Arrangement for sealing a closed production system

Information

  • Patent Grant
  • 6364317
  • Patent Number
    6,364,317
  • Date Filed
    Thursday, June 8, 2000
    24 years ago
  • Date Issued
    Tuesday, April 2, 2002
    22 years ago
Abstract
This invention relates to an arrangement for sealing a closed chamber in which equipment is to be replaced and especially to a chamber in which equipment is to be replaced while the chamber is to be maintained closed. The arrangement includes a channel filled with a fluid, such as water, and a skirt arranged to extend into the fluid to form the seal. As the skirt extends down into the liquid, a portal space is formed at the opening in the chamber and the opening preferably includes a gate for closing the chamber from the portal space and the outside.
Description




RELATED APPLICATIONS




This application claims the benefit of U.S. Provisional Application Nos. 60/017,073, filed on Apr. 30, 1996 and 60/027,270, filed on Sep. 27, 1996.




FIELD OF THE INVENTION




This invention relates to seals and sealing arrangements and especially to seals and sealing arrangements for near atmosphereic, closed production chambers.




BACKGROUND OF THE INVENTION




In the process of manufacturing Tyvek® spun bonded olefin, a spin solution is carried from a solutioning system to a plurality of spinpacks in a spin cell. Unfortunately, it is quite common that a spinpack becomes fouled during the manufacturing process and needs to be shut down and replaced. Although the manufacturing process has been engineered such that production can continue while a single spinpack is not operating, the spinpack is positioned within a spin cell that is closed to prevent or minimize the release of the spin agent.




Presently, the spin solution is a combination of olefin polymer and a CFC spin agent and access to the spinpack is provided from above the spin cell with a number of precautions and procedures to minimize the release of vaporized CFC spin agent which is substantially heavier than air. However, E. I. du Pont de Nemours and Company (DuPont) has developed a new process for manufacturing Tyvek® spun bonded olefin in light of the need to stop using the CFC spin agent because of the belief that such CFC's are ozone depleters. In the new process, pentane will be used as the spin agent and thus many changes to the process are necessary in light of the flammability of pentane that did not exist with the CFC spin agent. One consideration is that access by human personnel to the spin cell for changing spinpacks will be more limited.




Accordingly, it is an object of the present invention to provide an arrangement and process for changing spinpacks in a spin cell which may be accomplished with minimal exposure of personnel to the spin cell environment.




It is a further object of the present invention to provide a remotely operated coupling system for disconnecting a spinpack and connecting a new spinpack into a spin position.




It should be noted that there are prior art systems for making connections of pipes remotely. However, such prior art systems are designed to include configured surfaces which must be generally axially aligned prior to bringing one pipe into contact with the second pipe. Thus, the one pipe is first moved into a position where its axis is generally co-extensive with the axis of the second pipe and then the first pipe is conveyed axially toward the second pipe. Such an arrangement may be termed an axial entry coupling system. There are instances when remote operation is desirable but axial entry is not practical. For example, in the situation where the spinpacks are being switched in and out, each spinpack has to fit down through a portal or hatch into the spin cell in a manner which seals with the spin cell while making numerous other fluid and electrical connections. The sealing arrangement restricts the freedom of movement of the spinpack, particularly as the spinpack approaches its operational position, at the base of the portal. It would require a complicated arrangement to make an axial entry connection to a pipe oriented laterally to the portal.




As mentioned above, there are remotely operated connectors which require the two step approach of axial alignment and then axial entry that is unsuitable for certain applications. Specifically, a remotely operated connector offered in the Grayloc® product catalog by Gray Tool Company (a subsidiary of Combustion Engineering) shows a system for connecting two pipe ends with specially designed mating surfaces. The system has a clamping mechanism with two pivoting clamps each having an arcuate, wedge shaped surface that pivots toward one another to engage a corresponding surface on the pipe flange. With this design, the two pipe flanges must first be aligned so that the two pipes are generally coaxial. Then the pipes are brought together axially so that the wedge surfaces on the pipe flange may pass between the pivoting clamps and engage a conical seal. This arrangement would not accommodate a lateral entry of the pipe.




The term “lateral entry” or “lateral approach” are each intended to mean an arrangement where the end of one pipe is brought to the end of another pipe for the purposes of making a connection between the two pipes such that the approach of the one pipe is from a direction which is lateral with respect to the axes of the two pipes. In the perfect sense of “lateral entry”, the two pipes have parallel axes and the direction of approach is perpendicular to the axes of each of the pipes. It should be noted that the pertinent portion of the pipes at which to consider the axis of each pipe is at the end that is to be connected to the other pipe. It should also be recognized that one pipe need not be fixed or stationary, but that both pipes may be in motion toward a position for connection and such direction of motion need not be primarily in the lateral direction. It is the relative motion of the pipes to one another that provides for lateral approach.




