The present invention relates to an apparatus for sealing and/or connecting and/or deviating duct segments in a hot or cold runner manifold, this manifold comprising at least one flow duct which can be loaded with a plasticized mass and which may be closed by fluid-tight stoppers mounted on the manifold and or be deviated and/or be connected to a further flow duct.
As regards hot-runner injection molding apparatus, it is known to mount cylindrical stoppers in the corner zone of a manifold runner to seal its ends and/or to connect angled duct segments to constitute a deflection element. Illustratively as disclosed in the EP 0 226 798 A patent document, the stoppers are configured coaxially at the ends of a main duct in order to set up communication in each instance between a deviating element and a conical hole. This deviating element continues in the form of an angled borehole in the stopper, said borehole leading to a manifold discharge aperture. A constriction is constituted at the borehole miter and mainly constitutes a flow impedance. If plasticized material gets stuck at that impedance, cleaning will be difficult or impossible, as a result of which the entire stopper must be replaced. Such a stopper is affixed in the manifold by soldering/brazing, and on that account mechanical cleaning is laborious.
A comparable design is known from DE 32 11 342 A. Therein a cone is subtended in each widened orifice of a manifold cross duct and can be closed by a unilaterally beveled latch affixed by a through-bolt in the manifold in pressure tight manner. This design entails unavoidable dead corners where residual material may accumulate, with the danger of operational difficulties affecting product quality and in any event hampering cleaning.
Designs constituting improvements on the above have already been proposed in the documents EP 0 523 549 A; EP 0 630 733 A and EP 0 845 345 A, namely conical steel inserts fitted with deviating boreholes and being ether clamped on the manifold by round-head screws or being tightened by adjusting screws or being encompassed by threaded bolts fitted with an internal cone. Even though such connections are operationally sound even at high injection pressures, their manufacturing cost is relatively high and the integration of the press-fit cone may well be complex. The positional congruence between the borehole in the cone and the borehole in the manifold may be difficult to attain, where not impossible. Also the position of the conical borehole in the manifold borehole depends on the applied compression. This dependency gets more problematic the more slender the cone. Dead corners and flow shadows wherein material deposits again are inevitable.
The German patent document DE 298 16 253.9 U offers a substantially improved solution relative to the above designs, namely being devoid of dead corners, offering apparatus sealing duct segments in a hot runner manifold which is fitted with at least one duct that can be fed with plasticized material, said duct being sealable in pressure-tight manner by stoppers detachably affixed to the manifold, the/each stopper being affixable to the manifold at an acute angle to the duct axis and having an end face which can be pressed in pressure-tight manner on an opposite closed annular surface enclosing or limiting a duct opening. Even at very high pressures, highly effective sealing is attained. The stopper constitute detachable sealing means allowing mechanical cleaning. Thanks to their oblique position, they may be rapidly assembled/disassembled, whereby the work entailed by a change in color or material can be completed in exceptionally little time. However the said oblique stopper configuration incurs the drawback that it demands much space, a feature that is undesirable in many applications. Again, on account of the oblique stopper mounting, it is difficult at best to use such apparatus in an application for sealing ducts passing a valve needle.
Based on the above discussed state of the art, one objective of the present invention is to offer an alternative and improved configuration to seal duct segments in a hot or cold runner manifold.
This problem is solved by the present invention by an apparatus defined in claim 1. The dependent claims relate to individual embodiment modes of the apparatus of the invention.
The present invention creates apparatus to seal and/or connect and/or deviate duct segments in a hot or cold runner manifold, this apparatus being fitted with at least one flow duct moving a plasticized material, this flow duct being made sealed fluid-tight by stoppers mounted on the manifold and/or being deviating and/or connectable to another flow duct. According to the present invention, the/each stopper is affixed to the hot or cold runner manifold in a recess substantially extending perpendicularly to the duct segment to be closed which it crosses, and comprises at least one peripheral surface which in the operational state rests in fluid-tight manner at a recess surface opposite said recess, the thermal coefficient of expansion of the stopper being selected larger than that of the recess in a manner that, at the operational temperature, the stopper's peripheral surface rests in sealing manner against the related recess surface.
Because of the substantially perpendicular position of the stopper relative to the flow duct segment to be closed together with generating sealing across a peripheral stopper surface, the apparatus of the present invention is compact compared to the case of DE 298 16 253 U, inventive sealing being assured between the stopper and the recess wall. Also dead corners may be eliminated. When said apparatus has been cooled to room temperature, the stopper is seated loosely and may be easily introduced/removed, as a result of which mechanical cleaning can be carried out in problem-free manner.
