Arrangement for determining the relative angular orientation between a first machine element and a second machine element

Information

  • Patent Grant
  • 6325590
  • Patent Number
    6,325,590
  • Date Filed
    Thursday, December 16, 1999
    25 years ago
  • Date Issued
    Tuesday, December 4, 2001
    23 years ago
Abstract
An arrangement is provided for determining the relative angular orientation between an excavator bucket and the dipper stick of an excavator. The excavator bucket is mounted on a bucket linkage that is pivotally secured to the end of the dipper stick. A hydraulic actuator has a hydraulic cylinder pivotally connected to the dipper stick, and a piston rod pivotally connected to the bucket linkage. Extension or contraction of the hydraulic actuator causes the excavator bucket to be pivoted by the bucket linkage with respect to the dipper stick. A cable extension linear position transducer having a transducer casing, a sheath extending from the casing to a pulley system, and an extensible belt cable extending from the sheath through the pulley system to an end of the piston rod, provides an electrical output related to the extension of the belt cable from the sheath. A transducer mounting secures the casing of the cable extension linear position transducer in fixed relationship to the hydraulic cylinder. A clip secures the extensible belt cable to the piston rod. By this arrangement, extension or contraction of the hydraulic actuator causes the output of the transducer to vary, thus providing an electrical output related to the relative angular orientation of the excavator bucket with respect to the dipper stick.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an arrangement for determining the relative angular orientation between a first machine element and a second machine element and, more particularly, to an arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of the excavator.




Control systems have been developed for monitoring and automatically controlling the operation of various types of construction equipment, such as for example excavators. Such systems of this general type are disclosed in U.S. Pat. No. 5,461,803, issued Oct. 31, 1995, to Rocke; U.S. Pat. No. 5,062,264, issued Nov. 5, 1991, to Frenette et al; and U.S. Pat. No. 4,964,779, issued Oct. 23, 1990, to Sagaser. In each of these patents, a positioning and control system is disclosed that includes an arrangement for measuring the relative positions of various machine elements, comparing the measured positions with the desired positions in a feedback control system, and adjusting the machine element positions accordingly. In the Rocke patent, displacement sensors sense the amount of piston extension in the boom, dipper stick, and bucket hydraulic actuators. To accomplish this, a radio frequency sensor is provided inside each of the hydraulic cylinders. The sensor includes a pair of loop antennas that transmit and receive radio frequency electromagnetic signals, exciting a transverse electromagnetic field in the cavity when the frequency of the signal corresponds to the resonant frequency of the cavity. The resonant frequency of the cavity is primarily dependent upon the longitudinal length of the cavity. Therefore, a voltage controlled oscillator acts under the control of a sawtooth voltage waveform from a function generator to deliver a variable frequency signal to the first loop antenna. An RF detector monitors the second loop antenna for an indication that the resonant frequency has been reached. At resonance, a microprocessor samples the output of the voltage-controlled oscillator and correlates the resonant frequency to the length of the coaxial cavity.




The Frenette patent suggests that angle encoders at the pivot points between machine elements may be used to measure the relative positions of these machine elements. Alternatively, the Frenette patent suggests that a sensor measuring the displacement of an actuator, or a camera recording the location of the machine elements may be used. Finally, the Sagaser patent discloses the use of a special hydraulic actuator that includes a specially constructed potentiometer arrangement inside the actuator that varies in electrical resistance in relation to the extension of the piston.




These arrangements are expensive, require special parts, and may require frequent service adjustments. Further, the length of time required for servicing such arrangements may be longer than is desirable, due to the need to disassemble the actuators or other components. Accordingly, it is seen that there is a need for a simple, rugged, reliable, and economical arrangement for determining the relative angular orientation between a first machine element and a second machine element.




