The present disclosure generally relates to power tools. In particular, an arrangement for a power tool, a front part attachment comprising an arrangement, and a power tool comprising an arrangement or a front part attachment, are provided.
Some industrial power tools comprise a front part attachment having an elongated body and an output member. The output member may for example engage a nut for rotation of the nut. In some situations, it is desired to change an angle of the elongated body relative to a main body of the power tool. This is referred to as indexing. One reason for this may be to provide an improved access of the output member to narrow spaces.
Power tools comprising such indexable elongated body are known. However, with some prior art power tools, there is a risk that the elongated body rotates during indexing if a drive of the power tool is actuated by mistake. This may cause severe injuries to the user. For example, if the output member is engaged with a nut and the elongated body starts to rotate, the main body moves forcefully and user's hand might be squeezed. If the output member is in the air and the elongated body rotates due to actuation of the drive, the elongated body will spin like a propeller in the air with a high risk of injuries.
One object of the present disclosure is to provide an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure, which arrangement enables a secure operation.
A further object of the present disclosure is to provide an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure, which arrangement enables a secure indexing of an elongated body of a front part attachment.
A still further object of the present disclosure is to provide an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure, which arrangement has a compact design.
A still further object of the present disclosure is to provide an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure, which arrangement provides an improved user experience.
A still further object of the present disclosure is to provide an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure, which arrangement enables efficient detachment of a front part attachment.
A still further object of the present disclosure is to provide an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure, which arrangement solves several or all of the foregoing objects in combination.
A still further object of the present disclosure is to provide a front part attachment solving one, several or all of the foregoing objects.
A still further object of the present disclosure is to provide a power tool solving one, several or all of the foregoing objects.
According to a first aspect, there is provided an arrangement for a power tool having a base structure and a drive shaft rotatable relative to the base structure about a rotation axis, the arrangement comprising a drive part for rotational locking to the drive shaft with respect to the rotation axis; a base part for fixation to the base structure; and an output element having an indexing part and a driven part rotatable relative to the indexing part about the rotation axis; wherein the output element is movable along the rotation axis relative to the drive part and the base part from a locked position where the indexing part engages the base part and the driven part engages the drive part, to an intermediate position where indexing part engages the base part and the driven part is disengaged from the drive part, and further to an unlocked position where the indexing part is disengaged from the base part and the driven part is disengaged from the drive part.
When the indexing part is disengaged from the base part in the unlocked position, the output element can be removed or indexed (reoriented with respect to the rotation axis). The arrangement may be an adapter for a front part attachment. In this case, the arrangement may be referred to as a quick index/change adapter.
The intermediate position of the output element lies between the locked position and the unlocked position. Thus, when releasing the output element, the output element first moves from the locked position to the intermediate position, and then moves from the intermediate position to the unlocked position. Since the output element has to move to the intermediate position before reaching the unlocked position, the arrangement ensures that the driven part is disengaged from the drive part before the indexing part is disengaged from the base part. That is, the indexing part can never be disengaged from the base part before the driven part has been disengaged from the drive part. In this way, the output element (and any elongated body fixed thereto) cannot start to spin and injure a user should the drive of the power tool accidentally be activated.
The arrangement may be said to comprise an indexing interface and a drive interface. The indexing interface comprises the base part and the indexing part. The drive interface comprises the drive part and the driven part.
The indexing part and the driven part may be locked to each other along the rotation axis. That is, the driven part may only move relative to the indexing part in one degree of freedom (a rotation about the rotation axis). The output element may comprise a bearing allowing relative rotation between the driven part and the indexing part about the rotation axis.
The power tool may for example be a tightening tool, such as a screwdriver or nutrunner. The arrangement can be used in conjunction with power tool accessories, such as a front part attachment.
Each of the base part and the indexing part may be cylindrical. The indexing part may be arranged radially inside the base part with respect to the rotation axis. The base part and the indexing part may be concentric with the rotation axis.
The drive part and the driven part may be concentric with the rotation axis. The drive part and the driven part may be arranged radially inside the base part and the indexing part. The drive part may be hollow for receiving the drive shaft.
