Arrangement for binding objects by means of a band loop

Information

  • Patent Grant
  • 6640839
  • Patent Number
    6,640,839
  • Date Filed
    Monday, February 11, 2002
    22 years ago
  • Date Issued
    Tuesday, November 4, 2003
    20 years ago
Abstract
The arrangement for binding objects (6) by means of a band (5), the ends of which are retained by a lock (4), having a magazine for a chain (11) of interconnected locks (12), a tool (1) with a guide channel (14) for the chain (11) of locks (12), a conveying connection (10) from the magazine to the guide channel (14), a tool drive (29) and a conveying drive. The conveying drive provided according to the invention is a spring (33) which can be subjected to stressing by an electric tool drive (29). This has the advantage that a high advancement force can be produced even when a relatively low-power drive motor is used.
Description




BACKGROUND OF THE INVENTION




It is known for objects to be bound by means of a band which is positioned as a loop around the object, the ends of said loop then being fixedly connected to one another by a lock. If a large number of binding operations are to be carried out at a workstation, as is the case, for example, in the production of cable harnesses, use is made of largely automatically operating tools which are assigned magazines for the locks and the band. Whereas small magazines may be arranged on the tool itself, large magazines are kept stationary. In order for it to be possible for the locks to be fed to the tool from such stationary magazines, the locks are designed as a more or less endless lock chain by the individual locks being retained, for example, on a carrier strip or being connected directly to one another by material crosspieces which are severed before the individual lock is used. In the case of known tools, the conveying path for the lock chain between the magazine and tool is formed by a flexible tube. If the connection between the individual locks is firm enough, it may be possible, if appropriate, to dispense with the protection given by such a flexible tube. The conveying path is then formed by the lock chain as such. In each case, considerable forces may be necessary in order to move the lock chain up into the tool if, for example, the flexible tube forming the conveying path is curved or the lock chain, before it passes into the tool, is angled in relation to the guide channel accommodating it in the tool. In the case of known tools, a pneumatic drive is provided for this purpose. This has the property of comparatively large forces being available for brief driving tasks, as occur during the brief advancement of the lock strip between two binding operations. A pneumatic drive, however, has disadvantages in comparison with an electric drive, for example in respect of the weight and the dimensions of the tool and the pressure-medium feed. It is also the case that the energy consumption and the noise development are unfavourable in pneumatic tools. Electric drives on binding tools are also known. However, if they are not likewise to be heavy and bulky, these have the disadvantage that they cannot supply high power for a brief period, which is required for moving the lock chain up into the tool. For a demonstration of the prior art, you are referred to the brochure entitled “Automatische Bündel-und Verschluβwerkzeuge [Automatic bundling and closure tools] Autotool/Tytontool” from Paul Hellermann GmbH, EP-B 303723, EP-B 565968 and U.S. Pat. No. 4,610,067. In the case of EP-A 297 337 and EP-A 565 968, the advancement is brought about by the actuation of a hand lever.




Taking as the departure point the prior art mentioned in the preamble of claim


1


, namely the abovedescribed brochure, the object of the invention is to make it possible to use an electric drive in the case of tool arrangements with a stationary lock magazine. The solution according to the invention resides in the features of claim


1


and preferably those of the subclaims.




SUMMARY OF THE INVENTION




Provision is accordingly made for the conveying drive provided to be a spring which can be subjected to stressing by the electric tool drive. The spring may easily be dimensioned such that it applies the necessary advancement forces. It may also be subjected to stressing by a low-torque motor, because all that this requires is suitable dimensioning of a reduction gear mechanism located between the motor and the spring.




Expediently provided for the purpose of subjecting the lock chain to the advancement force is an advancement engagement element which is arranged on the guide channel of the tool and is guided such that it can be moved in the direction thereof. The advancement engagement element is subjected to loading in the advancement direction exclusively by the spring during the advancement phase. In another part of the operating cycle, namely when a binding operation has been completed and a new lock has to be provided, it is connected to a restoring means which is moved counter to the advancement direction by the tool drive. Said restoring means moves the advancement engagement element back by at least the longitudinal dimension of a lock, in order that it can engage with the following lock in the subsequent advancement operation.