Accordingly, it is a further object of the present invention to provide a pipe coupling arrangement that provides for lateral entry of one pipe to the other.




It is a further object of the present invention to provide an improved arrangement for seal a closed industrial environment such as a closed chamber or cell which includes portions or equipment that are dhanged or replaced during operation.




SUMMARY OF THE INVENTION




The above and other objects of the invention are accomplished by the provision of a process which includes providing the equipment into the chamber through a portal wherein the portal and equipment includes a sealing system which includes a skirt and a circumscribing channel arranged entirely around the portal with a liquid therein and wherein the skirt projects into the liquid in the channel so that the cover and skirt close and seal the portal and the chamber. The portal is closed with a gate from within the chamber isolating the equipment from the interior of the chamber and the equipment is removed from the portal such that the skirt comes out of the channel. The replacement equipment is installed into the portal such that the replacement equipment forms a similar seal as the replaced equipment and the gate is opened within the chamber to the portal so that the equipment is open to the interior of the chamber.




The objects of the invention are also accomplished with a sealing system including a channel formed of a generally vertically upright inner wall arranged to approximately circumscribe the opening in the chamber, a generally concentric outer wall spaced from the periphery of said inner wall and a closed bottom between said inner and outer wall. A liquid sealing agent fills a substantial portion of the channel and a skirt is arranged to fit into the channel to close the space around the opening in the chamber. The channel is attached either the chamber or the equipment and the skirt is attached to the other such that as the equipment is brought into the opening, the skirt and the channel form a seal to close the opening around the equipment.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be more easily understood by a detailed description and explanation including drawings which particularly illustrate the invention. Accordingly, drawings which are suited for explaining the invention are attached herewith; however, it should be understood that such drawings are for explanation purposes only and are not necessarily to scale. The drawings are briefly described as follows:





FIG. 1

is a generally schematic top view of the spin cell for making flash spun Tyvek® spun bonded olefin particularly illustrating the positions at which the spinpacks are mounted therein;





FIG. 2

is a cross sectional end view of the spin cell taken along Line


2





2


in

FIG. 1

;





FIG. 3

is an enlarged fragmentary cross sectional view illustrating a single spinpack in its operational, downwardly extended position;





FIG. 4

is a fragmentary cross sectional view similar to

FIG. 3

illustrating a single spinpack in its transitional position;





FIG. 5

is a fragmentary cross sectional view similar to

FIG. 3

with the spinpack fully removed from the portal;





FIG. 6

is an enlarged fragmentary side view of the coupling system as indicated by Circle


6


in

FIG. 3

;





FIG. 7

is a front view of the wear plate assembly which is a portion of the coupling system illustrated in

FIG. 6

with the spinpack removed for clarity;





FIG. 8

is a front view of the pack flange of the spinpack which is a part of the coupling system illustrated in FIG.


6


and the complementary portion to the wear plate assembly illustrated in

FIG. 7

;





FIG. 9

is an enlarged fragmentary cross section view of the coupling taken generally along line


9





9


in

FIG. 6

; and





FIG. 10

is an enlarged cross section view of the coupling taken generally along the line


10





10


in FIG.


7


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Focusing specifically on the drawings, the invention will now be described in greater detail so as to explain its structure and function and also to explain its contribution to the art and application in industry. In

FIG. 1

, there is shown a closed spincell, generally indicated by the number


12


, which is particularly suited for flash spinning fiber and laying it down in sheet form. The spin cell


12


is closed to maintain a generally constant spinning environment and also to contain the vaporized spin agent which, under the new technology, is a flammable hydrocarbon. The space immediately outside the spin cell


12


, generally called the spin cell access area or space, is preferably readily accessible to operations and maintenance personnel. The spin cell access space preferably has ordinary atmospheric air provided by conventional industrial HVAC equipment to provide a safe and comfortable work environment. Thus, while there must be access between the spin cell


12


and the spin cell access space, the access must be controlled through a sealed arrangement to minimize the cross mixing of the two atmospheres.




