Arrangement for the electrical connection of a lamp

Information

  • Patent Grant
  • 6817885
  • Patent Number
    6,817,885
  • Date Filed
    Wednesday, August 28, 2002
    23 years ago
  • Date Issued
    Tuesday, November 16, 2004
    20 years ago
Abstract
The invention proposes an arrangement for the electrical connection of a lamp of the type that is fitted in a support and connected electrically to an electrical power-supply harness by having fixed terminals in contact with connecting terminals carried by a terminal block. The fixed terminals extend laterally outward from the base of the lamp along directions contained in a substantially transverse plane. The terminal block is movably fitted with respect to a support between a locked position in which, the connecting terminals are in electrical contact with the fixed terminals, and an unlocked position in which, the connecting terminals are spaced from the fixed terminals.
Description




FIELD OF THE INVENTION




The present invention relates to an arrangement for the electrical connection of a lamp.




BACKGROUND OF THE INVENTION




The present invention relates more particularly to an arrangement for the electrical connection of a lamp, especially in a motor-vehicle headlamp, of the type in which the lamp includes a light-source element, axially at the front, and, at the rear, a lamp base equipped with fixed connecting terminals, of the type in which the lamp is fitted in a support by way of a hole and it is connected electrically to an electrical power-supply harness by having the fixed terminals put in contact with associated connecting terminals carried by a terminal block.




In general, the elements for fitting and connecting a motor-vehicle headlamp are arranged in the following way.




Electrical wires originating from the power-supply harness of the vehicle arrive in proximity to the rear face of the headlamp and are connected to the connecting sockets of a lamp holder.




The lamp includes contact strips oriented axially towards the rear.




The contact strips are inserted axially into the sockets associated with the lamp holder, then the lamp holder is fitted into a complementary receptacle arranged at the rear of the headlamp.




One of the main reasons explaining the difficulties encountered in forming the electrical connection in this type of arrangement is that the connecting manoeuvre has to be carried out “blind”.




This is because the accessibility to the lamps which equip the headlamps is often poor, which makes it difficult to change these lamps, in particular the manual operations aimed at inserting or removing the lamp, and the manual operations aimed at carrying out the electrical connection, or the disconnection respectively, of the lamp.




Moreover, these operations have to be able to be carried out by the driver of the motor vehicle. Consequently, handling operations have to be simple and prevent errors in fitting and/or in connection, while ensuring the safety of the driver and the reliable operation of the lamp.




During the manufacture of the connecting elements of the headlamp, a significant length of the electrical wires is generally provided so as to facilitate handling of the lamp holder and of the lamp upon connection.




Consequently, when the lamp holder is fitted into its receptacle, it transpires that the electrical wires are poorly positioned within the headlamp. They may, for example, be trapped in the elements for fixing the lamp onto its support or be jammed between the lamp and the reflector of the headlamp. These situations may be sources of malfunctioning of the headlamp.




In order to solve these problems, it is known, for example, to use a lamp holder with internal connections such as those which are described in the documents DE-A-298.23.160 and EP-A-0.898.114.




This type of arrangement is used especially in direction-change indicator lamps and in headlamps with an adjustable reflector.




In this type of arrangement, electrical wires for connecting to the power-supply harness of the vehicle are arranged in the framework of the headlamp and are connected to connecting terminals arranged in a receptacle carried by the rear face of the reflector.




The axial contact strips of the lamp are inserted into the corresponding sockets of a suitable lamp holder which includes connecting terminals complementary to those carried by the receptacle.




The lamp holder equipped with the lamp is fitted into the receptacle by a forwards axial movement, then a movement of pivoting of the lamp about its axis until the terminals of the lamp holder come into electrical contact with the associated terminals of the receptacle and form the connection.




These devices are not completely satisfactory. This is because problems of reliability may become apparent in use, which are due especially to their complex structure.




The operations necessary for the connection of a lamp according to this arrangement exhibit risks of errors which can lead to an incorrect connection of the lamp or to the deterioration of the elements constituting the arrangement.




Moreover, the substantial cost of these devices is a penalty.




The invention aims to remedy these drawbacks by proposing an economical arrangement which makes it possible to form the electrical connection of a lamp via simple handling operations.




SUMMARY OF THE INVENTION




To that end, the invention proposes an arrangement of the type described above, characterised in that the fixed terminals extend laterally overall from a portion of the axial surface of the lamp base outwards along directions which are each contained in a substantially transverse plane, and in that the terminal block is fitted movable with respect to the support between a locked position in which the connecting terminals are in electrical contact with the associated fixed terminals, and an unlocked position in which the connecting terminals are spaced away from the fixed terminals, in such a way that the movement of the terminal block to its locked position, or to its unlocked position, causes the connection, or the disconnection respectively, of the lamp with the electrical power-supply harness.




In a preferred way, the support consists of the reflector of the headlamp (the terminal block then being fitted movable with respect to the rear wall of the said reflector). However, this support can also be a piece other than the reflector, especially an additional piece advantageously fixed by any mechanical means to the rear wall of the reflector.