SUMMARY OF THE INVENTION




These needs are met by an arrangement according to the present invention for determining the relative angular orientation between a first machine element and a second machine element. For example, the present invention may be used to determine the angular orientation of an excavator bucket with respect to the dipper stick of an excavator. The excavator bucket is mounted on a bucket linkage that is pivotally secured to the end of the dipper stick. The machine further includes a linear actuator having a first actuator element pivotally connected to the first machine element and a second actuator element pivotally connected to the second machine element. The first and second actuator elements are linearly moveable with respect to each other, whereby relative linear movement of the actuator elements causes relative pivotal movement between the first and second machine elements. The linear actuator preferably comprises a hydraulic actuator, with the first actuator element comprising a hydraulic cylinder pivotally connected to the dipper stick, and the second actuator element comprising a piston rod pivotally connected to the bucket linkage. Extension or contraction of the hydraulic actuator causes the excavator bucket to be pivoted by the bucket linkage with respect to the dipper stick. This arrangement includes a cable extension linear position transducer having a transducer casing, a sheath extending from the casing, and an extensible cable extending from the sheath. The transducer provides an electrical output related to the extension of the cable from the sheath. A transducer mounting secures the casing of the cable extension linear position transducer in fixed relationship to the hydraulic cylinder. A clip secures the extensible cable to the piston rod. By this arrangement, extension or contraction of the hydraulic actuator causes the output of the transducer to vary, thus providing an electrical output indicating the relative angular orientation of the excavator bucket with respect to the dipper stick.




The clip includes a band around the piston rod, strapping the cable to the piston rod adjacent to the bucket linkage. A mounting is provided for securing the sheath to the hydraulic cylinder near the end of the cylinder from which the piston rod emerges. The sheath includes a rigid end portion from which the cable extends. The rigid end portion includes an outer rigid tube, an inner rigid tube within the outer rigid tube, and a flexible liner within the inner rigid tube. The rigid end portion is oriented such that the cable emerges from the rigid end portion in close proximity to the piston rod and extends in close proximity to the piston rod. The cable extension linear position transducer is mounted such that the sheath and extensible cable extend along the cylinder and the piston rod on the sides thereof generally facing the dipper stick. By this arrangement, the sheath and extensible cable are partially protected by the cylinder and piston rod. The cable extension linear position transducer may be mounted such that the sheath and extensible cable both extend along the cylinder and the piston rod on the side thereof generally, but not directly facing the dipper stick. Alternatively, the sheath and extensible cable may extend along the cylinder and the piston rod on the side thereof directly facing the dipper stick. By these arrangements, the sheath and extensible cable are protected by the cylinder and piston rod. The extensible cable includes a first cable portion extending from the transducer casing, and a second cable portion extending from the sheath. The first and second cable portions are attached together within the sheath.




In an alternative arrangement, the second cable portion extending from the sheath comprises a flexible belt. This flexible belt attaches to the first cable portion within the sheath. Additionally, in this embodiment the mounting provided for securing the sheath to the hydraulic cylinder near the end of the cylinder from which the piston rod emerges also supports a pulley system for guiding and positioning the flexible cable parallel to the piston. Further, the sheath is a flexible tube that is sized to allow the belt to move without obstruction therewithin.




Accordingly, it is an object of the present invention to provide an improved arrangement for monitoring the relative angular orientation between a pair of pivotally linked machine parts; to provide a sturdy, simplified mechanism for such monitoring; and to provide an accurate arrangement for accomplishing such monitoring.




It is a further object of the invention to provide an improved arrangement for monitoring the relative angular orientation between a pair of pivotally linked machine parts with a simplified mechanism that functions properly in all encountered work conditions.




Other objects and advantages of the invention will be apparent from the following detailed description, the accompanying drawings, and the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a drawing diagrammatically representing a typical excavator of the type with which the present invention may be used;





FIG. 2

is an enlarged view of the dipper stick, bucket and bucket linkage of the excavator, with a portion of the boom broken away;





FIG. 3

is a further enlargement of the central portion of the dipper stick, with the upper and lower portions of the dipper stick broken away;





FIG. 4

is a further enlargement of the central portion of the dipper stick, with the upper and lower portions of the dipper stick broken away, as seen from the side of the dipper stick opposite that shown in FIG


3


, illustrating the mounting arrangement for the transducer sheath and a clip that secures the extensible cable to the piston rod;





FIG. 5

is a further enlargement of the lower portion of the dipper stick, with the upper and lower portions of the dipper stick broken away, as seen from the same side of the dipper stick shown in

