The object of the invention is an arrangement, as defined in the preamble of claim 1, for reducing the displacement of an elevator car caused by a change in loading.
One general elevator solution according to prior art is a traction sheave elevator, in which the elevator machine is in the top part of the elevator hoistway or above the elevator hoistway. The suspension ropes and traction ropes of the elevator car, i.e. the elevator ropes, are conducted around the top of a traction sheave on the elevator machine and the elevator car is fixed to the first end of the elevator ropes and the counterweight to the other end. In this way the elevator ropes are roughly of the same dimension as the height of the elevator hoistway or to some extent longer. When loading this type of elevator car of an elevator according to prior art, the car moves in the vertical direction as a consequence of a change in elongation caused by a change in stress occurring in the elevator ropes.
If an elevator does not have a separate leveling function, a height difference in this case arises between the sill of the elevator car and the sill of the floor level, which height difference poses an accident risk, e.g. the risk of hitting one's foot on the sill increases, in which case there is a large tripping hazard. If, on the other hand, the elevator has a leveling function, the drive system driving the motor of the elevator must start the motor a number of times per one landing stop. This is not economic in terms of energy efficiency.
The elongation problem during loading of elevator solutions known in the art is made worse by the fact that the main floor most used by the elevator is almost always the lowermost, or almost lowermost, floor of the elevator hoistway. When the elevator machine is at the top, the elevator ropes are at their longest exactly when the elevator car is in the bottom end of the elevator hoistway, and in this case also the change in elongation of the elevator ropes caused by loading is at its greatest.
Another significant change in loading affecting the elevator ropes is caused by acceleration/braking. Especially in the acceleration phase of a full load or in an emergency braking situation, the rope tension tries to slacken in a part of the elevator roping.
The aim of the present invention is to eliminate the aforementioned drawbacks and achieve an inexpensive and easy-to-implement arrangement in which the change in elongation of the elevator ropes caused by loading of the elevator car, and the problems and accident risks caused by it, are minimized. Additionally the aim of the invention is to achieve an arrangement, which enables a soft start of the elevator car despite the stress caused by loading. Yet another aim of the invention is to achieve an arrangement, which enables the use of two or more small elevator motors, instead of one large elevator motor, in which case there is the possibility of optimizing energy consumption by using according to the loading only those motors that are needed for exactly that loading. The arrangement according to the invention is characterized by what is disclosed in the characterization part of claim 1. Other embodiments of the invention are characterized by what is presented in the other claims.
Some inventive embodiments are also discussed in the descriptive section of the present application. The inventive content of the application can also be defined differently than in the claims presented below. The inventive content may also consist of several separate inventions, especially if the invention is considered in the light of expressions or implicit sub-tasks or from the point of view of advantages or categories of advantages achieved. In this case, some of the attributes contained in the claims below may be superfluous from the point of view of separate inventive concepts. Likewise the different details presented in connection with each embodiment can also be applied in other embodiments. In addition it can be stated that at least some of the subordinate claims can in at least some situations be deemed to be inventive in their own right.
In the invention the displacement of the elevator car caused by a change in loading is reduced by locking at least two rope pulleys corresponding to elevator ropes at least during loading of the elevator car. The elevator ropes comprise at least one rope element above the elevator car and at least one rope element below the elevator car and at least one pretensioning means acting on the elevator ropes. The elevator roping travels via a number of rope pulleys and at least two of the rope pulleys are traction sheaves that the hoisting machine rotates. Preferably of the rope pulleys to be locked to be non-rotating at least one is a traction sheave, even more preferably all the rope pulleys to be locked to be non-rotating are traction sheaves.
Preferably the rope element above the elevator car and the rope element below the elevator car are essentially similar to each other. The rope elements above and below can also differ from each other.
Preferably the rope suspension above the elevator car and the rope suspension below the elevator car are essentially similar to each other. The rope elements above and below can also differ from each other, e.g. in such a way that the suspension ratio of the upper rope suspension is greater or smaller than the suspension ratio of the lower rope suspension
Preferably the pretensioning means acting on the elevator ropes brings about pretension in the rope elements, which pretension is always greater than the greatest change caused by loading in a loading situation of the elevator car.