According to other characteristics:




the terminal block is fitted movable, with respect to the support, in a substantially transverse connecting plane;




the fixed terminals are substantially parallel to the transverse connecting direction, and the terminal block is fitted so as to slide along the transverse connecting direction;




the terminal block is fitted sliding on a slideway which is affixed to the support of the lamp;




the terminal block is fitted so as to pivot about an axis substantially parallel to the axis of the lamp;




the terminal block includes an arm which extends generally in the transverse connecting plane and which is fitted so as to pivot about its axis by one of its free extremities, so that the connection, or the disconnection, of the lamp takes place via pivoting of the terminal block towards the lamp, or spacing away from the lamp, respectively;




the axis of pivoting of the terminal block is substantially coaxial with the axis of the lamp;




the terminal block, in its axial face opposite the lamp, includes an axial clearance aperture which is associated with each fixed terminal of the lamp and which is offset in angle with respect to the corresponding connecting terminal in such a way that, in the unlocked position, each clearance aperture is substantially aligned radially with the associated fixed terminal, so as to allow withdrawal of the lamp axially rearwards;




the terminal block pivots about the axis of the lamp, sliding along a circumferential direction, and the terminal block includes at least one guide slot of overall circumferential orientation which interacts with at least two axial guide studs fixed into the support and passing through the associated slot, with a view to guiding the terminal block in sliding along the circumferential direction;




the terminal block is fitted pivoting about a substantially transverse axis and, in the locked position, each connecting terminal is in contact with a rear face of the associated fixed terminal, in such a way that, in order to pass from its locked position to its unlocked position, the terminal block pivots rearwards, and, in order to pass from its unlocked position to its locked position, the terminal block pivots forwards;




the fixed terminals are oriented along directions which are each substantially radial with respect to the axis of the lamp;




the lamp is fitted so as to pivot about its axis in the corresponding hole of the support, and the terminal block is designed to be placed in locked position after the fitting of the lamp in such a way that, in its locked position, it immobilises the lamp in its fitted position, and/or in such a way that, if it occupies its locked position before the fitting of the lamp, it then renders this fitting impossible;




the arrangement includes means for indexing the terminal block in its unlocked position;




the arrangement includes at least one abutment element which limits the displacement of the terminal block in the direction of its locking and/or of its unlocking;




the fixed terminals are contact strips substantially parallel to the transverse plane;




the terminal block includes a gripping element which makes it possible for a user to shift the terminal block from its locked position into its unlocked position, and conversely.











BRIEF DESCRIPTION OF THE DRAWINGS




Other characteristics and advantages of the invention will become apparent upon reading the detailed description which follows for an understanding of which reference will be made to the attached drawings, among which:





FIG. 1

is an exploded view in perspective which diagrammatically represents an arrangement in accordance with the teachings of the invention according to a first embodiment;





FIG. 2

is a perspective view which diagrammatically represents the arrangement of

FIG. 1

before the fitting of the lamp in its support, the terminal block occupying its unlocked position on the slideway;





FIG. 3

is a view similar to the preceding one which represents the arrangement of

FIG. 1

when the lamp is fitted in its support and before its electrical connection, the terminal block occupying its unlocked position on the slideway;





FIG. 4

is a side view along the arrow F


4


of

FIG. 2

which diagrammatically represents the terminal block when it is fitted on the slideway;





FIG. 5

is a view in axial section, along the sectional plane


5





5


of

FIG. 4

, which diagrammatically represents the terminal block in unlocked position;





FIG. 6

is a view similar to the preceding one which represents the terminal block in locked position;





FIG. 7

is a rear view which diagrammatically represents the lamp when it is inserted into the hole of the support, before its pivoting towards its final connection position, the terminal block occupying its unlocked position;





FIG. 8

is a view similar to the preceding one which represents the lamp in fitted position before its connection, the terminal block occupying its unlocked position;





FIG. 9

is a view similar to that of

FIG. 7

which represents the lamp in fitted and connected position, the terminal block occupying its locked position;





FIG. 10

is a rear view which diagrammatically represents a second embodiment of the invention in which the axis of pivoting of the terminal block is parallel to the axis of the lamp;





FIG. 11

is a rear view which diagrammatically represents a third embodiment of the invention in which the axis of pivoting of the terminal block is coaxial with the axis of the lamp, the terminal block occupying its locked position;





FIG. 12

is a view similar to that of

FIG. 11

which represents the terminal block in its unlocked position;





FIG. 13

is a sectional view of a detail of

FIG. 11

which represents a connecting terminal in contact with a contact strip of the lamp;





FIG. 14

is a rear view which diagrammatically represents a fourth embodiment of the invention in which the axis of pivoting of the terminal block is transverse to the axis of the lamp, the terminal block occupying its locked position;





FIG. 15

is a sectional view which represents the terminal block of

FIG. 14

in unlocked position;





FIG. 16

is a view similar to that of

FIG. 15

which represents the terminal block in locked position.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In the description which will follow, elements which are substantially identical or similar will be designated by identical references.




An arrangement


10


has been represented in

FIG. 1

, this arrangement being produced in accordance with the teachings of the invention, for the electrical connection of a lamp


12


in a motor-vehicle headlamp.




The headlamp has not been represented in its entirety, but a portion of a reflector


14


has been represented, which includes a hole


16


for the fitting of the lamp


12


.




The reflector


14


is seen here from its non-reflecting rear-face side


18


.




The lamp


12


is oriented generally along an axis A—A, which here represents the fitting axis and which can be coincident with the optical axis of the reflector


14


.




In the remainder of the description, in a non-limiting way, a front-to-rear orientation along the axis A—A will be used, which corresponds overall to an orientation from top to bottom in FIG.