The restoring means is expediently a rotary cam, because such an element is straightforward to provide in design terms and can easily be engaged with, and disengaged from, the advancement engagement element or an interposed transmission element. Such a transmission element between the rotary cam and the advancement engagement element is designed, according to the invention, as a multi-armed lever, of which one lever arm interacts with the rotary cam, while a second lever arm is connected to the spring and a third lever arm is connected to the advancement engagement element. The arrangement may also be such that one lever arm performs a number of the functions which have just been specified.




In a particularly preferred embodiment, the rotary cam periodically passes into the pivoting region of the lever arm assigned to it and also leaves said pivoting region again. As soon as the rotary cam engages with the lever arm, it rotates it in such a way that the spring is subjected to stressing and the advancement engagement element is retracted. As soon as it leaves the pivoting region of the lever arm, the spring, and thus the conveying drive, is disengaged. The advancement engagement element engages with the next lock and moves the latter forwards. Since this lock is fixedly connected to the lock chain following it, the latter is likewise moved up.




The spring force is preferably then maintained in order for the lock located in front of the advancement engagement element, as seen in the advancement direction, or the foremost lock of the number of locks located in front of the same, to be forced into that position in which it is ready for the following binding operation and in order for it, if appropriate, also to be retained in this position.




According to a particular feature of the invention, which possibly merits protection independently of the features explained above, the advancement engagement element is arranged on a carriage which is guided such that it can be moved essentially parallel to the guide channel, and which is also equipped with a device for separating the locks from one another. This is based on the idea that the as yet unseparated locks located in the vicinity of the advancement engagement element are positioned very precisely in relation to the advancement engagement element, and a separating device, the position of which is fixed in relation to the advancement engagement element, can thus carry out the separating operation at a very precisely determinable location of the lock chain. This is important, in particular, in the cases in which the locks are connected to one another by very short crosspieces, which have to be cut in a correspondingly precise manner.











BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENT




The invention is explained in more detail hereinbelow with reference to the drawing, which illustrates an advantageous exemplary embodiment and in which:





FIGS. 1

to


3


show three schematic longitudinal sections through the tool at different functional stages, and





FIG. 4

shows a view of the detent arrangement on the carrier.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The tool body


1


, with a handle


2


, has, on its end side, a mount (not illustrated in any more detail) for a lock


4


through which, by means which are not of any interest in this context, a band


5


is guided in the direction of the arrows, tied, in the form of a loop


7


, around an object


6


which is to be bound, and guided back into the lock


4


by way of its free end. Thereafter, the band


5


is tensioned, the protruding end is cut off and the lock


4


is released from the lock mount


3


(FIG.


3


).




In order to allow largely automatic operation, the locks which are to be processed are fed automatically to the lock mount


3


. From a large stationary magazine (not illustrated), they are guided to the tool body


1


through a flexible tube


10


in the form of a lock chain


11


, in which the individual locks


12


are connected integrally to one another by crosspieces


13


. At the tool body, the lock chain


11


is accommodated by a guide channel


14


, which opens out at the lock mount


3


.




Provided on the guide channel


14


is a device


20


for advancing and separating the locks. The illustration of the guide channel


14


has been interrupted in the region of this device


20


. It goes without saying, however, that a guide for the lock chain


11


is also provided in this region. Parallel to said lock guide, a carriage


21


, which is illustrated in the drawing by dots, is mounted such that it can be moved in the arrow direction


22


. Two guide walls


23


indicate the carriage guide schematically. Provided for driving the carriage is a lever arm


24


which interacts with the carriage


21


in a suitable manner at


25


and can be pivoted about a pin


26


which is fixed on the tool body


1


. It is rigidly connected to a cam lever


27


which projects into the circulatory path of two cams


28


, which are arranged on a cam disc


29


which is driven in rotation about the pin


30


by an electric motor.




