drill holes to a surrounding rock material. After the development drilling several succeeding mine work procedures are performed in the same rock space. The development drilling may be monitored and data of the drilling may be gathered. However, utilization of the gathered drilling data is inefficient and cumbersome.
An object of the invention is to provide a novel and improved arrangement and method for utilizing rock drilling information.
The arrangement according to the invention is characterized in that the monitoring device comprises at least one data processing device for analyzing the received measuring data of the rock drilling; the monitoring device is configured to produce at least one rock condition data of the rock material being affected by the rock drilling; the arrangement comprises at least one data transfer connection for transmitting the produced rock condition data from the monitoring device to at least one control unit of at least one second mining vehicle; and the produced rock condition data is configured to influence operation of the second mining vehicle.
The method according to the invention is characterized by producing in the monitoring device at least one rock condition data of the rock material being drilled; transmitting the produced rock condition data to at least one second mining vehicle; and controlling the operation of the second mining vehicle on the basis of the received rock condition data.
An idea of the disclosed solution is that the drill holes are drilled to a surrounding rock material by means of at least one first mining vehicle provided with at least one drilling machine. The first mining vehicle comprises measuring devices for producing measuring data during the drilling. The measuring data is input to one or more monitoring devices for being analyzed. The monitoring device is arranged to produce rock condition data of the rock material being drilled and the produced data is transmitted to one or more second mining vehicles for implementation. The operation of the second mining vehicle may be controlled of affected on the basis of the produced rock condition data.
An advantage of the disclosed solution is that the disclosed arrangement improves utilization of drilling data produced during the drilling procedure. Identified defects, changes and natural variations in the rock material may now be taken into account in the next process phases. Thus, efficiency and quality of the mining work may be improved.
According to an embodiment, the rock condition data also comprises position data. In other words, the produced rock condition data is bind or connected to the information relating to position of the drilling being measured. The first mining vehicle may be provided with position detection means allowing position of a rock drilling unit and a drilling tool to be determined. Position of a carrier of the first mining vehicle may be determined by means of any available position measuring devices and methods. Thus, the position detection may be based on measuring devices utilizing magnetic fields of the earth, for example. Further, position of the rock drilling machine and the tool relative to the carrier may be determined by means of sensors arranged in boom joints. The position data facilitates implementation of the rock condition data. The produced rock condition data may be retrieved and utilized when need be. The produced rock condition data may be identified by means of the included position data.
According to an embodiment, the rock condition data also comprises position data. The position data may comprise coordinates. A coordinate system of the mine may be utilized for defining position coordinates of the rock condition data. Alternatively, a coordinate system of an operating plan or a work site may be used.
According to an embodiment, the monitoring device comprises one or more processing devices for performing analyzing procedures and steps for the measuring data inputted or otherwise received by the monitoring device. The monitoring device may be a computer or may comprise several computers. One or more operating principles, control strategies, processing models and algorithms may be inputted or stored to the processor in order to control the operation of the monitoring device. The monitoring device is arranged to process the measuring data according to the set control strategies and is configured to produce one or more rock condition data or data elements. The produced rock condition data may be stored in one or more storage device or may be transmitted further away by means of one or more data transmission connections. The monitoring device may receive the measuring data through one or more input device or may retrieve the measuring data from one or more memory means. Further, in connection with the monitoring device may be one or more display devices.
According to an embodiment, the monitoring device is configured to produce rock condition data automatically. The monitoring device may operate autonomously, whereby the user or operator of the system does not need to give any specific control commands for the monitoring device for executing the analyzing procedure.
According to an embodiment, the rock condition data is produced in real-time. Thus, the measuring data is transmitted to the monitoring device, which executes an on-line processing and analyzes the received data without any delays. Thanks to this embodiment, updated rock condition data is always available.