1


.




A configuration element


10


will be described as transverse when it belongs generally to a plane transverse to the axis A—A.




The lamp


12


, at the front, includes a bulb


20


which contains a filament (not represented), for example, forming the light source of the headlamp and, at the rear, includes a lamp base


22


carrying fixed connecting terminals


24


,


26


,


28


.




The lamp base


22


here has a generally cylindrical shape with axis A—A. It advantageously includes, on its rear transverse face


30


, a gripping element


32


which here has the shape of a wavy claw extending axially rearwards and which allows a user to handle the lamp


12


easily so as to make it pivot about its axis A—A.




The lamp base


22


conventionally includes fitting and indexing means (not represented), such as spigots, which are designed to interact, for example, with notches


31


produced in the inner edge


33


of the fitting hole


16


.




The lamp base


22


is designed here to be fitted into the hole


16


by way of a bayonet system.




In the embodiment represented here, the fixed connecting terminals consist of three contact strips


24


,


26


,


28


which belong generally to the same transverse plane and which extend substantially parallel to an outwards, transverse, connecting direction B—B, that is to say, going away from the lamp


12


, generally laterally from the axial surface


34


of the lamp base


22


.




The transverse direction B—B here is a direction orthogonal to the axis A—A and substantially horizontal.




Needless to say, this transverse direction B—B could be oriented differently without departing from the scope of the invention.




In a non-limiting way, an orientation from left to right will be used, along the transverse direction B—B which corresponds overall to the orientation of FIG.


1


.




In accordance with the teachings of the invention, the arrangement


10


also includes a terminal block


36


which is fitted so as to slide on a slideway


38


along the transverse direction B—B.




The slideway


38


here is an attached piece, but it could also form part of the reflector


14


or of another element of the headlamp, being produced, for example, by moulding.




The slideway


38


here has the shape of a substantially rectangular transverse plate.




Advantageously, the slideway


38


is a sheet-metal piece produced, for example, by cutting-out, stamping and folding.




When considering

FIG. 1

, it is observed that the upper transverse edge


40


and the lower transverse edge


42


of the slideway


38


are curved over rearwards and towards the slideway


38


, so as to form an upper guide rail


40


and a lower guide rail


42


respectively.




As can be seen especially in the side view of

FIG. 4

, each rail


40


,


42


has a generally “C”-shaped profile.




The slideway


38


advantageously includes an elastic tab


44


which is arranged here in a central portion of the slideway


38


delimiting a substantially oblong window


46


which extends in a transverse direction.




The tab


44


extends inside the window


46


from an extreme right-hand transverse edge


48


which delimits a substantially vertical fold, when considering FIG.


1


. The tab


44


is therefore capable of pivoting by elastic deformation about the edge


48


, forwards and rearwards, from its rest position which is represented in FIG.


1


.




The left-hand transverse extremity of the tab


44


is folded back into a hook shape so as to form a boss


50


projecting substantially axially rearwards, with respect to the rear face


52


of the slideway


38


, when the tab


44


occupies its rest position.




The slideway


38


here includes two ribs


54


,


56


which extend substantially transversely (B—B) on its rear face


52


, respectively above and below the window


46


.




These ribs


54


,


56


serve especially to stiffen the slideway


38


along the transverse direction B—B, especially so as to ensure reliable sliding of the terminal block


36


on the slideway


38


.




Each of the claws


58


here extends substantially axially forwards, and it has its front axial extremity


60


curved over into a rearwards hook shape, so as to allow the fitting of the slideway


38


on the rear face


18


of the reflector


14


by penetration and jamming of each claw


58


into a complementary hole


62


.




In the embodiment represented here, the holes


62


associated with the claws


58


are produced in studs


64


carried by the rear face


18


of the reflector


14


.




The studs


64


are preferably produced by moulding with the reflector


14


.




The slideway


38


is represented in fitted position on

FIGS. 2

to


9


.




The terminal block


36


will now be described by reference to

FIGS. 3

,


4


,


5


and


8


, in which it is represented when it occupies its fitted and unlocked position on the slideway


38


, the lamp


12


also occupying its fitted position in the reflector


14


.




In

FIGS. 6 and 9

, the terminal block


36


is represented in locked position, or connection position, that is to say that it occupies an extreme position on the left along the transverse connecting direction B—B.




The terminal block


36


is formed mainly of a substantially rectangular housing


66


parallel to a transverse plane.




The housing


66


, in its axial thickness, delimits three ducts, or housings


68


,


70


,


72


, which are substantially rectangular and which extend parallel along the transverse direction B—B and which are contained in the same transverse plane.




The housings


68


,


70


,


72


are open at each of their transverse extremities and they are designed so as each to accommodate a connecting terminal, here in the form of a connecting socket


65






Each of the transverse faces


67


,


69


of the housing


66


includes, face-to-face with the lamp


12


, an extreme transverse edge


71


,


73


which here has a circular-arc profile complementary to the axial surface


34


opposite the lamp base


22


of the lamp


12


.




In the locked position of the terminal block


36


, as represented in

FIGS. 6 and 9

, the extreme transverse edges


71


,


73


in a circular arc are substantially adjacent to the axial surface


34


of the lamp base


22


.




This circular-arc profile especially has an indexing function and ensures the correct positioning of the terminal block


36


on the slideway


38


.