Rigidly connected to the lever arms


24


,


27


is a third lever arm


31


, the end of which is articulated on the connecting rod


32


of a compression spring


33


. The spring


33


forces the lever arm


31


upwards (in the drawing) and thus forces the end of the lever arm


24


in the direction of the end of the tool. If, in contrast, a cam


28


engages with the cam lever


27


, as is illustrated in

FIG. 3

, the cam lever


27


is forced downwards. The lever arm


31


is also moved downwards at the same time, as a result of which the spring


33


is subjected to stressing. The lever arm


24


and, with it, the carriage


21


are moved to the right (in the drawing), that is to say counter to the advancement direction of the lock chain


11


. The rotary cam


28


thus forms the abovementioned restoring means for the carriage


21


. When the cam


28


has passed the cam lever


27


, the spring


33


tries to pivot the lever arrangement


24


,


27


,


31


in the anti-clockwise direction and thus to move the carriage


21


in the advancement direction.




A detent


40


is articulated, as advancement engagement element, on the carriage


21


. It is designed and arranged such that its tip is forced into engagement with the lock chain


11


by a spring which is not shown. In more general terms, the detent


40


has a surface which can engage with a rearwardly oriented surface of a lock in order to subject the latter to an advancement force.




Also articulated on the carriage


21


is a rocker


41


, which is forced in the arrow direction


42


by a spring which is not illustrated. The rocker bears, at its front end, a blade


43


which is intended, during movement counter to the arrow direction


42


, to sever a crosspiece


13


between successive locks


12


. In order to bring about this cutting movement of the rocker


41


, a cam lever


44


is provided, thus intercepting the rear end of the rocker


41


by way of a nose


45


. The bottom end of the cam lever projects into the circulatory path of the rotary cam


28


. If it is intercepted by a rotary cam according to

FIG. 2

, then the pivot lever


44


is pivoted in the clockwise direction and the rocker


41


is pivoted counter to the arrow direction


42


. The blade


43


executes the cut in the process. In the embodiment illustrated, the cam lever


44


is articulated on the carriage. Instead of this, it is also possible for it to be fitted on the tool body, as long as it is ensured that it interacts with the rocker.




The detent


40


is designed such that it always interacts with the locks


12


in the same way. The lock intercepted by the detent


40


in each case is thus located in a precisely defined position in relation to the detent. Arranging the detent


40


and the blade


43


at a fixed distance from one another on the carriage


21


, and always providing the locks with the same configuration and spacing them apart from one another by the same distance, ensures that the blade


43


always comes into contact with the crosspiece


13


precisely between two successive locks


12


. This would not be ensured if the cutting device were arranged on the housing on the tool body because the respective position of the carriage in relation to the tool body is indeterminate, as can be gathered from the later description of the functioning.




Since the illustration of the blocking mechanism in

FIGS. 1

to


3


is very schematic,

FIG. 4

illustrates how the practical embodiment is expediently configured. The carriage


21


is arranged on both sides of the lock chain


11


and forms guides


35


for the latter. On both sides of the lock chain


11


, the carriage bears in each case one detent


40




a


which is forced, by a spring which is not shown, from the side into the expediently wedge-shaped interspace between two locks


12


. This achieves defined positioning of the locks. Fixed on the tool housing is a further pair of detents


48


, which are likewise forced against the locks by spring force and ensure that the lock chain is secured when the carriage


21


moves back (FIG.


3


). The object


6


is being bound by means of the loop


7


in FIG.


1


.




In this state, the spring


33


subjects the carriage


21


, via the lever arrangement


31


,


24


, to an advancement force, which is transmitted to the lock chain


11


via the detent


40


. The foremost lock


4


is consequently forced reliably into the lock mount


3


, the position of the carriage


21


being determined by the length of the locks which are located between the foremost lock


4


and the detent


40


, and on which the carriage is supported under the spring force


33


. Since this series of locks located in front of the carriage


21


comprises separated locks, the distance between which does not necessarily coincide with the distance between them before they are separated, the position of the carriage


21


in this state is subjected to random fluctuations within a certain tolerance framework. This is the reason why the cutting device


43


, together with the detent


40


, is arranged on the carriage


21


.