According to an embodiment, producing the rock condition data is not produced in real-time, but instead delays may occur between the measurements, processing of the data and implementation of the produced rock condition data. The measuring results may be stored in one or more memory means. The monitoring device may retrieve the stored data later and perform the needed processing. The produced rock condition data may be stored in one or more storage device and may be retrieved later therefrom to be utilized in the control unit of the second mining vehicle. Thanks to this embodiment, the data transmission connection and network of the mine may be simpler as compared to a system based on on-line processing. The disclosed embodiment suits well in situations where the gathered drilling information and the produced rock condition data are utilized after few hours or days and no need for on-line results exists.
According to an embodiment, the second mining vehicle comprises at least one mine work device for affecting rock material. The operation of the mine work device of the second mining vehicle may be controlled according to the received rock condition data. Alternatively, the operation of the mine work device may be influenced on a basis of the rock condition data in other ways. It may be possible to change a pre-planned operation plan of the mine work device according to the rock condition data. Further, an estimate of performance of the mine work device may be updated based on the rock condition data.
According to an embodiment, the operation of the second mining vehicle may be controlled according to a plan, which may be pre-planned. The control unit receives the produced rock condition data, where after the rock condition data may be taken into account in the control of the operation. The plan may be modified on the basis of the rock condition data. The control unit of the second mining vehicle may modify or update the plan automatically as a response to receiving new rock condition data. Alternatively, the operator of the second mining vehicle may take into account the received rock condition data and may then modify the operating plan manually.
According to an embodiment, the operation of the second mining vehicle may be controlled according to a plan. Several operating plans may be pre-planned and stored. The plans may be stored in a memory storage device, which may be located in connection with the control unit of the second mining vehicle. The control unit receives the produced rock condition data, where after the rock condition data may be taken into account in the control of the operation. The plan to be implemented may be selected on the basis of the rock condition data. The operator of the second mining vehicle may consider the received rock condition data and may select the used operating plan manually. Alternatively, the control unit of the second mining vehicle may select the plan automatically in response to receiving new rock condition data.
According to an embodiment, the operation of the second mining vehicle may be controlled according to a plan. The control unit of the second mining vehicle may monitor the execution of the plan and may take the received rock condition data into account in the monitoring. The control unit may also produce an indication or warning when the monitoring indicates that the intended or executed plan cannot or should not be executed.
According to an embodiment, performance of the second mining vehicle is monitored. Performance of one or more mine work devices may be determined and monitored. The control unit of the second mining vehicle may estimate the performance and may determine time remaining for performing the current work task. The control unit may update the performance according to the received rock condition data and may also change the estimated remaining time of the current work task. Furthermore, the rock condition data may be taken into account when estimating performance and duration of execution of succeeding work tasks of the second mining vehicle.
According to an embodiment, the second mining vehicle comprises one or more display devices. The produced rock condition data may be visualized on the display device. Alternatively, or in addition to, the measuring data of the drilling may be visualized on the display device. The second mining vehicle may be manually controlled, whereby the operator makes the needed control decisions and gives control commands for controlling actuators. The visualization facilitates the work of the operator.
According to an embodiment, the arrangement comprises at least one data transfer connection for transmitting the produced rock condition data from the monitoring device to at least one second mining vehicle. A data transfer device may transmit the produced rock condition data directly from a first drill rig to a second drill rig. Alternatively, the rock condition data may be transmitted indirectly via one or more servers. A further alternative solution for the data transfer connection is that a data storage element or device, such as a memory stick or hard disk, is utilized for transmitting or transporting the data between the associate devices. However, the arrangement may comprise one or more data transfer connections.
According to an embodiment, the monitoring device is located on the first mining vehicle. Thus, the measuring data is transmitted from the one or more measuring devices to the monitoring device onboard the first mining vehicle. Between the measuring device and the monitoring device is one or more first data transfer connection. Then, the measuring data is analyzed and desired rock condition data is produced in the first mining vehicle. The produced rock condition data is transmitted via a second data transfer connection to the control unit of the second mining vehicle for being utilized therein.