The terminal block


36


also includes two wings


74


,


76


which extend substantially horizontally forwards from each rear transverse edge


78


,


80


of the housing


66


.




As can be seen in

FIG. 4

, the extreme front transverse edge


82


,


84


of each wing


74


,


76


is curved over towards the opposite edge


82


,


84


, so as to form a rim which delimits a transverse surface


86


,


88


oriented rearwards. These rear transverse surfaces


86


,


88


are designed to come into axial abutment rearwards against the front face


90


of the slideway


38


, when the terminal block


36


is fitted on the slideway


38


.




Advantageously, the front transverse face


94


of the housing


66


carries a pin


92


which is designed to co-operate with the boss


50


of the elastic tab


44


with a view to indexing the terminal block


36


in its locked position.




The pin


92


has its extreme axial edge


96


rounded, and it delimits a ramp


98


, on the right-hand side when considering

FIG. 5

, with a view to facilitating its sliding rightwards against the boss


50


of the tab


44


.




The front face


67


of the housing


66


also includes two elastic strips


99


,


101


which here extend transversely (B—B) over the major part of the transverse length of the housing


66


, on either side of the pin


92


.




Each of the strips


99


,


101


extends overall forwards and is curved over when going away from the pin, that is to say respectively upwards and downwards when considering FIG.


4


.




Each of the strips


99


,


101


thus delimits a substantially transverse surface


103


,


105


which is designed to be in axial abutment forwards against the associated rails


40


,


42


facing the slideway


38


.




In the fitted position of the terminal block


36


on the slideway


38


, the elastic strips


99


,


101


are therefore deformed rearwards and they axially spring the terminal block


36


forwards, in such a way that each guide rail


40


,


42


is pinched axially between the rim


82


,


84


and the strip


99


,


101


which are associated, which holds the terminal block


36


on the slideway


38


.




Advantageously, the front face


67


of the housing


66


is extended transversely, rightwards when considering

FIG. 5

, by a tenon


100


which is designed to come into transverse abutment to the right against an abutment stud


102


, when the terminal block


36


occupies its unlocked position, so as to keep it spaced away from the lamp


12


.




The abutment stud


102


here extends axially rearwards from the rear face


18


of the reflector


14


.




The transverse length (B—B) of the tenon may be defined by design, so as to determine the transverse position of the terminal block


36


on the slideway


38


when it occupies its unlocked position.




The terminal block


36


finally includes a gripping element


104


which has the shape here of a wavy claw extending axially rearwards from the rear transverse face


69


of the housing


66


, and which allows a user easily to handle the terminal block


36


, in such a way as to make it slide transversely between its locked position, to the left, and its unlocked position, to the right.




The terminal block


36


is preferably produced by moulding from plastic.




The terminal block


36


is designed to accommodate an identical connecting socket


65


in each of its housings


68


,


70


,


72


.




As can be seen in the partially cut away view of

FIG. 8

, each connecting socket


65


forms an electrical contact which is designed to accommodate, internally, in a complementary manner, an associated contact strip


24


,


26


,


28


of the lamp


12


.




To that end, when the lamp


12


is in fitted position and when the terminal block


36


is fitted on the slideway


38


, the sockets


65


are then in the same transverse plane as the contact strips


24


,


26


,


28


, and each socket


65


is then aligned transversely (B—B) with the associated contact strip


24


,


26


,


28


.




The terminal block


36


here includes three sockets


65


associated respectively with the three contact strips


24


,


26


,


28


of the lamp


12


.




Each connecting socket


65


is connected, by its transverse extremity opposite the lamp


12


, to an electrical wire


107


.




The electrical wires


107


belong to an electrical power-supply harness (not represented) of the vehicle.




This may take the form of an electrical harness internal to the housing of the headlamp, which is assembled together with other electrical harnesses which are necessary for the operation of the headlamp as a whole (which may include a number of lamps); the electrical harness is then generally assembled to the other harnesses via a common connector, leaving the housing through an ad hoc orifice.




According to another variant, the electrical harness leaves the housing via an ad hoc orifice, either directly or through a connector which is specific to it.




Advantageously, the sockets


65


are of standard type, such as those which are used in conventional connecting devices, which makes it possible to reduce the costs of manufacture while ensuring the reliability of the connections.




The operations of fitting and of connecting the lamp


12


will now be explained, in the context of the arrangement


10


according to the invention.




Prior to the fitting of the lamp


12


, it is necessary to put in place the elements of the arrangement


10


according to the invention on the reflector


14


.




It is therefore necessary for the terminal block


36


to be fitted sliding on the slideway


38


. To do that, the terminal block


36


is displaced transversely towards a transverse extremity (B—B) of the slideway


38


in such a way that the rear transverse surface


86


,


88


of each turned-up edge


82


,


84


of the terminal block


36


slides on the front transverse surface


90


of the slideway


38


, and in such a way that the elastic strips


99


,


101


come into axial abutment against the associated guide rails


40


,


42


.




It is necessary for the slideway


38


equipped with the terminal block


36


to be fitted on the rear face


18


of the reflector


14


. To do that, the front axial extremity


60


of each claw


58


is inserted into the hole


62


of the associated stud


64


.




Finally, it is necessary for the sockets


65


to be fitted into the terminal block


36


. To do that, each socket


65


is inserted into its associated housing


68


,


70


,


72


following a transverse movement from the right to the left when considering FIG.