The cam disc


29


rotates continuously in the arrow direction during the operating cycle of the tool. When the binding operation has been completed, a cam


28


reaches the bottom end of the cam lever


44


and pivots the latter according to

FIG. 2

, as a result of which the last lock located in the carriage is separated off from the rest of the series of locks. When the cam


28


has left the cam lever


44


, the latter, together with the rocker


41


, pivots back again, under the spring force


42


, into the position according to

FIGS. 1 and 3

.




The cam


28


then reaches the end of the cam lever


27


and thus pivots the cam arrangement in the clockwise direction. As a result, the spring


33


is subjected to stressing and the carriage


21


is displaced rearwards (to the right in the drawing) by somewhat more than the dimension of one lock (FIG.


3


). During this rearward displacement, the detents


48


(

FIG. 4

) secure the series of locks. In this case, the detent


40


slides (or the detents


40




a


slide) along a lock, beyond the rear surface of the latter, it being the intention for said rear surface to be intercepted during the next advancement. As soon as the cam


28


has left the end of the cam lever


27


, the carriage


21


moves in the advancement direction under the action of the spring


33


. In this case, first of all, the detent


40


engages (or the detents


40




a


engage) in the nearest lock gap. As soon as the bound object


6


has been removed from the tool along with the foremost lock


4


, and the lock mount is thus empty, the carriage


21


is moved on together with the lock chain until the now foremost lock has reached the lock mount


3


. The resistance confronting this lock in the lock mount is transmitted to the detent


40


and the carriage


21


via the rest of the lock chain and secures said carriage. In this case, the lock chain located in front of the carriage is constantly subjected to the force of the spring


33


and/or the advancement force of the carriage


21


.




Since the lock in front of the detent


40


is still connected integrally to the following chain of locks, said chain is also moved up correspondingly.




The invention has the advantage that, despite a relatively low-power drive, it is possible to apply the force which is necessary for moving up and advancing the lock chain. A further advantage is that the lock due for processing is secured reliably in the lock mount by the spring force. A further advantage is that the cut separating successive locks can take place at a very precisely defined location and, accordingly, the length of the crosspiece


13


which connects successive locks may be very short, namely short enough for the residues remaining on the locks not to pose any risk of injury. They need not be removed. The locks are thus separated without any waste being produced. Finally, it is an advantage of the invention that the locks can be separated at any desired, considerable distance from the end of the tool, where the task of accommodating a cutting device for the locks is problematic in respect of space.