According to an embodiment, the monitoring device is external to the first and second mining vehicles. Thus, the measuring data gathered in the first mining vehicle is transmitted via a first data transmission connection to one or more servers or computers, which are located in a control room, computer room or in some other suitable place outside an operating site. The external monitoring device analyzes the measuring data and produces the desired rock condition data, which is transmitted via a second data transmission connection to the control unit of the second mining vehicle for being utilized therein.
According to an embodiment, the monitoring device is located in the second mining vehicle. Thus, the measuring data gathered in the first mining device is transmitted via one or more first data transfer connection to the second mining vehicle. The onboard monitoring device of the second mining vehicle analyzes the measuring data of the rock drilling and produces desired rock condition data. Further, the produced rock condition data is transmitted via one or more second data transfer connection to a control unit of the second mining vehicle and is thereafter ready for utilization according to prevailing control principles.
According to an embodiment, the rock condition data comprises data on strength of the surrounding rock. Thus, the rock condition data may offer information for reinforcing work, for example. The information of the strength of the rock may also affect to charging of blasting holes and may indicate of ore and mineral contents of the rock material.
According to an embodiment, the rock condition data comprises data on fragmentation of the surrounding rock. Thus, the rock condition data may offer information for rock bolting, cable wire insertion and other reinforcing procedures.
According to an embodiment, the rock condition data comprises data on cracks in the surrounding rock. Thus, the rock condition data may offer information for rock bolting, cable wire insertion and other reinforcing procedures.
According to an embodiment, the rock condition data comprises data on risk of falling boulders created in the surrounding rock. The monitoring device may detect cracks and other discontinuity lines in the surrounding rock material and may estimate on the basis of the positions and directions of the discontinuity lines if a risk of falling boulders exists. This type of rock condition data may be used in the control of a rock bolting device, for example. The estimation of the falling boulder risk may include extrapolation and interpolation of the discontinuity lines in the surrounding rock material outside the formed underground space. When detected that two or more the discontinuity lines or discontinuity planes cross each other, the monitoring device may produce needed rock condition data for controlling the reinforcing operations.
According to an embodiment, the rock condition data comprises data on cavities of the surrounding rock. Position, size and even form of the detected cavity may also be determined. This type of rock condition data may prevent unnecessary charging of cavities, for example.
According to an embodiment, the rock condition data comprises data on ore or mineral type in the surrounding rock. Thanks to this embodiment production drilling may be directed more accurately and efficiency of the excavation process may be improved.
According to an embodiment, the rock condition data comprises data on ore or mineral content or grade in the surrounding rock. Thanks to this embodiment drilling plans may be modified and more efficient excavation may be executed.
According to an embodiment, the rock condition data comprises data on joints and faults in the surrounding rock. This type of rock condition data may be taken into account when performing reinforcing operations, and lining and finishing the surfaces of the underground spaces.