1


.




In order for the fitting of the lamp


12


to be possible, it is necessary furthermore for the terminal block


36


to occupy its unlocked position, for a reason which will be described in what follows.




The position of all the elements of the arrangement


10


before the fitting of the lamp


12


is represented in FIG.


2


.




In this figure it is observed that the terminal block


36


is in unlocked position since the boss


50


of the elastic tab


44


is positioned to the left of the housing


66


.




As can be seen in

FIG. 5

, in unlocked position, the terminal block


36


is held transversely to the left since the extreme front transverse edge


71


of the housing


66


is in leftwards transverse abutment against the boss


50


. The terminal block


36


is held transversely to the right since the tenon


100


is in rightwards transverse abutment against the abutment stud


102


.




The elastic tab


44


thus makes it possible to index the terminal block


36


in its unlocked position.




As the lamp


12


is designed to be fitted in the hole


16


using a fitting of the bayonet type, or “quarter-turn fitting”, it is necessary to align it in angle with respect to the notches


31


before it is inserted into the hole


16


. This is what has been represented in

FIG. 2

, where the contact strips


24


,


26


,


28


of the lamp


12


are not oriented along the transverse direction B—B, as they will be in fitted position, but they are offset in angle upwards.




The fitting of the lamp


12


into the hole


16


therefore comprises two stages.




In the course of a first stage, the lamp


12


is inserted into the hole


16


of the reflector


14


following a forwards axial movement. The lamp


12


is then in the position which is represented in

FIG. 7

, where the lamp base


22


is in axial abutment towards the front against a face-to-face transverse surface


106


of the reflector


14


, and where the contact strips


24


,


26


,


28


are offset in angle (about the axis A—A) with respect to the transverse connecting direction B—B.




In the course of a second stage, the lamp


12


is made to pivot about its axis A—A, here in the clockwise direction, until it is secured in the hole


16


. This final position of the lamp


12


, before it is connected, is represented in

FIGS. 3 and 8

.




In this axial and angular position, the contact strips


24


,


26


,


28


are parallel to the transverse connecting axis B—B and they are aligned transversely with the sockets


65


associated with the terminal block


36


.




The lamp


12


is then connected in the following way.




The terminal block


36


is shifted towards the lamp


12


, along the transverse connecting axis B—B, by making it slide on the slideway


38


.




In the first place, the boss


50


of the elastic tab


44


forms a ramp which interacts with the extreme front transverse edge


71


of the housing


66


, in such a way that the elastic tab


44


is retracted forwards, being deformed elastically.




The terminal block


36


then continues to slide towards the lamp


12


, whereas, simultaneously, the boss


50


is in abutment to the rear and it slides against the front face


67


of the housing


66


.




While the terminal block


36


is sliding, the contact strips


24


,


26


,


28


penetrate progressively into the associated sockets


65


.




In the second place, in the course of the sliding, the pin


92


encounters the boss


50


and it causes a further deformation of the tab


44


, until it protrudes transversely leftwards past the boss


50


, which, for the user, causes a sensation of passing over a notch.




The terminal block


36


then occupies its locked position, which is represented in

FIG. 6

, in which the connection with the lamp


12


is formed.




In this locked position, the contact strips


24


,


26


,


28


here are inserted fully inside the sockets


65


, and they form, in pairs, an electrical connection by contact.




The pin


92


is in substantially transverse abutment to the right against the boss


50


of the tab


44


, such that the terminal block


36


is held transversely against the lamp base


22


of the lamp


12


, hence in its locked position, and in such a way that only a transverse force rightwards exerted by the user can cause the terminal block


36


to come out of its locked position.




In order to disconnect and remove the lamp


12


, it is sufficient to repeat, in the reverse direction, the operations which have just been described, that is to say that it is necessary to make the terminal block


36


slide transversely from the left to the right, from its locked position into its unlocked position, then it is necessary to cause the lamp


12


to pivot about its axis A—A, here in the anti-clockwise direction, until it is detached from the reflector


14


, then it is necessary to withdraw the lamp


12


from the hole


16


, displacing it axially rearwards.




It will be noted that, if the terminal block


36


is placed in its locked position before the lamp


12


is fitted into the reflector


14


, it is impossible to fit the lamp


12


. This is because the terminal block


36


is then located in the area of free movement of the contact strips


24


,


26


,


28


, that is to say that it prevents the final pivoting of the lamp


12


about its axis A—A, which should make it possible to align the contact strips


24


,


26


,


28


with the transverse connecting axis B—B.




In contrast, when the lamp


12


is in fitted position and when the terminal block


36


occupies its locked position, then the terminal strip


36


immobilises the lamp


12


in its fitted position. The removal of the lamp


12


then requires it to be disconnected beforehand by unlocking of the terminal block


36


.




The arrangement


10


according to the invention thus affords a significant improvement in terms of security and reliability of the fitting and of the connecting of the lamp


12


.




Moreover, thanks to the arrangement


10


according to the invention, it is possible, at the design stage, to determine the length of the electrical wires


107


which is necessary and sufficient to allow the lamp


12


to be connected, since the type of movement performed by the terminal block


36


during the connecting operations is known precisely.




According to a variant (not represented) of this embodiment, the slideway


38


can be designed in such a way as to make it function as a negative terminal. It is then linked electrically to the main connector (not represented) of the headlamp.