FIG. 4

, and illustrating the transducer mounting arrangement and the clip in greater detail;





FIG. 6

is an exploded enlargement of the upper end of the hydraulic actuator associated with the dipper stick and bucket linkage, illustrating the cable extension linear position transducer and the transducer mounting that secures the casing of the transducer to the hydraulic cylinder;





FIG. 7

is an enlarged partial sectional view of the rigid end portion of the transducer sheath;





FIG. 8

is a side view of the transducer;





FIG. 9

is a sectional view of the transducer, taken generally along line


9


-


9


of

FIG. 8

;





FIG. 10

is an enlargement of the hydraulic actuator associated with the dipper stick and bucket linkage, illustrates the cable extension linear position transducer and mounting arrangement in an alternative embodiment of the present invention; and,





FIG. 11

is an enlargement of the pulley system of FIG.


10


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Reference is now made to

FIGS. 1-3

, which illustrate a typical excavator


10


of the type with which the present invention may be used. Excavator


10


includes ground engaging tracks


12


, and a body


14


which has an operator cab


16


. A boom


18


is pivotally attached to body


14


at


20


. Boom


18


is also pivotally attached to hydraulic actuator


22


, which is secured to body


14


at


24


in such a manner that extending actuator


22


causes boom


18


to be raised, and retracting actuator


22


causes boom


18


to be lowered. In similar fashion, dipper stick


26


is pivotally attached to the end of boom


18


at


28


. Hydraulic actuator


30


is pivotally attached to boom


18


at


32


, and to dipper stick


26


at


34


, such that extending actuator


30


causes dipper stick to be rotated in a clockwise direction as seen in

FIG. 1

, and retracting actuator


30


causes dipper stick to be rotated in a counterclockwise direction as seen in FIG.


1


.




In turn, excavator bucket


36


is mounted on a bucket linkage


38


that is pivotally secured to the end of the dipper stick. Bucket linkage


38


includes a pair of parallel links


40


(only one of which is visible in FIGS.


1


-


3


), a pair of parallel links


42


(both of which are visible in

FIG. 3

) and a pair of parallel links


44


(only one of which is visible in

FIGS. 1-3

) to which bucket


36


is attached. Links


40


and


44


are pivotally attached to dipper stick


26


at


46


and


48


, respectively, and to links


42


at


50


and


52


, respectively.




The excavator


10


further includes a hydraulic actuator


54


having a hydraulic cylinder


56


pivotally connected to the dipper stick


26


at


58


between a pair of ridges


59


. The hydraulic actuator


54


has a piston rod


60


that is pivotally connected to the bucket linkage


38


at


50


. Extension or contraction of the hydraulic actuator


54


causes the excavator bucket


36


to be pivoted by the bucket linkage


38


with respect to the dipper stick


26


.




The present invention provides an arrangement for determining the relative angular orientation between a first machine element, the dipper stick


26


, and a second machine element, the excavator bucket


36


, including the bucket linkage


38


, where movement is effect by means of an extensible hydraulic actuator


54


which includes cylinder


56


and piston rod


60


. It will be appreciated, however, that this invention has application to constructions in which any sort of linear actuator has linearly moveable elements which cause pivotal or linear movement between machine elements.




In order to monitor the relative position of the bucket


36


and the dipper stick


26


, the extension of hydraulic actuator


54


is determined. Once the extension of the actuator


54


is measured, it is a straightforward calculation, based on the geometry of the dipper stick


26


, bucket


36


, actuator


54


, and linkage


38


, to determine the relative positions of the bucket


36


and dipper stick


26


.




As best seen in

FIGS. 4-6

, but with continuing reference to

FIGS. 1-3

, the arrangement of the present invention includes a cable extension linear position transducer


62


having a transducer casing


64


, a sheath


66


extending from the casing


64


, and an extensible cable


68


that extends from the sheath


66


. Transducer


62


may be generally of the type available from UniMeasure, Inc., 501 SW Second Street, Corvallis, Oreg. 97333, or from Space Age Control, Inc., 38850 20


th


Street East, Palmdale, Calif. 93550, although a transducer construction is illustrated and described below with respect to

FIGS. 7-9

. Such a cable extension linear position transducer does not require critical alignment, is compact in size, rugged, dependable, and is easily installed and serviced. This type of transducer, also known as a string pot, a yo-yo pot, a cable displacement transducer, and a draw wire transducer, provides an electrical output in dependance upon the extent to which the extensible cable is unreeled from the transducer. The cable is attached to a moving object and, as movement occurs, the cable extracts and retracts. A spring within the transducer maintains tension in the cable. The movement of the cable rotates a precision potentiometer, encoder, servo, or synchro within the transducer that produces an electrical output indicative of the cable travel. This, then, effectively translates into an indication of the extension of hydraulic actuator


54


.