An important manifestation of the invention is that the pretension of the elevator ropes or other rope elements, such as belts, to be used becomes so great that the pretension is always greater than the greatest change in loading in a situation of a change in loading of the elevator car, more particularly in a loading situation. By suitably controlling two elevator motors, each of which rotates its own traction sheave, the rigidity of the elevator roping seen by the elevator car can also be influenced.
One advantage, among others, of the solution according to the invention is that by means of it good controllability of loading and jerk-free starting of the elevator car are enabled. In addition, by using two or more small elevator motors, instead of one large elevator motor, the energy consumption of the elevator can be better optimized, because with small loading torques not all the motors need to be used.
Another advantage is that smaller motors result in a smaller size of the other components, in which case an advantage is obtained in transportation and installation owing to the handling of smaller and lighter units. In addition, an economy of scale is achieved because small motors and their control systems and drive systems are mass-produced, so their prices are cheaper.
In the following, the invention will be described in more detail by the aid of some examples of its embodiment with reference to the simplified and diagrammatic drawings attached, wherein
The displacement of an elevator car caused by a change in loading, i.e. more precisely of the loading of the elevator car, and the elongation of the elevator ropes supporting the elevator car can be essentially reduced by using one or more, e.g. two, counterweights and by connecting the counterweights to each other at their bottom ends with a rope element, or with a corresponding pliable element, that partly contributes to supporting the load. This type of suspension arrangement, reminiscent of a closed system, is stiffer than a conventional one, and it is exactly this that enables smaller displacement caused by loading.
In the arrangement according to
Correspondingly, the first end 3a of the second rope element 3 is fixed to the bottom end of the first counterweight 4 via a pretensioning means 6 providing a constant tensioning force, from where the rope element 3 is led downwards to pass around the bottom of the first diverting pulley 14 fixed to the bottom part of the elevator hoistway, and after this to ascend to the first diverting pulley 13 fixed to the bottom part of the elevator car 1, after passing around the top of which diverting pulley the rope element 3 is led onwards to the second diverting pulley 12 fixed to the bottom part of the elevator car 1. After it has passed around the top of the diverting pulley 12 the rope element 3 is again led downwards to pass around the bottom of the second diverting pulley 11 fixed to the bottom part of the elevator hoistway, and after this to ascend upwards to the second counterweight 4, to the bottom end of which the second end 3b of the rope element 3 is fixed.
Thus a closed loop is formed from the rope elements 2 and 3 as well as from the counterweights 4, the pretensioning of which loop is maintained with a pretensioning means 6 providing a constant tensioning force. The pretensioning of the rope elements thus achieved is dimensioned and configured to be so great that the pretensioning is always greater than the greatest change in loading in a loading situation of the elevator car 1. In practice other effects of changes in the loading states of the elevator ropes are also taken into account, e.g. accelerations and decelerations, the effect of which is at its greatest in the acceleration phase of a full load and in an emergency braking situation. Emergency braking deceleration can be considerably greater than normal acceleration. If undesired slackening of the rope is not permitted in an emergency braking situation, the elongation produced with pretensioning must be greater than the elongation of the loop produced in total by the different parts of the system. Thus the tension of the rope element 3 below the elevator car 1 that is trying to slacken during loading never goes to zero and tension is retained in both rope elements 2 and 3. In this case the other lower rope element 3 of the loop always bears a part of the load prevailing in the suspension system and therefore enables reduction of the rope elongation caused by loading.
In the arrangement are means, in connection with the diverting pulleys 11 and 14 in the bottom part of the elevator hoistway, for locking the vertical movement and rotation of the diverting pulleys 11 and 14 during the loading of the elevator car 1. The means comprise locking means 19 connected to the control system of the elevator for locking the rotational movement of the diverting pulleys 11 and 14 during loading of the elevator car 1, and linear movement prevention means 20 connected to the control system of the elevator for locking the vertical movement of the diverting pulleys 11 and 14 during loading of the elevator car 1. When the elevator car 1 starts to be loaded or its load is discharged, the control system switches the means 19, 20 on to prevent the vertical movement and rotation of the diverting pulleys 11 and 14 during the loading or unloading of the elevator car 1. The locking means 19 could also just as well be disposed in the top part of the elevator hoistway and preferably also at least one traction sheave 5a is locked with the locking means 19 to be non-rotating during loading of the elevator car 1.