A movement direction of the output element from the locked position to the unlocked position may be referred to as an unlocking direction. Conversely, a movement direction of the output element from the unlocked position to the locked position may be referred to as a locking direction.
The arrangement may further comprise a blocking device configured to adopt a blocked state where the output element is held in the locked position and an unblocked state where the output element is allowed to move from the locked position to the unlocked position. When the blocking device adopts the unblocked state, a front part attachment comprising the output element may be released from the power tool, either by pulling the front part attachment or by gravity. In the former case, the arrangement may further comprise a stopping member, such as a stopping ring, preventing the front part attachment from falling out by gravity.
The indexing part may comprise an engageable structure. In this case, the blocking device may comprise a blocking member, movable along the rotation axis between a blocked position and an unblocked position, and an engaging member. Furthermore, in this case, the blocking member may comprise a guide surface arranged to force the blocking member into engagement with the engageable structure when the blocking member adopts the blocked position and the output element adopts the locked position.
The engageable structure may be a recess, such as an annular recess. The engaging member may be a ball.
The blocking member may be a blocking ring. The blocking member may be concentric with respect to the rotation axis. The blocking member may be moved in the locking direction from the blocked position to the unblocked position.
The blocking device may further comprise a blocking force element arranged to force the blocking member from the unblocked position to the blocked position. The blocking force element may be a spring, such as a compression coil spring. Such coil spring may be conical.
The indexing part and the base part may be configured to engage by means of a shape lock in the locked position and in the intermediate position. The base part may comprise a base spline and the indexing part may comprise an indexing spline configured to engage the base spline.
The indexing spline may comprise a plurality of indexing teeth. Each indexing tooth may be formed with a curved profile on a side of the engageable structure. The engaging member may engage one or more of the curved profiles when the output element adopts the unlocked position. In this way, the engaging member can prevent the output element from falling out from the base part by gravity.
The base spline and the indexing spline may each comprise teeth oriented radially with respect to the rotation axis. The base spline may face radially inwards and the indexing spline may face radially outwards, or vice versa.
The driven part and the drive part may be configured to engage by means of a shape lock in the locked position. The drive part may comprise a drive spline and the driven part may comprise a driven spline configured to engage the drive spline. As long as the indexing spline does not engage the base spline, the driven spline also cannot engage the drive spline. A largest length of the base spline and the indexing spline along the rotation axis may be at least twice as long as a largest length of the drive spline and the driven spline along the rotation axis.
The drive spline and the driven spline may each comprise teeth oriented axially with respect to the rotation axis. This contributes to a very compact design of the arrangement. The drive spline may face axially in one direction along the rotation axis, and the driven spline may face axially in an opposite direction along the rotation axis. The drive part and the driven part may be arranged to meet end to end. The drive part, the drive spline, the driven part and the driven spline may form a dog clutch.
The arrangement may further comprise an alignment force element arranged to force the drive part away from the drive shaft along the rotation axis. The drive part may thus be movable relative to the drive shaft along the rotation axis while being rotationally locked to the drive shaft. The alignment force element enables the output element to be moved from the intermediate position to the locked position even if the drive spline and the driven spline are not correctly aligned. In this way, the output element is never prevented by the drive interface to move to the locked position. If the driven spline meet the drive spline “top land to top land” when moving the output element from the intermediate position to the locked position, the driven part will push the drive part along the rotation axis against the force of the alignment force element. Once the drive part starts to rotate, the teeth of the drive spline will immediately be pushed in between the teeth of the driven spline by the force from the alignment force element, such that the driven spline engages the drive spline. The alignment force element enables a compact design of the arrangement. The alignment force element may be a spring, such as a compression coil spring. Such coil spring may be conical.
According to a second aspect, there is provided a front part attachment for a power tool, the front part attachment comprising an arrangement according to the first aspect. By means of the arrangement, the front part attachment is detachably attachable to a main body of the power tool.
The front part attachment may comprise an elongated body extending perpendicularly to the rotation axis. The elongated body may be a housing. The front part attachment may for example be used in confined spaces where it is not possible to use an ordinary attachment, due to that it is difficult to access the bolt or nut of the joint to be tightened. The front part attachment may be referred to as a crowfoot, a gear front attachment or an offset attachment.