Referring now to

FIG. 2

, the flash spun sheet material is created within the spin cell


12


by flash spinning a fiber from a polymer solution at a number of spinpacks


20


and casting the fiber down onto a conveyor


15


to overlap in the form of a web or sheet approximately ten to twelve feet in width. The polymer solution is provided to each spin pack


20


by a solution supply line


17


having a solution control valve


18


. The polymer passes through a downleg conduit


23


in the spinpack


20


where it is spun into fiber. The web or sheet is carried out of the spin cell


12


through a suitable sealed exit (not shown). The fundamental operation of the spinpacks


20


is generally as described in other disclosures related to the manufacture of Tyvek® spun bonded olefin such as U.S. Pat. Nos. 3,851,023 to Brethauer et al., 3,860,369 to Brethauer et al., and U.S. patent application Ser. Nos. 08/348,684 and 08/367,367, all of which are owned by E. I. du Pont de Nemours and Company and incorporated herein by reference.




As noted above, the spinpacks


20


routinely become fouled and must be shut down for replacement. The spinpacks


20


are thus designed for being removed from the spin cell


12


during operation which means that the switchout or replacement operation is performed while the spin cell


12


is maintained closed and sealed. The step wise process of removing a spinpack


20


and replacing it with a rebuilt or reconditioned spinpack is illustrated in

FIGS. 3

,


4


and


5


. Beginning with

FIG. 3

, a spinpack


20


is illustrated in its operational position with the spin head (not shown) and diffuser


21


extending into the main space in the spin cell


12


by projecting below the upper wall


13


. The upper wall


13


includes a number of openings


14


therein at which the portals


30


are formed.




Each portal


30


includes a peripheral wall


31


that surrounds the opening


14


and is sealed to the upper wall


13


by welding or other sealing arrangement such that each portal


30


forms an open ended (top and bottom) space that is roughly one meter by one meter by one meter. The peripheral wall


31


of the portal


30


is actually formed of a double wall or a pair of spaced concentric walls to form a deep and narrow open top seal channel


32


extending fully around the portal


30


like a moat. The spinpacks


20


each include a spinpack cover


25


and a spinpack skirt


26


projecting down from the periphery of the spinpack cover


25


to fit down into the seal channel


32


. The spinpack skirt


26


preferably extends downwardly from the spinpack cover


25


about the depth of the seal channel


32


. The weight of the spinpack


20


is preferably carried by the spinpack cover


25


on the top of the peripheral wall


31


although in an alternative arrangement, the spinpack skirt


26


may rest at the bottom of the seal channel


32


as shown in FIG.


3


. The seal channel


32


is substantially filled with water or other suitable liquid for forming a seal, in conjunction with the spinpack skirt


26


extending down into the seal channel


32


, between the portal


30


and the spin cell access space.




Each spinpack


20


is provided with numerous connections which, for purposes of clarity of the drawing figures, are not all shown. The connections are to provide fluids to the spinpack


20


for spinning, to electrically or otherwise provide data regarding operating conditions of the spinpack


20


and spin cell


12


, and also to provide control signals to control and adjust the operation of the spinpack


20


. As already noted, polymer solution is provided through a number of solution supply lines


17


, having a solution control valve


18


in each line, to each of the spinpacks


20


. The connection of the spinpacks


20


to the solution supply lines


17


will be explained in detail below and preferably includes the feature of providing other fluids to the spinpack as will also be explained. In addition, the spinpacks


20


are each provided with purge gas, such as nitrogen, through a purge gas conduit


28


and a purge return conduit


29


for venting gases from the enclosed portal


30


to a flare or other suitable location. As will be described below, the purge gas is provided while the spinpack


20


is in the transitional position as illustrated in FIG.


4


. In the first preferred embodiment, the conduits


28


and


29


are connected through the spinpack cover


25


. In a second preferred embodiment, the conduits may alternatively be connected through the peripheral wall


31


below the seal channel


32


, thus avoiding the need to connect and disconnect the same as a spinpack is being replaced.




The operational position of each spinpack


20


has now been described, the description will now move to the transitional position of the spinpack


20


. In

FIG. 4

, the spinpack


20


has been shutdown and lifted up in the portal


30


to an intermediate or transitional position by a suitable lift or crane (not shown). Most of the connections, particularly the connection for the polymer solution have been separated or disconnected. Notably, the purge gas conduit


28


and purge return conduit


29


remain connected or the connection of the conduits


28


and


29


are connected at this stage. With the diffuser


21


withdrawn up into the portal


30


generally above the upper wall


13


, a slide gate


35


is moved into a position below the portal


30


to isolate the portal


30


from the main space in the spin cell


12


. The slide gate


35


is arranged under the upper wall


13


of the spin cell


12


adjacent the base of the portal


30


for closing the bottom thereof. A slide gate drive


36


is arranged to move the slide gate back and forth along the bottom side of the upper wall


13


to clear the bottom of the portal


30


or to close and seal the base of the portal


30


. In

FIG. 3

, the slide gate


35


is clear of the portal


30


so as to be in the open position allowing the spinpack


20


to be fully lowered into its operational position. In

FIG. 4

, the portal is isolated from both the spin cell access space and the spin cell


12


.