Upon locking of the terminal block


36


, the negative contact strip of the lamp


12


is designed to come into contact with the slideway


38


so as to provide an electrical link.




According to a second embodiment of the invention, which is represented in

FIG. 10

, the terminal block


36


can be mounted so as to pivot about an axis C—C which is substantially parallel to the axis A—A of the lamp


12


.




According to the embodiment which is represented here, the terminal block


36


includes an arm


108


which extends in a substantially transverse plane from a substantially cylindrical segment


110


with axis C—C.




The cylindrical segment


110


is mounted so as to pivot on a stud


112


which can be carried by the rear face


18


of the reflector


14


.




The arm


108


includes an axial surface


114


substantially parallel to the axial surface


34


of the base


22


of the lamp


12


, when the terminal block


36


occupies its connecting position which is represented in FIG.


10


.




The terminal block


36


here includes two housings


116


each containing a socket


65


associated with a contact strip


24


,


26


.




The contact strips


24


,


26


and the sockets


65


belong to the same transverse plane.




Advantageously, the sockets


65


and the associated contact strips


24


,


26


are oriented substantially radially with respect to the axis A—A of the lamp


12


.




According to this embodiment, the lamp


12


is connected in the following way.




After the lamp


12


has been fitted into the hole


16


of the reflector


14


, the terminal block


36


is made to pivot about its axis C—C in the clockwise direction, towards the lamp


12


, from a position in which the arm


108


is spaced away from the lamp


12


, until the contact strips


24


,


26


penetrate into the associated sockets


65


.




Disconnection is carried out by performing these operations in the reverse order.




Needless to say, the two embodiments described above can be combined.




It is possible, for example, to use a terminal block


36


which is mounted sliding transversely with a lamp


12


including contact strips


24


,


26


which are oriented radially with respect to the axis A—A of the lamp


12


.




It is also possible to use a terminal block


36


which is mounted pivoting about an axis C—C parallel to the axis A—A of the lamp


12


with a lamp


12


including contact strips


24


,


26


,


28


substantially parallel to a transverse axis B—B.




A third embodiment of the invention has been represented in

FIGS. 11

to


13


, in which the terminal block


36


is mounted sliding in a transverse plane along a circumferential direction D


1


coaxial with the axis A—A of the lamp


12


.




In

FIG. 11

, the terminal block


36


has been represented in locked position in which the connecting of the lamp


12


has been carried out.




In

FIG. 12

, the terminal block


36


is represented in unlocked position, the lamp


12


then being disconnected.




With a view to allowing it to slide circumferentially, the terminal block


36


is mounted on the rear face


18


of the reflector


14


by means of two screws


118


, each passing axially through a guide slot


120


formed at one circumferential extremity of the terminal block


36


.




Each guide slot


120


has the shape of an oblong hole which extends along the circumferential direction D


1


. Each guide slot


120


has a radial profile which is substantially complementary with the profile of the head


122


of the associated screw


118


, such that the guide slots


120


interact with the associated screw


118


with a view to guiding the terminal block


36


as it slides along the circumferential direction D


1


.




According to this embodiment, the lamp


12


includes contact strips


24


,


26


,


28


which are oriented radially with respect to the axis A—A of the lamp


12


.




The terminal block


36


has the general shape of a banana, and it extends along the circumferential direction D


1


.




Here it includes three housings


116


which are each intended to receive a connecting terminal


65


along a substantially radial direction.




As has been represented in

FIG. 13

, the shape of the housings


116


is designed to allow the connecting terminals


65


to be pushed in. To that end, each housing


116


here includes two radial and transverse ribs


124


,


126


which are arranged on either side of the connecting terminal


65


.




Each connecting terminal


65


here includes two transverse metal plates


128


,


130


which are superimposed axially and which come into axial abutment respectively on the rear face and on the front face of the associated ribs


124


,


126


, so as to retain the connecting terminal


65


in the housing


116


.




The front metal plate


130


of each connecting terminal


65


here delimits a boss


132


which is convex forwards, which is designed to form the electrical contact with the rear face of the associated contact strip


24


,


26


,


28


, when the terminal block


36


occupies its locked position.




The terminal block


36


also includes, in its axial wall facing the lamp


12


, three cut-outs


134


which are offset in angle, here in the clockwise direction, with respect to the three associated housings


116


.




These cut-outs


134


are designed to be aligned radially with the associated contact strips


24


,


26


,


28


of the lamp


12


, when the terminal block


36


occupies its unlocked position, with a view to allowing the removal of the lamp


12


, as will be explained in what follows.




The dimensions of each cut-out


134


in the transverse plane should allow the associated contact strip


24


,


26


,


28


to pass when the lamp


12


is fitted or removed axially, respectively forwards and rearwards, the terminal block


36


occupying its unlocked position, as can be seen in FIG.


12


.




The terminal block


36


includes another gripping element


136


, which here takes the general form of an axial plate extending radially outwards, from the outer axial face of the terminal block


36


.




The gripping element


136


allows the user to handle the terminal block


36


in such a way as to make it slide along the circumferential direction D


1


, from its locked position to its unlocked position.




Advantageously, the reflector


14


includes two axial studs


138


,


140


each forming a circumferential abutment counter to the facing circumferential extremity of the terminal block


36


, when it occupies its locked position and its unlocked position respectively.




According to this third embodiment, the lamp


12


is connected in the following way.