The arrangement presented by
In the arrangement according to
Correspondingly, the first end 3a of the second rope element 3 is fixed to the bottom part of the elevator hoistway via a pretensioning means 6 providing a constant tensioning force, from where the rope element 3 is led upwards to pass around the top of the diverting pulley 16 fixed to the bottom end of the first counterweight 4, from where the rope element 3 is led downwards to pass around the bottom of the first diverting pulley 14 fixed to the bottom part of the elevator hoistway, and after this to ascend to the first diverting pulley 13 fixed to the bottom part of the elevator car 1. After it has passed around the top of the diverting pulley 13 the rope element 3 is again led downwards to pass around the bottom of the second diverting pulley 12a fixed to the bottom part of the elevator hoistway, and after it has passed around the bottom of this to ascend to the second diverting pulley 12 fixed to the bottom part of the elevator car 1, after passing around the bottom of which diverting pulley the rope element 3 is led onwards to the third diverting pulley 11 fixed to the bottom part of the elevator car 1. After it has passed around the bottom of the diverting pulley 11 the rope element 3 is led to ascend upwards to the second counterweight 4, after it has passed around the top of the diverting pulley 18 fixed to the bottom end of which counterweight the second rope element 3 is again led downwards to the bottom part of the elevator hoistway, to which the second end 3b of the second rope element 3 is fixed.
Thus a closed arrangement is formed from the rope elements 2 and 3 as well as from the counterweights 4, in which arrangement the tautness of the rope elements 2 and 3 is maintained with a pretensioning means 6 providing a constant tensioning force. The second rope element 3 below the arrangement bears a part of the load prevailing in the suspension system and therefore enables reduction of the rope elongation, and thereby displacement of the elevator car 1, caused by loading of the elevator car 1.
In the solution according to
All the embodiments present two hoisting machines 5 with traction sheaves 5a. There can, however, be more than two hoisting machines 5 within the scope of the inventive concept. A hoisting machine 5 and its traction sheave 5a can be disposed anywhere in the top part of the elevator hoistway whatsoever instead of the diverting pulley 8a, 10 presented and/or anywhere in the bottom part of the elevator hoistway whatsoever instead of the diverting pulley 11, 12a, 14 presented. Thus in the arrangement according to
Correspondingly, in the arrangement of
In practice, therefore, only certain paired positions of the hoisting machine 5 are advantageous from the viewpoint of proper functioning of the arrangement, although in principle the hoisting machines 5 could be disposed in more positions than are presented above, especially if the synchronization of their running is flawless.
The arrangement also comprises means for synchronizing the drive motors and electric drives of the hoisting machines 5 in such a way that all the traction sheaves 5a rotate as simultaneously as possible with each other, at the same speed and in the same direction, as well as refrain from rotating as simultaneously as possible. There can be two hoisting machines 5 or even more, e.g. 3, 4, 5, 6 or even more, but if there are more than two hoisting machines 5, synchronization of the hoisting machines 5 with each other is in practice extremely awkward.
The pretensioning means 6, of which there must be at least one for maintaining the tautness needed by the rope elements 2 and 3, can be at one or more ends 2a, 2b, 3a, 3b of a rope element 2, 3. However, it is advantageous to dispose the pretensioning means 6 essentially on the second rope element 3 below the elevator car 1, in which case a smaller rope tension acts on the pretensioning means 6 than in the rope element 2 above the elevator car 1.