Immediately after the slide gate


35


is closed, the portal has an atmosphere which is essentially the same atmosphere as the spin cell


12


. Such atmosphere comprises a significant concentration of the flammable hydrocarbon vapors from the spin agent. Thus, as noted above, it is important that the atmosphere in the portal


30


remain isolated from the spin cell access space. The spinpack skirt


26


, while higher in the seal channel


32


, is sized in conjunction with the size of the portal


30


and the size of the seal channel


32


so as to project below the surface of the water in the seal channel


32


and to maintain its seal while the spinpack


20


is in its transitional position. Thus, the transitional position is where the spinpack


20


is high enough in the portal to close the slide gate


35


(and the slide gate


35


is indeed closed) but not so high that the spinpack skirt


26


is out of the water in the seal channel


32


. While the portal


30


is isolated and the spinpack


20


is in its transitional position, nitrogen or other inert gas is directed through a suitable valve into the purge gas conduit


28


to carry the atmosphere within the portal


30


through the purge return conduit


29


, and suitable valving therefore, to purge the portal


30


of any flammable or other hazardous vapors or chemicals.




Once the portal


30


has been suitably purged, the remaining connections of the conduits


28


and


29


are disconnected and the spinpack


20


is removed from the portal


30


as shown in

FIG. 5. A

cap


38


may be provided over the portal


30


while the portal


30


is unoccupied. The explanation of the removal process of a spinpack


20


is now complete. Once a spinpack


20


is removed, however, it is generally desired that it be replaced with another spinpack


20


that can be put into service and thereby restore full spinning capacity.




The process of replacing a spinpack is essentially the reverse of the process for removing a spinpack


20


. The replacement spinpack


20


is positioned over the portal


30


(with the cap


38


removed) and lowered until the lower extremity of the spinpack skirt


26


enters the water in the seal channel


32


. In this position, the portal


30


will have an atmosphere from the spin cell access area which would include some oxygen content. The purge gas and purge return conduits


28


and


29


are reconnected so as to purge the portal


30


while the spinpack


20


is again in the transitional position as shown in FIG.


4


. Once the portal


30


is suitably purged, the slide gate


35


is opened by the slide gate drive


36


and the spinpack


20


is lowered until the spinpack cover


25


rests on top of the peripheral wall


31


or in the alternative arrangement, the base of the spinpack skirt


26


rests at the bottom of the seal channel


32


and the connection between the spinpack


20


and the solution supply line


17


is aligned. Once, the spinpack


20


is in its operational position, the remainder of the connections are made, other checks and inspections are completed, and then the spinpack


20


is put into operation in the operating spin cell


12


.




It should be noted that the seal channel


32


and spinpack skirt


26


will allow for some lateral and angular adjustment of the spinpack


20


relative to the spin cell


12


; however, the spinpack


20


is moved almost exclusively in the vertical direction from the transitional position (

FIG. 4

) to the operational position (FIG.


3


). The solution supply line


17


extends horizontally to the spinpack


20


. As discussed above, pipe connections are known and available if the axis of the solution line were vertical so that the connection could be formed as the spinpack is lowered from the transitional position to the operational position. However, such an arrangement would require re-routing piping in a crowded space, plus add at least two additional bends in the piping. By the present invention, a simple and reliable coupling arrangement has been conceived and designed to provide the connection with a lateral entry or approach of the spinpack to the solution supply line


17


as desired.




Referring now to

FIGS. 6

,


7


and


8


, the coupling system, generally indicated by the reference number


50


, is provided to connect the solution supply line


17


to the spinpack


20


. The coupling system


50


is provided slightly above the portal


30


and away from where the technician would stand while installing or removing a spinpack


20


. The area behind the portal


30


where the coupling system is located is rather unsuited for easy accessibility because of the piping, wiring and other equipment that is preferably located adjacent or connected with each spinpack


20


. Thus, the coupling system


50


is preferably remotely operated.