The extensible cable


68


has a second cable portion


69


which extends from sheath


66


. Cable portion


69


is secured to the piston rod


60


by means of a clip


70


which, as best seen in

FIG. 5

, may take the form of a band


70


. The cable


68


also has a first cable portion


71


(

FIG. 8

) which extends from the transducer casing


64


. The first and second portions


71


and


69


are attached together within sheath


66


. Band


70


encircles the piston rod


60


, and straps the cable portion


69


to the piston rod


60


at the end of the piston rod


60


, which is adjacent the bucket linkage


38


. As used herein, “clip” is intended to mean any arrangement for securing the end of the cable


68


to the piston rod


60


, including bands, clamps, and modifications to the piston rod


60


, as well as connectors of various types, such as screws, bolts, and pins.




As best seen in

FIG. 6

, a transducer mounting


72


secures the casing


64


of the cable extension linear position transducer


62


to the hydraulic cylinder


56


in fixed relationship. The mounting


72


includes mounting plate


74


which is attached to the casing


64


by means of three threaded bolts


75


(only one of which is shown). Mounting plate


74


is secured to the cylinder


56


by means of U-bolt


76


and nuts


78


(only one of which is shown). U-bolt


76


extends over the cylinder


56


and through openings


80


in mounting plate


74


, where the threaded ends of U-bolt


76


are engaged by nuts


78


, clamping the mounting


72


to the cylinder


56


. If desired, plate


74


may be curved or slightly V-shaped to conform to the exterior of cylinder


56


. As used herein, “transducer mounting” is intended to mean any type of mechanical arrangement for securing the casing


64


of the cable extension linear position transducer


62


to the hydraulic cylinder


54


in fixed relationship, whether or not directly or indirectly, and includes brackets, bands, clamps, and connectors of various types including screws, bolts, and pins. By this arrangement, extension or contraction of the hydraulic actuator


54


causes the output of the transducer


62


to vary, thus providing an electrical output indicating the extension of the actuator


54


and the relative angular orientation of the excavator bucket


36


with respect to the dipper stick


26


. As stated previously, although the output of the transducer


62


does not directly indicate the orientation of the bucket


36


, the output of the transducer


62


does however directly correlate with the orientation of the bucket


36


.




A mounting for securing the sheath


66


to the hydraulic cylinder


56


near the end of the cylinder


56


from which the piston rod


60


emerges includes a pair of bands


82


which strap the sheath


66


to the cylinder


56


. As seen in

FIGS. 4 and 6

, other bands


84


may also be used to strap the sheath to the cylinder


56


. As will be noted,

FIGS. 2 and 3

illustrate the sheath


66


and the extensible cable


68


extending along the cylinder


56


and piston rod


60


on the sides thereof which directly face the dipper stick


26


. This orientation provides maximum protection from damage which could be caused by the sheath


66


or the cable


68


contacting debris during operation of the excavator. While providing maximum shielding of the sheath


66


and cable


68


, in some applications, this orientation may increase the risk of damage to sheath


66


or cable


68


from material that may become trapped between the hydraulic actuator


54


and the dipper stick. A compromise in the orientation is shown in

FIGS. 4-6

, in which the sheath


66


and extensible cable


68


extend along the cylinder


56


and the piston rod


60


on the sides thereof generally, but not directly facing the dipper stick


26


. By this arrangement, the sheath


66


and extensible cable


68


are partially protected by the cylinder


56


and piston rod


60


, but the cable


68


and sheath


66


will not be damaged should material become lodged between the dipper stick


26


and the hydraulic actuator


54


. It will be appreciated additionally that mounting transducer


62


such that it is positioned between ridges


59


also provides protection for the casing


64


of the transducer


62


.