The terminal block


36


is placed in its unlocked position, as represented in

FIG. 12

, that is to say that it is made to slide along the circumferential direction D


1


in the anti-clockwise direction as far as the associated abutment stud


138


.




The lamp


12


is fitted axially into the hole


16


of the reflector


14


, by aligning the contact strips


24


,


26


,


28


axially with the associated cut-outs


134


such that the contact strips


24


,


26


,


28


can pass axially through the cut-outs


134


during this fitting phase.




When the lamp


12


has been fitted, the contact strips


24


,


26


,


28


extend in a radial plane situated forwards of the radial plane in which the connecting terminals


65


extend.




When the terminal block


36


is made to slide along the circumferential direction D


1


in the clockwise direction up to the associated abutment stud


140


, in accordance with the representations of FIGS.


11


and


12


, the connecting terminals


65


align radially with the contact strips


24


,


26


,


28


such that each boss


132


comes into contact with the rear face of the associated contact strip


24


,


26


,


28


.




Disconnection is carried out by performing these operations in the reverse order.




A fourth embodiment will now be described, by reference to

FIGS. 14

to


16


, in which the terminal block


36


is mounted pivoting about a substantially transverse axis E—E.




As in the second and third embodiments, the contact strips


24


,


26


,


28


here are oriented substantially radially with respect to the axis A—A of the lamp


12


.




Considering

FIG. 14

, in which the terminal block


36


is represented in locked position, here the block has the shape of a transverse plate in a circular arc with axis A—A which, in its outer axial face, in the vicinity of each of its circumferential extremities, includes a journal


142


,


144


with transverse axis E—E which forms a pivot for the terminal block


36


.




Each journal


142


,


144


is mounted free to rotate in a complementary bearing


146


,


148


carried by the rear face


18


of the reflector


14


.




Each bearing


146


,


148


here has the shape of a channel open to the rear so as to allow the fitting of the associated journal


142


,


144


axially (A—A) from back to front. Each journal


142


,


144


is held in the associated bearing


146


,


148


by the head


150


of a screw


152


, the screw


152


being fitted into an axial hole


154


(A—A) formed in a portion of the associated bearing


146


,


148


.




The terminal block


36


includes housings


116


which are designed for the fitting of the connecting terminals


65


.




As can be seen especially in

FIGS. 15 and 16

, each connecting terminal


65


here has the shape of a strip including, at its free extremity, at the lamp end, a boss


156


which is convex towards the front and which is designed to come into contact with the rear face of an associated contact strip


24


,


26


,


28


.




Each housing


116


here includes two radial and transverse grooves


158


,


160


in which the radial edges of the associated connecting terminal


65


are inserted.




The terminal block


36


here includes two gripping plates


162


,


164


which extend parallel to the transverse axis E—E and which extend axially (A—A) rearwards when considering

FIG. 14

, with a view to facilitating the handling of the terminal block


36


by the user.




The terminal block


36


is represented in

FIGS. 14 and 16

in locked position, that is to say that the connecting terminals


65


are in electrical contact with the associated contact terminals


24


,


26


,


28


of the lamp


12


.




In order to pass to unlocked position, the terminal block


36


is made to pivot about its transverse axis E—E, in the clockwise direction when considering

FIGS. 15 and 16

, such that the connecting terminals


65


move away from the contact terminals


24


,


26


,


28


of the lamp


12


. The terminal block


36


than occupies the position which is represented in FIG.


15


.




When the terminal block


36


occupies its unlocked position, it is possible to withdraw the lamp


12


, or fit it, by displacing it axially rearwards, or forwards, respectively.




In order to form the electrical connection of the lamp


12


, when it is fitted into the reflector, it is sufficient to make the terminal block


36


pivot in the anti-clockwise direction when considering

FIGS. 15 and 16

, from its unlocked position to its locked position.




Needless to say, a system (not represented) for locking the terminal block


36


in its locked position and in its unlocked position is advantageously provided.




The invention has thus developed an electrical-connection system in which the terminal block is fitted with respect to a support, typically the rear wall of the reflector of the headlamp. There is thus no imprecise, floating fitting. On the contrary, it is possible to make a connection “blind” between the terminal block and the terminals of the lamp, without having to “imagine” the terminals of the lamp during the fitting. Furthermore, the assembly is sure to be locked correctly, since the electrical contact can be made only if the connector (the terminal block) is correctly positioned.