The front part attachment may comprise an output member and a drive transmission arranged to transmit a rotation of the driven part to a rotation of the output member. The front part attachment may comprise an input gear wheel and plurality of intermediate gear wheels that transmit a rotation of the input gear wheel to a rotation of the output member. The output member may comprise an output interface for engaging a bolt or a nut. The input gear wheel may be fixed to the driven part, e.g. integrally formed with or rigidly connected thereto. One, several or all of the intermediate gear wheels may lie on a line interconnecting a center of the input gear wheel with a center of the output member. In addition to the thickness of the elongated body, the front part attachment may correspond to a sum of a width of the gear wheels.
The elongated body may be fixed to, or integrally formed with, the indexing part. By disconnecting the driven part from the drive part (in the intermediate position) before the indexing part is disengaged from the base part (in the unlocked position), the arrangement makes it impossible for the elongated body to start spinning should the drive of the power tool accidentally be activated.
When the output element has been moved to the unlocked position and the front part attachment has been removed, the front part attachment may be replaced with a different front part attachment with the same interfaces, e.g. a brand new front part attachment and/or a front part attachment of different functionality.
According to a third aspect, there is provided a power tool comprising the base structure, the drive shaft, and an arrangement according to the first aspect or a front part attachment according to the second aspect. The base structure may be a tool head of the power tool.
The base part may be fixed to the base structure. The base part may for example be threaded and/or glued to the base structure.
The drive part may be rotationally locked to the drive shaft with respect to the rotation axis. The drive part may be hollow and receive the drive shaft. The drive shaft and the drive part may have corresponding profiles, such as polygonal profiles.
Further details, advantages and aspects of the present disclosure will become apparent from the following description taken in conjunction with the drawings, wherein:
In the following, an arrangement for a power tool, a front part attachment comprising an arrangement, and a power tool comprising an arrangement or a front part attachment, will be described. The same or similar reference numerals will be used to denote the same or similar structural features.
The power tool 10 of this specific example is a handheld power tool for tightening a nut. The power tool 10 may for example be driven electrically. The power tool 10 of this example further comprises a driving command element 18, here exemplified as a lever rotatable relative to the main body 12.
As shown in
The power tool 10 of this example further comprises a control system 26, a motor 28 and a motor transmission 30. The motor transmission 30 is configured to transmit a rotation of the motor 28 to a rotation of the drive shaft 22 in a manner previously known as such. The control system 26 is in signal communication with the motor 28. The control system 26 is configured to control a rotational direction and a torque of the drive shaft 22.
Referring now particularly to
As further shown in
The front part attachment 14 further comprises an output member 38 at a distal end of the elongated body 36. When the front part attachment 14 is attached to the main body 12 and the driving command element 18 is actuated, the output member 38 is caused to rotate, for example in order to tighten a nut.
The drive part 40 is rotationally locked to the drive shaft 22 with respect to the rotation axis 24. In this example, the drive part 40 is however allowed to move relative to the drive shaft 22 along the rotation axis 24. The drive part 40 is concentric with the rotation axis 24. The drive part 40 is here arranged radially inside each of the base part 32, the indexing part 42 and the driven part 46 with respect to the rotation axis 24. The drive part 40 of this example is hollow for receiving the drive shaft 22. To this end, both the drive part 40 and the drive shaft 22 have corresponding square profiles.
The driven part 46 of this example is cylindrical and concentric with the rotation axis 24. The driven part 46 is arranged radially inside the indexing part 42 and the base part 32 with respect to the rotation axis 24. The driven part 46 and the indexing part 42 are locked to each other along the rotation axis 24. By means of the bearing 44, the driven part 46 is rotatable relative to the indexing part 42 about the rotation axis 24.
The indexing part 42 of this example is cylindrical and concentric with the rotation axis 24. The indexing part 42 of this example is arranged radially inside the base part 32 with respect to the rotation axis 24. The indexing part 42 is fixed to the elongated body 36.