According to an embodiment, the rock condition data comprises data on rock mass classification. This type of rock condition data may be taken into account when designing the forthcoming production drilling and utilization of the excavated rock material.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a rock drilling machine for drilling production drill holes to the surrounding rock material for detaching ore by a drilling and blasting method. The rock condition data may indicate position of the ore, for example. Based on the rock condition data direction, number and length of blasting holes may be determined.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a charge inserting device. The charge inserting device may comprise a feed element for feeding charging material into the drill holes drilled by the first mining vehicle. The feed element may be a tubular element such as a hose or tube. The produced rock condition data may be used to determine strength and quality of the surrounding rock material, whereby strength of explosives can be determined. Thus, the rock condition data may be used to determine the amount of the charging material and type of the charges. If the rock condition data indicates that the rock material is fragmented, less charging strength may be needed. It is also possible to recognize changes in rock material type or ore and to adjust the charging according to that information. In addition to, the rock condition data may indicate that the surrounding rock material comprises a cavity through which the drill hole is drilled by the first mining vehicle. The cavity may be notified in the charge inserting so that feeding of unnecessary charging material into the cavity is avoided. Thanks to this, the cavity is not filled with extra charging material whereby safety is improved.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a rock bolting device, which comprises a rock drilling machine for drilling reinforcing holes to the surrounding rock material. Additionally, the rock bolting device may comprise a mounting device or installation tool for inserting reinforcing bolts to the drilled reinforcing holes. The produced rock condition data may be used to determine a need for the reinforcement. The rock condition data may indicate that the surrounding rock material is fragmented or damaged in any other way and needs to be reinforced properly. The rock condition data may be used to determine number of the reinforcing holes, lengths and directions of the reinforcing holes and also distances between the reinforcing holes, for example. Further, the rock condition data may be used to determine what type of rock bolts are used to reinforce the rock material. Additionally, the monitoring system may detect if any risk of falling boulders occur in the underground spaces and based on that rock condition data the rock bolting device may be controlled to direct the reinforcing drill holes so that the reinforcing bolts are able to tie the boulder to the rock material around the boulder and to prevent it from falling.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a cable wire inserting device, which comprises a rock drilling machine for drilling reinforcing holes to the surrounding rock material. The device further comprises a feed device for feeding a reinforcing cable into the reinforcing hole. In some reinforcing techniques a grouting material is fed to the reinforcing hole together with the cable. Thus, the cable wire inserting device may also comprise a grouting device for feeding the grouting material. However, when utilizing cable bolts which are provided with bottom anchoring system, the cable wire inserting device may be without any grouting device. The produced rock condition data may be used to determine a need for the reinforcement. The rock condition data may indicate that the surrounding rock material is fragmented and needs to be reinforced properly. The rock condition data may be used to determine number of the reinforcing holes, lengths and directions of the reinforcing holes and distances between the reinforcing holes, for example. Further, the rock condition data may be used to determine what type of grouting material is used and the amount of grouting material fed to each of the reinforcing holes. Additionally, it may be possible to feed grouting material only for limited longitudinal portions of the reinforcing holes on the basis of the rock condition data. This way, one or more limited portions of the reinforcing holes may be grout instead of the full length of the reinforcing hole.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a reinforcing material feed device for feeding reinforcing fluid material into the drill holes drilled by the first mining vehicle. The produced rock condition data may be used to determine a need for reinforcing the surrounding rock material. Type of the reinforcing fluid being used, as well as amount of the fluid being fed may be decided on the basis of the rock condition data. It may also be possible to feed reinforcing fluid into the drilled reinforcing holes so that the reinforcing holes comprise different longitudinal portions having different reinforcing properties. If cracks or other defects are detected only in a limited longitudinal portion of the hole, it is possible to feed the reinforcing fluid only in that detected portion or the limited portion of the hole may be provided with a reinforcing fluid that is different than in other portions of the hole. Thus, reinforcing need and execution of the reinforcing may be determined on the basis of the rock condition data.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a scaling device. The scaling device is for scaling loose rock material from a rock surface. Typically scaling is executed for walls and roofs of underground spaces in order to remove loose material and boulders, which may fall down and cause risks. The produced rock condition data may be used to determine properties of the rock surface of the excavated underground space. If detects are recognized on the rock surface, this information may be taken into account when determining a need for scaling, and when controlling the actual scaling operation.
According to an embodiment, the second mine vehicle comprises one or more mine work devices for affecting rock material of the mine. The mine work device of the second mining vehicle may be a shotcreting device. The shotcreting device is for lining walls and roofs of excavated underground spaces. The produced rock condition data may be used to determine properties of the rock surface of the excavated underground space. The rock condition data may also be used to determine a need for reinforcement of the surrounding rock surface and the surrounding rock material. Thickness of a shotcreting layer may be set according to the rock condition data, for example. Further, the rock condition data may have an impact in decisions concerning a choice of a used shotcreting material and implementing method of the shotcreting.