Claims
  • 1. An arrangement for the electrical connection of a lamp, especially in a motor-vehicle headlamp, the lamp includes a light-source element at the front and axially disposed at a rear, a lamp base equipped with fixed terminals, the lamp is fitted through a support by way of a hole there through and rotated to lock the lamp to the support so that the light-source element of the lamp is disposed on one side of the support and the fixed terminals are disposed on an opposite side of the support, the fixed terminals of the lamp are connected electrically to an electrical power-supply harness by having the fixed terminals put in physical contact with associated connecting terminals carried by the terminal block, wherein the fixed terminals extend laterally overall from a portion of a surface of the lamp base outwards along directions contained in a substantially transverse plane, and in wherein the terminal block is movably fitted to a terminal block engaging means for allowing movement of the terminal block between a locked position on the terminal block engaging means in which, the connecting terminals of the terminal block are in direct, physical, and electrical contact with the fixed terminals, and an unlocked position on the terminal block engaging means in which, the connecting terminals are spaced away from the fixed terminals, in such way that movement of the terminal block to the locked position, or the unlocked position, causes connection, or disconnection, respectively, of the lamp with the electrical power-supply harness.
  • 2. The arrangement according to claim 1, wherein the terminal block is movably fitted to said terminal block engaging means, with respect to the support, in a substantially transverse connecting plane.
  • 3. The arrangement according to claim 1, wherein the fixed terminals are substantially parallel to a transverse connecting direction, and wherein the terminal block is fitted so as to slide along the transverse connecting direction.
  • 4. The arrangement according to claim 1, wherein the terminal block is fitted to said terminal block engaging means to slide on slideway.
  • 5. The arrangement according to claim 2, wherein the terminal block is fitted to said terminal block engaging means to pivot about an axis substatially parallel to an axis of the lamp.
  • 6. The arrangement according to claim 1, wherein the terminal block includes an arm which extends generally in a transverse connecting plane and is fitted to said terminal block engaging means to pivot about and axis by a free extremity, so that the connection, or the disconnection, of the lamp takes place via pivoting of the terminal block towards the lamp, or away from the lamp, respectively.
  • 7. The arrangement according to claim 5, wherein the axis of pivoting of the terminal block is substantially coaxial with the axis of the lamp.
  • 8. The arrangement according to claim 1, wherein the terminal block an axial face opposite the lamp, includes axial clearance aperture associated with each fixed terminal of the lamp and offset an angle with respect to a corresponding connecting terminal in such a way that in the unlocked position, clearance apertures in the terminal block are substantially aligned radially with associated fixed terminals, so as to allow withdrawal of the lamp axially rearwards.
  • 9. The arrangement according to claim 7, wherein the terminal block pivots about the axis of the lamp, sliding along in a circumferential direction, and wherein the terminal block includes at least one guide slot of circumferential orientation which interacts with two axial guide studs fixed to the support and passing through at least one guide slot, for guiding the terminal block in sliding along the circumferential direction.
  • 10. The arrangement according to claim 1, wherein the terminal block is fitted to said terminal block engaging means to pivot about a substantially transverse axis and wherein in the locked position, each connecting terminal is in contact with a rear face of an associated fixed terminal, in such a way that, in order to pass from the locked position to the unlocked position, the terminal block pivots rearward, and, in order to pass from the unlocked position to the locked position, the terminal block pivots forward.
  • 11. The arrangement according to claim 5, wherein the fixed terminals are oriented along directions which are substantially radial with respect to the axis of the lamp.
  • 12. The arrangement according to claim 1, wherein the lamp is fitted to said terminal block engaging means to pivot about an axis of a corresponding hole of the support, and wherein the terminal block is placed in the locked position after a fitting of the lamp in such a way that, in the locked position, the lamp is immobilized in a fitted position in such a way that, if the terminal block occupies the locked position before the fitting of the lamp, the terminal block renders the fitting of the lamp impossible.
  • 13. The arrangement according to claim 1, including means for indexing the terminal block in the unlocked position.
  • 14. The arrangement according to claim 1, including at least one abutment element which limits displacement of the terminal block in a direction of the locked position and/or of the unlocking position.
  • 15. The arrangement according to claim 1, wherein the fixed terminals are contact strips substantially parallel to the transverse plane.
  • 16. The arrangement according to claim 1, wherein the terminal block includes a gripping element for a user to shift the terminal block from the locked position to the unlocked position, and conversely.
  • 17. The arrangement according to claim 1, wherein the terminal block is movably fitted to said terminal block engaging means with respect to the support or with respect to a means fixed to the said support.
  • 18. The arrangement according to claim 1, wherein said terminal block engaging means is coupled to said support.
  • 19. An arrangement for electrical connection of a lamp to an electrical power harness, the lamp having a light source element axially spaced from a lamp base along a lamp axis, the lamp base having electrical connectors extending therefrom in a plane substantially transverse to the lamp axis, the arrangement comprising:a lamp support having a hole for receiving the lamp there through, the lamp being locked in said hole of said support by rotation of the lamp around the lamp axis, the light source element of the lamp is disposed on one side of the support and the lamp base being disposed on an opposite side of said lamp support; a terminal block engaging means coupled to said lamp support; and a terminal block slidably engaging said terminal block engaging means for movement of said terminal block along said terminal block engaging means between a first position on said terminal block engaging means in which said terminal block also directly and physically contacts electrical connectors of the lamp, thereby connecting the lamp to an electrical power harness, and a second position on said terminal block engaging means in which said terminal block disengages direct and physical contact with the electrical connectors of the lamp, thereby disconnecting the lamp from the electrical harness, said terminal block slidably engages the terminal block engaging means when in both the first position an the second position.
Priority Claims (1)
Number Date Country Kind
01 11504 Aug 2001 FR
US Referenced Citations (8)
Number Name Date Kind
4100448 Chipner et al. Jul 1978 A
4513356 Mikola Apr 1985 A
4573754 Hill Mar 1986 A
4630877 Moore Dec 1986 A
4631651 Bergin et al. Dec 1986 A
4804343 Reedy Feb 1989 A
5035643 Forish et al. Jul 1991 A
5637020 Ito Jun 1997 A
Foreign Referenced Citations (1)
Number Date Country
0 893 647 Jan 1999 EP
Non-Patent Literature Citations (1)
Entry
French Search Report, May 2, 2002.