The coupling system


50


, comprises a wear plate


60


which remains generally fixed adjacent the back side of the portal


30


, and a pack flange


70


which is part of the spinpack


20


. The wear plate


60


is attached to the end of the supply line


17


and, as seen in

FIG. 7

, is generally planar and preferably machined smooth. In an alternative arrangement, the wearplate


60


could be attached directly to the solution valve


18


, eliminating the section of solution supply line


17


shown between the valve


18


and the wearplate


60


in

FIGS. 1 through 5

. The wear plate


60


also includes several conduits extending therethrough. A solution conduit


61


is arranged in about the center of the wear plate


60


for carrying polymer solution into the spinpack


20


. Slightly above and to one side of the polymer solution conduit


61


is a thermal fluid conduit


62


for carrying thermal fluid such as steam into the spinpack


20


. Across the wear plate


60


from the thermal fluid conduit


62


is a thermal return conduit


63


for returning the spent thermal fluid, such as condensed steam, that has been circulated through a thermal jacket (not shown) in the spinpack


20


. A small orifice


64


is provided to one side of the solution conduit


61


for providing inert gas into the coupling between the wear plate


60


and the pack flange


70


. The purpose and function of the orifice


64


will be discussed later in this description. The wear plate


60


is preferably secured by bolts (not shown) to the solution supply line


17


so as to be removable to service the coupling


50


or the wear plate


60


. It should be understood that the conduits


61


,


62


,


63


and


64


extend through the larger solution supply line


17


; however, one or more of the conduits may alternatively be routed parallel to the solution supply line


17


to the wear plate


60


or may be supplied to the spinpack


20


through an entirely separate arrangement.




Turning now to

FIGS. 5 and 8

, the downleg conduit


23


acts as a mounting bracket and includes a pack flange


70


mounted at its distal end. The pack flange


70


includes passages which correspond to the conduits in the wear plate


60


. In particular, the pack flange


70


includes a solution passage


71


in about the center thereof which corresponds to the solution conduit


61


. Above and to one side of the solution passage


71


is a thermal fluid passage


72


which corresponds to the thermal fluid conduit


62


. Across the pack flange


70


from the thermal fluid passage


72


is a thermal return passage


73


which generally corresponds with thermal return conduit


63


. In addition to the passages in the pack flange


70


, O-rings are provided about each of the passages to seal the connections between the respective passages in the pack flange


70


and conduits in the wear plate


60


. Specifically, there is a first inner O-ring


71




a


encircling the opening of the solution passage


71


and a second outer concentric O-ring


71




b


spaced from and encircling the first inner O-ring


71




a


. Between the inner and outer O-rings is a channel


74


which functions with the small orifice


64


as will be described below. In a similar manner, O-rings


72




a


and


73




a


encircle the openings of the thermal fluid passage


72


and thermal fluid return passage


73


, respectively. Thus, when pack flange


70


is brought flush to the wear plate


60


, the O-rings


71




a


,


71




b


,


72




a


and


73




a


are compressed between the plates to seal the respective conduits to the respective passages.




As described above, the coupling system


50


is arranged to form a connection between the spinpack


20


as it is lowered into its operational position adjacent the horizontally oriented solution supply line


17


. Thus, as has been noted several times before, the connection is formed by lateral entry or approach of the spinpack


20


with respect to the axes of both the solution passage


71


and the solution conduit


61


. One apparent concern with trying to make such couplings, particularly in light of the desire to make the connection remotely, is to assure that the respective passages reliably become aligned with the respective conduits during the connection process. This is a particular concern when one understands that each of the spinpacks


20


is disassembled, cleaned up, parts replaced and reassembled after each use in the spin cell


12


. As the spinpack


20


is reassembled, the downleg conduit


23


and the spinpack skirt


26


are each attached to the spinpack cover


25


. Even with the best of efforts, it is unlikely that all the spinpacks


20


that may be used in all the various portals


30


will have the same precise arrangements between the spinpack skirt


26


and the pack flange


70


. Moreover, one must appreciate that the spinpacks


20


and wear plates


60


will be subject to rough use both in the spin cell


12


and while being disassembled and rebuilt.




Thus, the first order of business for the coupling system


50


to form the connection is to verify that the spinpack


20


is adequately aligned with the portal


30


and that the pack flange


70


is aligned with the wear plate


60


. The spinpack


20


is normally centered above the portal


30


by a crane or other suitable equipment at the beginning of the installation process. To assure such alignment is within acceptable limits, a pin


78


is provided on the pack flange


70


to be received in a notch


68


in the wear plate


60


. The notch


68


is preferably configured with a “V” shape with inclined “walls” or “ramps” at the opposite sides thereof to “catch” the pin and direct the pack flange


70


into the desired alignment with the wear plate


60


as the spinpack


20


is lowered into its operational position. The notch may also be described as having opposite walls splayed out from the bottom of the notch called the notchbottom.