Reference is now made to

FIG. 7

, in conjunction with

FIGS. 4 and 5

, which illustrates the construction of sheath


66


in greater detail. The sheath


66


includes a rigid end portion


86


from which cable portion


69


extends, and a flexible sheath portion


88


. Rigid end portion


86


and flexible sheath portion


88


are joined together by fitting


89


. The rigid end portion


86


provides a means of positioning the cable


68


such that the cable emerges from sheath


66


in close proximity to the piston rod


60


and extends to clip


70


in close proximity to piston rod


60


. Maintaining cable


68


close to piston rod


60


tends to shield cable


68


and makes damage to cable


68


less likely. As seen in

FIG. 7

, the rigid end portion


86


includes an outer rigid tube


90


, an inner rigid tube


92


, within the outer rigid tube


90


, and a flexible liner


94


within the inner rigid tube


92


. Tubes


90


and


92


are preferably metal, such as for example stainless steel. Liner


94


is preferably a polypropylene woven jacket, which facilitates the smooth movement of cable portion


69


through end portion


86


. Utilizing two tubes


90


and


92


makes crimping and restriction of movement of cable portion


69


less likely, when the rigid end portion is bent into the shape illustrated in the drawings.




Reference is now made to

FIGS. 8 and 9

, which illustrate the construction of the cable extension linear position transducer


62


. As stated previously, the extensible cable


68


has a second cable portion


69


that is secured to the piston rod


60


and a first cable portion


71


, which extends from the transducer casing. Cable portion


71


extends from the transducer casing


64


and is attached to second cable portion


69


within the sheath


66


. These cable portions are attached together by means of clips (not shown), which travel within the flexible sheath portion


88


. Should the second cable portion


69


(the portion of the cable


68


which is exposed outside of sheath


66


) be torn or cut, the cable


71


will be rapidly rewound onto cable reel


96


. A spring loaded bumper


98


, surrounding the opening from which first cable portion


71


extends, will cushion the impact of the clips that join the cable portions together striking a fitting


100


which extends from casing


64


. This prevents the clips from being broken from the end of cable portion


71


, and facilitates replacement of cable portion


69


.




For purposes of clarity, the cable portion


71


has been removed from the sectional view of

FIG. 9

, as has the helical spring, which spirals within annular space


102


defined by cable reel


96


. The helical spling is attached to reel


96


and to the portion


104


of casing


64


, such that as the cable portion is withdrawn from the transducer and unwound from the reel


96


, the helical spring becomes increasingly coiled and the cable


68


is maintained under tension as piston rod


60


moves in either direction.




The reel


96


has a hub portion


106


which is pressed on connector


108


. Reel


96


rotates within self-lubricating bushing


110


. Connector


108


is, in turn, pinned to shaft


112


of optical quadrature encoder


114


. Encoder


114


provides an electrical output via conductors


116


to electrical connector


118


. The electrical output from connection


118


may be accumulated, providing an indication of the then current extension or contraction of the hydraulic actuator


54


. This, in turn, is directly related to the relative angular orientation between the excavator bucket


36


and the dipper stick


26


.




As will be appreciated, the arrangement of the present invention is operated under adverse environmental conditions. Accordingly, it is desirable to seal the casing


64


, and especially the portion of the casing


64


in which encoder


114


is mounted. For this purpose, seals


120


,


122


,


124


, and


126


are provided.




The flexible sheath portion


88


is attached to the transducer casing


64


at fitting


100


. It will be further appreciated that sheath portion


88


may be subjected to ambient temperature fluctuations when the arrangement of the present invention is operated at a job site. This temperature change may undesirably lengthen or shorten sheath portion


88


which could result in an error in the electrical output from transducer


62


. In order to prevent this, it may be desired to couple sheath portion


88


to fitting


100


by an arrangement that permits the sheath portion to slip over the fitting, compensating for changes in the length of the sheath portion


88


which result from temperature changes.