In addition, the pliable rope elements 2 and 3 can be similar or different to each other. They can be belt-type elements or elements provided with transverse or oblique teeth, e.g. toothed belts, or they can also be a plurality of parallel ropes. In the arrangement according to the invention both the rope elements 2 and 3 of the elevator car 1 can function, together or separately, as a traction member moving the elevator car 1. In the solutions according to
Correspondingly, in the solution according to
In addition, the concept according to the invention also includes a solution in which the first rope element 2 above the elevator car 1 functions mainly only as a suspension member supporting the load of the elevator car 1, whereas the second rope element 3 below the elevator car 1 functions as a traction member and at the same time as an element that compensates tension and partly supports the load. In this case, correspondingly, at least two drive machines 5 of the elevator, with their traction sheaves 5a, are in the bottom part of the elevator hoistway or near it.
In the solutions according to
In the solution according to
It is advantageous for the solution according to the invention that the rope elements 2 above the elevator car 1 and the rope elements 3 below the elevator car 1 are essentially similar to each other. In this case the largest displacement caused by the loading of the elevator car 1 is at the midpoint of the elevator hoistway and the smallest is at the ends of the elevator hoistway. The smallest displacement at the ends is so small that releveling is not even needed for compensating it.
It is advantageous to implement the arrangement according to the invention in such a way that in the arrangement there are the aforementioned means 19, 20 for locking the vertical movement and rotation of the diverting pulleys 8a, 10, 11, 12, 12a and 14 in the top part and bottom part of the elevator hoistway during the loading of the elevator car 1. During loading the discharge of tension produced in the roping, i.e. in the rope elements 2 and 3, in connection with the starting of the elevator car 1 is received in a controlled manner by the motor drive of the hoisting machine 5 and by the mechanical brake. In this case the elevator car 1 is made to start moving softly without nudging caused by the sudden discharge of the tension. It is advantageous to dispose a number of small motor drives and hoisting machines 5 provided with a mechanical brake in the locations of the diverting pulleys 8a, 10, 11, 12, 12a and 14 in the top part and bottom part of the elevator hoistway, in which case displacement of the elevator car can be made to be extremely small and likewise the hoisting machines 5 can be small in both size and output power.
One part of the rope pulleys 5a, 8, 8a, 9-12, 12a, 13, 14, 15-18 of the suspension function as traction sheaves 5a, the second part as diverting pulleys 8a, 10, 11, 12a and 14 disposed in the elevator hoistway, and the third part as diverting pulleys 8, 9, 12 and 13 moving along with the elevator car 1 and also the fourth part as diverting pulleys 15-18 moving along with the counterweights.
The pretensioning means 6 comprises at least a frame part 6i, a roll 6c mounted on bearings onto an axle 6f so as to rotate freely, an adjustment means 6d rotating along with the roll 6c, and also a tensioning means 6g, the free end of which is tensioned by the aid of a spring 6j into its position in the second end of the frame part 6i. The frame part 6i is e.g. a metal plate bent into a U-shape, as viewed from above, comprising a base part 6n and two side flanges 6m that are in an orthogonal attitude with respect to it, in at least one of which side flanges are fixing holes 6q for fixing the pretensioning means 6 to its mounting base. Correspondingly, the base part 6n at the second end of the frame part 6i has a hole 6p for the rod 6h at the free end of the tensioning means 6g, through which hole 6p the rod 6h can be threaded. In addition, there is a hole in the first end, i.e. the free end, of the side flanges 6m for the axle 6f of the roll 6c.
The end of the rope element 2, 3 of the elevator is fixed to the outer rim of the roll 6c in such a way that the end of the rope element 2, 3 can be coiled for some distance onto the roll 6c when the roll 6c rotates around its axle 6f as the rope element 2, 3 loosens.