The non-mechanical seal between the spinpack skirt


26


and seal channel


32


is also suited to freely permit any necessary adjustments by the operator to correct the alignment in case the pin


78


is not quite falling into the notch


68


. The notch


68


has an arcuate shape at the notchbottom, which is positioned to provide a relatively acceptable alignment of the pack flange


70


and the wear plate


60


. A clearance is provided between the pin


78


and the notch


68


, to allow the spinpack


20


to self-center, as required, when the coupling system clamp force is applied later. The sealing O-rings described above, are sufficiently large in diameter to properly seal the flange


70


to wear plate


60


anywhere within the clearance of the pin


78


to notch


68


.




The pin


78


also includes an oversized head


79


positioned at the distal end thereof. As best seen in

FIG. 10

, the wear plate


60


further includes a tapered back surface


69


forming a ramp at its upper portion. The tapered back surface


69


permits the oversize head


79


on the pin


78


to “catch” the wear plate


60


between the pack flange


70


and the head


79


to pull the pack flange


70


toward the wear plate


60


, if the pack flange


70


is not close enough to contact the wear plate


60


on its own, as the spinpack is lowered into its operational position. To the extent that the pack flange


70


would be inclined to be spaced from the wear plate


60


when the spinpack is fully lowered into is operational position and resting on the spinpack cover


25


or in an alternative arrangement, on skirt


26


, the head


79


and tapered back surface


69


cooperate to position the pack flange


70


close to the wear plate


60


.




It is noted that the wear plate


60


and the pack flange


70


are preferably arranged at a slight incline relative to the vertical. The incline is preferably in the range of about three degrees to about 15 degrees although such incline need not exist at all or could be more exaggerated. The purpose of the slight incline is to allow the pack flange


70


to contact the wear plate


60


, on its own, and slide down in contact with it as the spinpack


20


is lowered into position. It is even conceivable that the pack flanges and wear plates could have a negative angle such as a slight incline where the pack flange


70


is angled slightly upwardly. Such modifications are within the scope of one having ordinary skill once such persons are provided with an explanation of the present invention.




Turning now to the portion of the coupling system


50


that secures the pack flange


70


to the wear plate


60


, reference is made again to FIG.


7


. In

FIG. 7

, the coupling system


50


is illustrated with left and right clamps


80


and


90


, respectively, wherein each is in its respective open position ready to receive the pack flange


70


. The clamps


80


and


90


are carried by and hingedly secured to respective left and right clamp arms


81


and


91


by respective pins


82


and


92


. The clamp arms


81


and


91


are themselves hinged at their upper ends to respective left and right upper lugs


83


and


93


of the wear plate


60


by left and right hinge pins


85


and


95


. As such, the clamp arms


81


and


91


pivot about the respective pins


85


and


95


to bring the clamps


80


and


90


toward and away from the center of the wear plate


60


. Movement of the clamp arms


81


and


91


is effected by an actuator system generally indicated by the number


100


.




The actuator system


100


comprises a screw shaft


101


that includes two threaded portions


105


and


106


wherein the first threaded portion


105


has screw threads arranged in one direction and the second threaded portion


106


has screw threads arranged in the opposite direction. The first threaded portion


105


of the screw shaft


101


is associated with the left clamp arm


81


and the second threaded portion


106


of the screw shaft


101


is associated with the right clamp arm


91


. Threaded onto the screw shaft


101


at the first threaded portion is a left threaded actuator pin


108


. In a similar manner, a right threaded actuator pin


109


is threaded onto the second threaded portion


106


of the screw shaft


101


. The respective threaded actuator pins


108


and


109


are adapted so as to move along the screw shaft


101


in opposite directions as the screw shaft


101


is rotated about its axis with respect to the threaded actuator pins


108


and


109


.




The threaded actuator pins


108


and


109


are suitably connected to the lower portions of the respective left and right clamp arms


81


and


91


so as to rotate about the respective axes of the hinge pins


85


and


95


. Preferably, the clamp arms


81


and


91


have a yoke type configuration at the lower end thereof with the respective actuator pin passing transversely through the spaced pair of ears of the yoke and the screw shaft


101


passing through the opening of the yoke and a medial portion of the respective actuator pin. In addition, the left and right actuator pins


108


and


109


are arranged to extend through slides (not shown) in respective left and right lower lugs


88


and


98


. For additional stability of the actuator system


100


, a tie plate


111


is provided on the opposite ends of the actuator pins from the left and right lower lugs


88


and


98


having respective left and right slides


112


and


113


.