According to an embodiment, the first mining vehicle is a face drilling rig. The face drilling rig is also known as a mine development rig, since it is for development of underground tunnels, drifts, adits and underground spaces. The face drilling rig comprises drilling means for drilling blasting holes to a face of an underground space. The drilling means comprise at least one drilling boom and a drilling unit at a distal end of the drilling boom. The monitoring device is configured to produce at least one rock condition data of the rock material being drilled by the face drilling rig. The at least one second mining vehicle is arranged to execute mining work affecting the surrounding rock material of the underground space produced by the face drilling rig.
According to an embodiment, the monitoring device is configured to estimate position and direction of defects in the surrounding rock material of the underground space on the basis of the produced rock condition data. The defect may be a crack, joint, crevice, opening or fault detected in the surrounding rock material. The monitoring device may further comprise a control strategy to estimate directions of the detected cracks and other discontinuities. The relative positions of the detected discontinuity lines and their crossing may also be notified and included in the rock condition data. The estimation may include extrapolation and interpolation of the discontinuity lines in the surrounding rock material outside the formed underground space. The same applies also for detected discontinuity planes and surfaces.
According to an embodiment, the at least one second mining vehicle comprises at least one rock bolting device for arranging several reinforcing bolts in a bolting pattern. The bolting pattern may be fan-shaped comprising several drill holes in a row. The rock bolting device comprises a rock drilling machine for drilling several reinforcing holes to the surrounding rock material of a tunnel or any other underground space for forming a reinforcing drill hole pattern. The rock bolting device also comprises a mounting device for inserting the reinforcing bolts to the drilled reinforcing holes of the reinforcing drill hole pattern. The monitoring device is configured to observe detects in rock material surrounding the underground space. The second mining vehicle is configured to receive rock condition data and direct the reinforcing holes according to the observed detects. The observed detect may be a crack, for instance.
According to an embodiment, the second mining vehicle is configured to determine distance of successive reinforcing drill holes according to the observed detects. The observed defect may be a crack, for instance. The distance between the holes may be a distance between the holes in the drill hole row. Alternatively or in addition to, the rock condition data may be used to determine a distance between two successive drill hole rows. If the drill hole pattern has a shape of a fan, the distance between the successive fans may be determined on the basis of the rock condition data.
According to an embodiment, the second mining vehicle comprises at least one control unit for controlling the operation of the rock bolting device. The control unit of the second mining vehicle is arranged to control automatically the operation of a mine work device, such as a rock bolting device. The control unit takes automatically into account the produced rock condition data.
According to an embodiment, the second mining vehicle comprises at least one control unit for controlling the operation of a mine work device, such as a rock bolting device. The second mining vehicle is provided with one or more display devices and the control unit is configured to indicate the detected defects on the display device for an operator of the second mining vehicle. This embodiment offers intuitive visual information to be presented for the operator and thereby facilitates manual control of the second mining device.
According to an embodiment, the second mining vehicle comprises at least one control unit for controlling the operation of the rock bolting device. The control unit may take into account the received rock condition data and may automatically produce proposals for drilling the reinforcement drill holes and drill hole rows. Thanks to this embodiment, work of an operator is facilitated and loading of the work of the operator may be decreased.
The features, equipment, operating principles and methods disclosed in this patent application may be implemented in mines and other work sites. The mine may be any kind of an underground mine or a surface mine. Thus, the term mine is to be interpreted widely. The mentioned other work sites may comprise excavation sites, tunneling sites and road construction sites, for example.
The above disclosed embodiments can be combined in order to form suitable alternative solutions provided with necessary features.
Some embodiments are described in more detail in the accompanying drawings, in which
For the sake of clarity, the figures show some embodiments of the disclosed solution in a simplified manner. In the figures, like reference numerals identify like elements.
In
The drawings and the related description are only intended to illustrate the idea of the invention. In its details, the invention may vary within the scope of the claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/076847 | 12/17/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/090362 | 6/25/2015 | WO | A |
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Number | Date | Country | |
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20170016325 A1 | Jan 2017 | US |