FIGS. 10 and 11

illustrate an alternative embodiment of the present invention. As will become apparent, the mechanical components of this embodiment are designed to be particularly rugged and useful for operation in adverse environmental conditions. The illustrated mechanical arrangement ensures that the extensible cable


68


remains moveable within the sheath


66


in a wet environment. In the previous configuration, the second cable portion


69


connecting to the piston rod


60


by clip


70


is mostly unprotected from environmental elements as it extends from the rigid end portion


86


(FIG.


4


). In a wet environment, dirt falling from the bucket may collect on the exposed cable. This dirt, with each movement of the piston rod


60


, may be drawn into the rigid end portion


86


and sheath


66


. Accordingly, accumulation of dirt may clog-up the rigid end portion


86


and sheath


66


. With the rigid end portion


86


or sheath


66


blocked, thereby obstructing movement of the extensible cable


68


, the transducer


62


will fail to give accurate position information. Additionally, due to the dirt and debris coating and gathering in the sheath


66


, clearing such a blockage may require disassembling the cable


68


from the sheath


66


.




To avoid the above mentioned problems in this embodiment, as illustrated in FIG. l


0


, the second cable portion


69


is replaced with a flexible belt


200


. This flexible belt can made of any suitable material that functions well in the various environmental elements encountered. One such material is neoprene. As mentioned above, the flexible belt


200


is attached to the first cable portion


71


within the sheath


66


at a first end attachment


204


, forming together an extensible belt cable


206


. This first end attachment


204


is preferably a swivel joint coupled to the first cable portion


71


to prevent the flexible belt from being twisted by movement of first cable portion. The flexible belt


200


at an opposed end to the first end attachment


204


, is conventionally coupled to the clip


70


by a second end attachment


210


. The second end attachment


210


is preferably an eyelet attachment (not shown) crimped to an end of the flexible belt and bolted to the clip


70


.




It is desirable to provide for slowing the movement of the cable portion in the event that it is fully retracted into the transducer


62


. To accomplish this a ball


73


is attached to the first cable portion


71


, and a braking tube


99


, preferably made of silicon, is inserted within the sheath


66


adjacent the fitting


100


, which attaches the sheath


66


to the casing


64


. It is to be appreciated that the outer diameter of the ball


73


is smaller than the inner diameter of the sheath


66


to permit free movement of cable portion


71


. However, should the flexible belt


200


break, the braking tube


99


, having an inner tube diameter slightly less than the outer diameter of the ball


73


, will slow movement of the first cable portion


71


as it is retracted into the transducer


62


, thereby reducing any impact on the components of the transducer


62


. If desired, the first end attachment


204


could have a diameter sized slightly larger then the inner tube diameter of the braking tube


99


, thereby eliminating the need for the ball


73


. However, it is to be appreciated that the ball


73


is attached to the first cable portion


71


a distance from the first end attachment


204


so that when the ball is stopped within the braking tube


99


, the first end attachment will not be embedded within the braking tube. This will provide for easier extensible belt cable access and replacement.




In this alternative arrangement, the rigid end portion


86


and fitting


89


(

FIG. 5

) are replaced with a belt pulley system


212


, as shown in FIG.


11


. The belt pulley system


212


consists of a support bracket


216


that is coupled to the hydraulic cylinder


56


by bands


82


. Support bracket


216


secures sheath


66


adjacent to hydraulic cylinder


56


. The pulley system


212


further has a pair of belt pulleys


228


and


232


coupled to an extension bar


224


which is firmly attached to the support bracket


216


by a pair of clamping screws


218


. It is to be appreciated that the extension bar can be repositioned in the bracket


216


by loosening clamping screws


218


, allowing the extension bar to slide freely in the bracket.




The extension bar


224


is sized and shaped to ensure that the flexible belt


200


, when engaged in the belt pulleys


228


and


232


, is positioned in close proximity to the piston rod


60


and extends to clip


70


in close proximity to piston rod


60


. Preferably, the belt pulleys


228


and


232


are set such that the portion of the belt extending between them is at approximately a right angle to the piston rod


60


. The first belt pulley


228


is positioned on the extension bar


224


a distance d


1


directly from second belt pulley


232


. The mounting arrangements for the belt pulleys


228


and


232


are such that the positions of the pulleys


228


and


232


may be adjusted. It is to be appreciated that distance d


1


can be adjusted to maintain proper tension between the flexible belt and belt pulleys, as the pulleys


228


and


232


are preferably fixed to the extension bar individually by a set screw (not shown). Due to environmental concerns, it is preferable that an ultra high molecular weight polyethylene be used for the belt pulleys in combination with tungsten carbide pins for the pulleys' mounting posts


238


.