Thus, under the action of the actuator system


100


, the clamps


80


and


90


are pivoted about respective hinge pins


85


and


95


toward and away from one another. The actuator system


100


is operated by rotation of the screw shaft


101


by a motor (not shown), a hand wheel (not shown) or other suitable device through a coupling


103


attached to a splined portion


102


at the end of the screw shaft


101


. The splined connection of the coupling


103


and splined portion


102


allows the screw shaft


101


to move along its axis (laterally in

FIG. 7

) which will provide advantages for the system


50


as will be explained below. As the clamps


80


and


90


move together, it is intended that the coupling of the pack flange


70


to the wear plate


60


become quite secure. The solution supply line


17


may be provided with suitable rigidity and strength to support the entire weight of a spinpack


20


under operational loads. However, it is preferred that the weight of the spinpacks


20


be supported by the spinpack cover


25


resting on the top edge of the peripheral wall


31


. The peripheral wall


31


may include a flange to reinforce the top edge. Regardless of whether the coupling system


50


simply connects two pipes together or also provides the support for suspending the spinpack in position, the connection is preferably very tight. Thus, there would be zero or practically zero “play” between the wear plate


60


and the pack flange


70


. Thus, as best seen in

FIGS. 7 and 9

, the clamps


80


and


90


are provided with left and right bevelled jaws


89


and


99


which have a “V” shaped or bevelled configuration to squeeze the pack flange


70


to the wear plate


60


for a very firm or tight connection.




In conjunction with the left and right bevelled jaws


89


and


99


, the pack flange


70


includes left and right bevelled tabs


121


and


122


that engage left and right bevelled jaws


89


and


99


, respectively (see FIG.


8


). The reader should note that the tabs appear reversed in

FIG. 9

since

FIG. 9

is a reverse view compared to FIG.


8


. The wear plate


60


similarly includes left and right bevelled tabs


125


and


126


. As best seen in

FIG. 9

, the tabs are configured with only one bevelled surface along the “back” side thereof while the “front” surfaces are flat or flush. Thus, with the connection formed, the respective left bevelled tabs


121


and


125


are squeezed together in the left bevelled jaw


89


while the right bevelled tabs


122


and


126


are squeezed together in the right bevelled jaw


99


.

FIG. 9

shows the tabs and jaw just before they are squeezed together. The mechanical advantage of the screw threads pulling the lower ends of the clamp arms together makes for a very secure and tight connection.




As briefly described above, the screw shaft


101


is provided with the limited freedom to move along its axis or in other words it is not fixed in a central position at the base of the wear plate


60


. Thus, the clamps


80


and


90


also move in tandem with the screw shaft


101


. This freedom of movement for the clamps


80


and


90


and the screw shaft


101


provides an additional measure of reliability for having a secure connection between the pack flange


70


and the wear plate


60


. In particular, the coupling system


50


better accommodates irregularities of the spinpack


20


or the pack flange


70


. Thus, if a pack flange


70


were to have a slightly larger or thicker tab at one side versus the other, the clamps


80


and


90


would have the freedom, while pulling hard together, to balance the forces on both sides of the wear plate


60


and pack flange


70


. In other words, while one clamp may come into contact with the tabs before the other clamp, the clamp that comes into contact with the tabs would stop moving and the screw shaft


101


would simply move toward the stopped clamp because the screw shaft can slide on the splined portion


102


as it continues to rotate. At the same time, the screw shaft


101


would be pulling the opposite clamp at double the normal rate because the screw shaft is moving both axially and rotationally. Once both clamps are in contact with the tabs, the forces on the tabs would increase at about the same rate. On the other hand, if the screw shaft


101


were not permitted to move axially, then the one clamp that contacts the tabs first would cause tension to be pulled on the screw shaft from the clamp to the mechanism that holds the screw shaft in place. This could possibly lead to the clamp becoming very tight, pinching its respective tabs together and providing substantial resistance on the rotation of the screw shaft while the other clamp is not equally as tight in pressing its respective tabs together. If the operator perceives that the clamp is tight, then the connection may be left in an arrangement where it has the increased possibility of failing. Since the connection between the pack flange


70


and the wear plate


60


is within the spin cell access space, any leak at the connection would put a substantial volume of flammable vapors into a space having oxygen. Clearly, it is preferable to have the screw shaft


101


free to move along its axis as described.