Claims
  • 1. An arrangement for binding objects by means of a band, the ends of which are retained by a lock, the arrangement comprising a stationary magazine for a chain of interconnected locks, a tool with an operating cycle and having a guide channel for the chain of locks, a conveying connection from the magazine to the guide channel, a tool drive and a conveying drive, wherein the conveying drive comprises a spring which is subjected to stressing by the tool drive during a portion of the operating cycle.
  • 2. The arrangement as claimed in claim 1, wherein the tool drive (29) comprises an electric torque motor.
  • 3. The arrangement as claimed in claim 1, wherein an advancement engagement element is arranged on the guide channel to advance the lock chain and said advancement engagement element is guided such that it can be moved parallel to the guide channel in an advancement and counter advancement direction, and said advancement engagement element being subjected to loading by the spring in the advancement direction part of the operating cycle of the tool and, said advancement engagement element in another part of the operating cycle, is connected to a restoring means and is moved counter to the advancement direction by the tool drive, said tool drive tensions the spring as said advancement engagement element is moved counter to the advancement direction.
  • 4. The arrangement as claimed in claim 3, wherein the restoring means is a rotary cam.
  • 5. The arrangement as claimed in claim 4, wherein arranged between the rotary cam (28) and the advancement engagement element (40) is a multi-armed lever (24, 27, 31), of which one lever arm (27) interacts with the rotary cam, a second lever arm (31) is connected to the spring (33) and a third lever arm (24) is connected to the advancement engagement element (40).
  • 6. The arrangement as claimed in claim 5, wherein the rotary cam leaves a pivoting region of the lever arm assigned to it, and thus disengages the conveying drive.
  • 7. The arrangement as claimed in claim 1, wherein an advancement engagement element is arranged on a carriage which is guided such that it can be moved parallel to the guide channel, and said carriage is also equipped with a device for separating the locks from one another.
  • 8. The arrangement according to claim 7, wherein the locks in the chain are connected to one another by crosspieces, and the separating device is a cutting device.
  • 9. The arrangement as claimed in claim 2, wherein an advancement engagement element is arranged on the guide channel, to advance the back chain and said advancement engagement element is guided such that it can be moved parallel to the guide channel in an advancement and counter advancement direction, and said advancement engagement element being subject to loading by the spring in the advancement direction part of the operating cycle of the tool and, in another part of the operating cycle, said advancement engagement element is connected to a restoring means and is moved counter to the advancement direction by the electric torque motor, said electric torque motor tensions the spring as said advancement engagement element is moved counter to the advancement direction.
  • 10. The arrangement as claimed in claim 1, wherein an advancement engagement element is arranged on a carrier to advance the lock chain, and said carrier is guided such that it can be moved parallel to the guide channel, and is also equipped with a device for separating the locks from one another.
  • 11. The arrangement as claimed in claim 3, wherein an advancement engagement element is arranged on a carrier to advance the lock chain and said carrier is guided such that it can be moved parallel to the guide channel, and is also equipped with a device for separating the locks from one another.
  • 12. The arrangement as claimed in claim 11, wherein the advancement engagement element is arranged on a carrier to advance the lock chain and said carrier is guided such that it can be moved parallel to the guide channel, and is also equipped with a device for separating the locks from one another.
  • 13. The arrangement as claimed in claim 11, wherein the restoring means is a rotary cam.
  • 14. The arrangement as claimed in claim 6, wherein the advancement engagement element is arranged on a carrier which is guided such that it can be moved parallel to the guide channel, and which is also equipped with a device for separating the locks from one another.
  • 15. The arrangement as claimed in claim 11, wherein the restoring means is a rotary cam.
  • 16. An arrangement for binding objects by means of a band, the ends of which are retained by a lock, the arrangement comprising:a magazine for a chain of interconnected locks; a tool with a guide channel for the chain of locks, an electric tool drive and a conveying drive, wherein the conveying drive comprises a spring which can be subjected to stressing by the tool drive, an advancement engagement element arranged on the guide channel, said advancement engagement element is guided such that it can be moved, said advancement engagement element being subjected to loading in an advancement direction exclusively by the spring during part of the operating cycle of the tool and, in another part of the operating cycle, said advancement engagement element is connected to a rotary cam, and is moved counter to the advancement direction by the tool drive; and a conveying connection from the magazine to the guide channel.
  • 17. The arrangement as claimed in claim 10, wherein the advancement engagement element is arranged on a carrier which is guided such that it can be moved parallel to the guide channel, and which is also equipped with a device for separating the locks from one another.
Priority Claims (1)
Number Date Country Kind
01103248 Feb 2001 EP
US Referenced Citations (6)
Number Name Date Kind
4371010 Hidassy Feb 1983 A
4610067 Hara Sep 1986 A
4908911 Bretti et al. Mar 1990 A
5167265 Sakamoto Dec 1992 A
5595220 Leban et al. Jan 1997 A
5778946 Pellenc et al. Jul 1998 A
Foreign Referenced Citations (3)
Number Date Country
0 297 337 Jan 1989 EP
0 303 723 Feb 1989 EP
0 565 968 Oct 1993 EP