An adjustment means 6d rotating along with the roll 6c, and having an essentially e.g. spiral outer surface 6e that is eccentric with respect to the axis of rotation 6f, is fixed to the side of the roll in connection with the roll 6c, the length of which eccentric outer surface 6e in the arrangement according to the embodiment comprises less than one revolution, i.e. the length of the spiral outer surface 6e is smaller than 360°. A tensioning means 6g, such as a steel rope or plastic rope or corresponding, is fitted for rotating the eccentric outer surface 6e of the adjustment means 6d, which tensioning means is fixed at its first end to move along with the roll 6c and the adjustment means 6d, and at its second end to a tensioning arrangement provided with a rod 6h through the base part 6n of the frame part 6i, with a flange 6k and also with a compression spring 6j, in which tensioning arrangement the compression spring 6j is arranged to press against the outer surface of the base part 6n of the frame part 6i in such a way that the tensioning arrangement pulls the tensioning means 6g by the aid of the spring force of the spring 6j and keeps the tensioning means 6g always as taut as possible by the aid of its spring force.
The eccentricity, i.e. the spiral pitch, of the outer rim 6e of the adjustment means 6d is selected in such a way that it corresponds to the spring constant of the spring 6j, in which case in all the rotational positions of the adjustment means 6d the tensioning of the rope elements 2, 3 remains essentially the same corresponding to the spring constant. When the rope elements 2, 3 stretch or otherwise loosen from the effect of the loading, the spring 6j pulls the tensioning means 6g and via it rotates the roll 6c and the adjustment means 6d in such a way that the distance of the outer rim 6e of the adjustment means 6d from the axle 6f at the point of detachment 6r of the tensioning means 6g increases according to the eccentricity of the outer rim 6e. The eccentricity, i.e. the spiral pitch, of the outer rim 6e of the adjustment means 6d can also be selected in such a way that the adjustment means 6d can compensate in the aforementioned manner a spring other than a compression spring 6j, e.g. a gas spring, a draw-spring or some other means providing a spring force.
One preferred solution included in the idea according to the invention is connecting two hoisting machines 5 to the arrangement in such a way that the travel distance of the elevator car 1 is always between two hoisting machines 5. In addition, the use of two hoisting machines 5 has the advantage that when one of the hoisting machines 5 stops for some reason, it is however still possible to drive with the other hoisting machine 5. In this case, e.g. in the solution according to
Another preferred solution included in the idea according to invention is connecting two hoisting machines 5 to the arrangement in such a way that when both hoisting machines 5 are in operation an asynchronous run with them is possible. For example, in the solutions according to
It should also be noted that the different solutions and features presented above can be inventive features together with one or more other features of the invention.
It is obvious to the person skilled in the art that the invention is not limited solely to the examples described above, but that it may be varied within the scope of the claims presented below. Thus, for example, the suspension solutions can be different to what is presented above.
It is also obvious to the person skilled in the art that the locations of the hoisting machines can be elsewhere than what is presented above in the drawings. The hoisting machine can be on the base of the elevator hoistway, or near the base, on the roof of the elevator hoistway, or near it, in a separate machine room, but also on some side of the elevator hoistway.
It is also obvious to the person skilled in the art that the number of counterweights can also be greater than two. There can be e.g. four, six, eight, ten or even more small-sized compensating weights disposed in a different manner, and they can be disposed side-by-side and/or on different sides of the elevator car.
It is also obvious to the skilled person that there can be e.g. two parallel ropings, instead of one, comprised of rope elements, in which case the number of hoisting machines can also be doubled, but in this case the size of the hoisting machines can be extremely small compared to the one and only hoisting machine according to prior art.
It is further obvious to the person skilled in the art that the pretensioning means providing constant tensioning force to the rope elements can just as well be different to what is presented above.
Number | Date | Country | Kind |
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20135737 | Jul 2013 | FI | national |
This application is Continuation of PCT International Application No. PCT/FI2014/050550, filed on Jul. 3, 2014, which claims priority under 35 U.S.C. 119(a) to Patent Application No. 20135737, filed in Finland on Jul. 4, 2013, all of which are hereby expressly incorporated by reference into the present application.
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20110017552 | Lindberg et al. | Jan 2011 | A1 |
20140130420 | Talonen | May 2014 | A1 |
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Number | Date | Country | |
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20160096708 A1 | Apr 2016 | US |
Number | Date | Country | |
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Parent | PCT/FI2014/050550 | Jul 2014 | US |
Child | 14965672 | US |