The front part attachment 14 comprises a drive transmission 50. The drive transmission 50 is configured to transmit a rotation of the driven part 46 about the rotation axis 24 to a rotation of the output member 38. The drive transmission 50 of this example comprises an input gear wheel 51. The input gear wheel 51 is fixed to the driven part 46, here integrally formed with the same.
The drive transmission 50 of this example further comprises a plurality of intermediate gear wheels 53a-53c. The drive transmission 50 of this specific example comprises a first intermediate gear wheel 53a meshing with the input gear wheel 51, a second intermediate gear wheel 53b meshing with the first intermediate gear wheel 53a, and a third intermediate gear wheel 53c meshing with the second intermediate gear wheel 53b and with the output member 38. In this example, each of the intermediate gear wheels 53a-53c is positioned on a line between the input gear wheel 51 and the output member 38.
The blocking spring 54 is one example of a blocking force element according to the present disclosure. The blocking spring 54 is here exemplified as a conical compression coil spring. The blocking spring 54 forces the blocking ring 34 relative to the base part 32 (downwards in
The ball 56 is one example of an engaging member according to the present disclosure. The ball 56 cooperates with the guide surface 58.
The arrangement 16 of this example further comprises a stopping member 62, here exemplified as a stopping ring concentric with the rotation axis 24. The stopping member 62 is fixed with respect to the base part 32. The base part 32 and the stopping member 62 form an opening for receiving the ball 56.
The indexing part 42 here comprises an annular recess 64. The recess 64 is one example of an engageable structure according to the present disclosure. The recess 64 is concentric with the rotation axis 24 and faces radially outwards. The ball 56 also cooperates with the recess 64.
The arrangement 16 of this example further comprises an alignment spring 66. The alignment spring 66 is one example of an alignment force element according to the present disclosure. The alignment spring 66 is here exemplified as a conical compression coil spring. The alignment spring 66 forces the drive part 40 away from the drive shaft 22 along the rotation axis 24 (downwards in
As shown in
Furthermore, the blocking device 52 is in a blocked state 86 in
In
In the intermediate position 98, the driven spline 78 is disengaged from the drive spline 76. The driven part 46 therefore cannot be rotated by the drive part 40. However, the indexing spline 74 is still engaged with the base spline 72 in the intermediate position 98. Thus, the indexing part 42 still cannot rotate relative to the base part 32.
As shown in
Due to the guide surface 58, the ball 56 is allowed to move radially outwards (with respect to the rotation axis 24) when the blocking ring 34 is lifted to the unblocked position 92 and when the output element 48 is in the intermediate position 98. The stopping member 62 prevents the ball 56 from falling out. The stopping member 62 may be of a distinguishing color, such as red. When the blocking ring 34 is in the unblocked position 92, the stopping member 62 is exposed indicating the unblocked state 94 of the blocking device 52. In the unblocked position 92 of the blocking device 52, the output element 48 is allowed to move from the locked position 84 to the intermediate position 98.
In the unlocked position 100, also the indexing spline 74 is disengaged from the base spline 72. The elongated body 36, fixed to the indexing part 42, can now be indexed or rotated as desired, for example 45° or 90° about the rotation axis 24. The exact angle available for positioning the elongated body 36 depends on the number of indexing teeth 80 of the indexing spline 74.
Since the intermediate position 98 lies between the locked position 84 and the unlocked position 100, and since the driven part 46 is disengaged from the drive part 40 in the intermediate position 98, the driven part 46 will always be disengaged from the drive part 40 before the indexing part 42 is disengaged from the base part 32. That is, the drive interface is always disengaged before the indexing interface is disengaged when pulling the output element 48 out from the base part 32. In this way, the elongated body 36 can never be accidentally rotated relative to the base structure 20 should the driving command element 18 be activated. Safety of the power tool 10 is thereby improved.
In the unlocked position 100, the ball 56 engages one of the curved profiles 82 (see
In
While the present disclosure has been described with reference to exemplary embodiments, it will be appreciated that the present invention is not limited to what has been described above. For example, it will be appreciated that the dimensions of the parts may be varied as needed. Accordingly, it is intended that the present invention may be limited only by the scope of the claims appended hereto.
Number | Date | Country | Kind |
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2130223-7 | Aug 2021 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/072829 | 8/16/2022 | WO |