The extension bar


224


has a length x


1


, such that the second belt pulley


232


is located at a close proximity to the piston rod


60


and the end of the hydraulic cylinder


56


from which the piston rod


60


emerges. It is to be appreciated the both distance d


1


and length x


1


can further vary depending on the dimension of the hydraulic cylinder


56


and the mounting position of the pulley system to the hydraulic cylinder by bands


82


. Additionally, it is to be appreciated that belt pulleys


228


and


232


are over-sized relative to the flexible belt


200


to provide for a very loose fit so that dirt and debris will not interfere with movement of the belt thereon. In this arrangement, each belt pulley has a outside diameter ranging from 0.5 to 0.75 inch, preferably 0.625 inch, an inside diameter ranging from 0.25-0.5 inch, preferably 0.4 inch, and a width of 0.2-0.5 inch, preferably 0.375 inch, to accommodate a flexible belt having a width of 0.125-0.2 inch, preferably 0.1875 inch. Further, it is to be appreciated that the sheath


66


in this embodiment includes only the flexible sheath portion


88


, which is sized to allow the flexible belt


200


to move freely within. In this manner, attached dirt and debris will not interfere with the movement of flexible belt


200


within the flexible sheath portion


200


. Moreover, elimination of the rigid end portion


86


and fitting


89


in this embodiment facilitates easier belt replacement when necessary.




Having described the present invention in detail and by reference to various embodiments thereof, it will be apparent that certain modifications and variations are possible without departing from the scope of the invention defined in the appended claims.