Another feature of the present invention that has been briefly described is the small orifice


64


and the channel


74


. During operation, the polymer solution is carried through the solution conduit


61


into the solution passage


71


. This polymer solution is at relatively high pressure and temperature for spinning into fiber. However, since it includes a flammable hydrocarbon, it is important that the connection between the pack flange


70


and the wear plate


60


be tight and the O-rings


71




a


and


71




b


keep the conduit and passage sealed. If one of the O-rings were to fail, it is preferred that the spinpack


20


be shut down. The channel


74


is positioned between the two concentric O-rings and the small orifice


64


is intended to be in fluid communication with the channel


74


. Nitrogen, or other inert gas, is provided to small orifice


64


through a valve including a pressure sensor to sense the pressure in the channel


74


. The pressure of the nitrogen is preferably maintained at some middle pressure which is much less than the pressure of the polymer solution and higher than the pressure in the spin cell access space. During operation, if the pressure sensor detects a change in the measured pressure, this would indicate that one of the O-rings has failed or is about to fail. More particularly, if the pressure goes up, one can deduce that the inner O-ring is about to fail because the high pressure solution is entering the channel


74


. On the other hand if the pressure of the nitrogen drops, then one can deduce that the outer O-ring is failing because the nitrogen is leaking out of the channel


74


past the outer O-ring and into the spin cell access space. In either of these two failure modes, the flammable hydrocarbon has not escaped into the spin cell access area, but the redundancy of the two concentric O-rings no longer exists.




In an alternative aspect, the inert gas may also be used to check the O-rings before the solution is allowed to pass from the solution valve


18


to the spinpack


20


. In this scenario, nitrogen is pumped into the channel


74


through the small orifice


64


at a fairly high pressure and maintained at the high pressure for a predetermined test period. If there is no pressure drop, the O-rings are acceptable for starting up the spinpack. However, if the pressure drops, then it is presumed that there is at least some kind of problem with at least one of the O-ring seals and the connection


20


should be checked before it is put into operation. Equipment for measuring pressure drop are assumed to be sufficiently well known to those skilled in such arts that one is not needed to be illustrated for a full explanation of the invention.




The foregoing description and drawings were intended to explain and describe the invention so as to contribute to the public base of knowledge. In exchange for this contribution of knowledge and understanding, exclusive rights are sought and should be respected. The scope of such exclusive rights should not be limited or narrowed in any way by the particular details and preferred arrangements that may have been shown in the drawings or described in the description. The scope of any patent rights granted on this application should be measured and determined by the claims that follow.



Claims
  • 1. A sealing system for sealing a chamber at an opening where equipment is installed wherein the equipment must, at times, be replaced, the sealing system comprising:a first sealing element comprising a channel formed of a generally vertically upright inner wall arranged to approximately circumscribe the opening in the chamber, a generally concentric outer wall spaced from the periphery of said inner wall and a closed bottom between said inner and outer wall; a liquid sealing agent filling a substantial portion of said channel; a second sealing element comprising a skirt arranged to fit into the channel of the first sealing element and into said liquid sealing agent; wherein one of said first and second sealing element is attached to said chamber about said opening and the other of said sealing elements is attached to the equipment such that the skirt and the channel form a seal when the equipment is brought to the opening in the chamber and a gate for closing the opening from within the chamber.
  • 2. A sealing arrangement for sealing spinpacks in a spin cell in a flash spinning operation, the sealing arrangement comprising:a channel having a closed bottom and circumscribing an opening in the spin cell so as to include an inner wall and a generally concentric outer wall; a liquid sealing agent filling a substantial portion of said channel; a cover associated with the spinpack and including a skirt extending from the cover to fit into said channel and project down into the fluid; and a gate for closing the opening from within the spin cell.
Parent Case Info

This is a division of application Ser. No. 08/847,941 filed Apr. 21, 1997, now U.S. Pat. No. 6,101,698.

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Number Name Date Kind
2881013 Myers Apr 1959 A
2954244 Austin Sep 1960 A
3757404 Bill Sep 1973 A
3851023 Brethauer et al. Nov 1974 A
3860369 Brethauer et al. Jan 1975 A
4235446 Verhey Nov 1980 A
4286792 Hagedorn et al. Sep 1981 A
5320028 Grunberg Jun 1994 A
5733586 Herwegh et al. Mar 1998 A
6101698 Estep et al. Feb 2000 A
Foreign Referenced Citations (3)
Number Date Country
683489 Jun 1930 FR
J52155216 Mar 1988 JP
J62210037 Mar 1988 JP
Provisional Applications (2)
Number Date Country
60/017073 Apr 1996 US
60/027270 Sep 1996 US