Claims
  • 1. An arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator, the excavator bucket being mounted on a bucket linkage pivotally secured to the end of the dipper stick, the excavator including an hydraulic actuator having an hydraulic cylinder pivotally connected to said dipper stick and a piston rod pivotally connected to said bucket linkage, whereby extension or contraction of said hydraulic actuator causes said excavator bucket to be pivoted by said bucket linkage with respect to said dipper stick, comprising:a cable extension linear position transducer having a transducer casing, a sheath extending from said casing, and an extensible cable extending from said sheath, said transducer providing an electrical output related to the extension of said cable from said sheath; a transducer mounting for securing said casing of said cable extension linear position transducer in fixed relationship to said hydraulic cylinder; a pulley system for positioning said cable extending from said sheath in close proximity to said piston rod; and a clip for securing said extensible cable to said piston rod, whereby extension or contraction of said hydraulic actuator causes the electrical output of said transducer to vary, thus providing an electrical output indicating the relative annular orientation of said excavator bucket with respect to said dipper stick.
  • 2. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 1, in which said clip includes a clamp around said piston rod, clamping said cable to said piston rod adjacent said bucket linkage.
  • 3. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 1, wherein said pulley system comprises of a support bracket for securing said sheath to said hydraulic cylinder near the end of said cylinder from which said piston rod emerges.
  • 4. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 3, in which said pulley system further comprises of an extension bar supporting a pair of pulleys, and said extension bar is attached to said support bracket.
  • 5. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 4, wherein said extension bar is sized and shape such that said cable emerging from said sheath is positioned by said pulley system in close proximity to said piston rod and extends to said clip in close proximity to said piston rod.
  • 6. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 4, in which said pair of pulleys are oversized relative to said cable to provided for a sloppy engagement.
  • 7. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 1, in which said cable extension linear position transducer is mounted such that said sheath and extensible cable extend along said cylinder and said piston rod on the sides thereof generally facing said dipper stick, whereby said sheath and extensible cable are partially protected by said cylinder and piston rod.
  • 8. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 7, in which said cable extension linear position transducer is mounted such that said sheath and extensible cable extend along said cylinder and said piston rod on the sides thereof generally, but not directly facing said dipper stick, whereby said sheath and extensible cable are partially protected by said cylinder and piston rod, but said cable and sheath will not be damaged should material become lodged between said dipper stick and said hydraulic cylinder and piston rod.
  • 9. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 7, in which said cable extension linear position transducer is mounted such that said sheath and said extensible cable extend along said cylinder and said piston rod on the side thereof directly facing said dipper stick.
  • 10. The arrangement for determining the relative angular orientation of an excavator bucket with respect to the dipper stick of an excavator according to claim 1, in which said extensible cable includes a first cable portion extending from said transducer casing, and a flexible belt portion extending from said sheath, said first cable portion and said flexible belt portion being attached together within said sheath.
  • 11. An arrangement for determining the relative angular orientation between a first machine element and a second machine element, said first and second machine elements being pivotally connected, and an hydraulic actuator having an hydraulic cylinder pivotally connected to said first machine element and a piston rod pivotally connected to said second machine element, whereby extension or contraction of said hydraulic actuator causes relative pivotal movement between said first and second machine elements, comprising:a cable extension linear position transducer having a transducer casing, a sheath extending from said casing, and a first cable portion attached to said transducer at one end, to a flexible belt portion at another end, forming together an extensible belt cable, said flexible belt portion extending from said sheath, said transducer providing an electrical output related to the extension of said belt from said sheath, a transducer mounting for securing said casing of said cable extension linear position transducer in fixed relationship to said hydraulic cylinder, a pulley system for positioning said flexible belt extending from said sheath in close proximity to said piston rod; and a clip for securing said flexible belt cable to said piston rod, whereby extension or contraction of said hydraulic actuator causes the electrical output of said transducer to vary, thus providing an electrical output indicating the relative angular orientation between said first machine element and said second machine element.
  • 12. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 11, in which said clip includes a band around said piston rod, strapping said flexible belt portion to said piston rod adjacent said second machine element.
  • 13. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 11, wherein said pulley system further comprising a support bracket for securing said sheath to said hydraulic cylinder near the end of said cylinder from which said piston rod emerges.
  • 14. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 13, in which said support bracket further supports an extension bar for positioning the flexible belt portion in close proximity to said piston rod allowing said flexible belt portion to extend to said clip in close proximity to said piston rod.
  • 15. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 14, in which said extension bar supports a pair of belt pulleys for positioning the flexible belt portion in close proximity to said piston rod allowing said flexible belt portion to extend to said clip in close proximity to said piston rod.
  • 16. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 11, in which said cable extension linear position transducer is mounted such that said sheath and extensible belt cable extend along said cylinder and said piston rod on the sides thereof generally facing said first machine element, whereby said sheath and extensible belt cable are partially protected by said cylinder and piston rod.
  • 17. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 16, in which said cable extension linear position transducer is mounted such that said sheath and extensible belt cable extend along said cylinder and said piston rod on the sides thereof generally, but not directly facing said first machine element, whereby said sheath and extensible belt cable are partially protected by said cylinder and piston rod, but said belt cable and sheath will not be damaged should material become lodged between said first machine element and said hydraulic cylinder and piston rod.
  • 18. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 16, in which said cable extension linear position transducer is mounted such that said sheath and said extensible cable extend along said cylinder and said piston rod on the side thereof directly facing said dipper stick.
  • 19. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 14, in which said extension bar can be adjusted as necessary to position the flexible belt portion in close proximity to said piston rod allowing said flexible belt portion to extend to said clip in close proximity to said piston rod.
  • 20. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 14, in which said pulleys can be adjusted on said extension bar as necessary to position the flexible belt portion in close proximity to said piston rod allowing said flexible belt portion to extend to said clip in close proximity to said piston rod.
  • 21. The arrangement for determining the relative angular orientation between a first machine element and a second machine element according to claim 11, in which a braking tube is inserted within said sheath adjacent to said casing.
CROSS-REFERENCE TO RELATED APPLICATIONS

This is a Continuation-in-Part of patent application Ser. No. 08/984,861 filed Dec. 4, 1997, now U.S. Pat. No. 6,099,235.

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Continuation in Parts (1)
Number Date Country
Parent 08/984861 Dec 1997 US
Child 09/465043 US