In a further variation of the present invention, the minimum of one stopper peripheral surface and the recess surface opposite it, in the assembled state of said apparatus, are at least partly solidly joined to each other to attain sealing between the stopper and the recess and/or a fixed stopper position within the recess. Illustratively solder or the like may be used for bonding.
The latter variation however incurs the drawback relative to the former that once the seal has been established, the stopper can only be removed from the recess at comparatively large effort, for instance to allow cleaning, and on that account the former variation is preferred.
Advantageously the stopper comprises at least one end face which can be forced onto an oppositely located annular surface of the recess, in this manner the stopper can be configured and affixed at a predetermined position. The end face can be forced in pressure-tight manner against the annular surface in order to establish further sealing between the recess and the stopper if so desired. For that purpose the stopper end face preferably is designed as a closed sealing ring at a compressive element guided along its axis, this sealing rim implementing contour-hugging sealing at the annular surface. In this manner inaccuracies or shifts of the annular surface and the end face are precluded. Advantageously the stopper end face is at least partly planar, namely at the sealing rim, in order to implement directly a tight geometric seal with the annular surface.
Advantageously the stopper is secured against radial rotation. Such irrotationality preferably is implemented by a dowel pin.
In one embodiment mode of the present invention, the stopper comprises a screw element accessible to a tool at or in its head. This screw element affixes the stopper against axial displacement. Said screw element may be separate from or integral with the stopper.
In one embodiment mode of the present invention, the stopper is fitted with at least one duct to connect to each other two flow duct segments configured at an angle to each other of the hot or cold runner manifold and/or to deflect a flow duct segment at an angle in a way that a plasticized material flowing through the hot or cold runner manifold is able to flow from one flow duct segment through the stopper illustratively into another flow duct segment.
In yet another embodiment mode of the present invention, its stopper comprises a passageway for a valve needle. Preferably a sealing bush for the valve needle is mounted on the stopper, as a result of which plasticized material passing through the stopper is precluded from leaking through the passageway passing the valve needle.
Further features, particulars and advantages are disclosed in the wording of the claims and in the description below relating to the appended drawing.
Below, identical reference numerals denote similar/identical components.
The hot runner manifold denoted as a whole by 10 in
Furthermore the stopper 18 comprises a screw element 28 fitted with an external thread engaging a matching inside thread of the hot runner manifold 10. The screw element 28 presses from above on an offset 30 configured at the end side of the bush 20, as a result of which an end face 32 of the bush 20 situated underneath the offset 30 and pointing down is forced against an annular surface 34 opposite same and configured in the hot runner manifold. In this manner the axial position of the bush 20 is fixed in the recess of the hot runner manifold 10. The end face 32 of the bush 20 and the annular surface 34 of the hot runner manifold also may be designed in a manner and may cooperate in a way to produce a further seal between the bush 20 and the hot runner manifold 10—if so desired. The bush 20 is radially positioned in the recess by a rotation-blocking element which in this case takes the form of a dowel 33, for the purpose of aligning the main duct segment 22a and the main to flow duct 12a.
The accessory duct segment 22b of the duct 22 subtended in the bush 20 issues into an omitted needle valve nozzle mounted at the underside 14 of the hot runner manifold 10.
Each needle valve nozzle is fitted with a preferably externally heated nozzle (also omitted) which is fitted with a material feed pipe concentric with the longitudinal axis L and continuing the accessory duct segment 22b. Latter terminates into a first nozzle output element constituting at its end a nozzle discharge aperture by means of which the material to be processed is fed through a sprue aperture to a separable mold insert (also omitted).
A valve needle 36 is used to open and close the gate preferably constituted in the mold insert, said needle 36 longitudinally passing through both the flow duct in the needle valve nozzle and the accessory duct segment 22b of the bush 20 of the stopper 18 being operationally displaced by an omitted mechanical, electric, pneumatic or hydraulic drive into a closing or open position. In the closed position the valve needle 36 passes, by means of a terminal sealing element, through the nozzle discharge aperture into the gate which it seals.
A guide shell 38 fitted with a central continuous borehole 40 is configured in the bush 20 of the stopper 18 to guide and seal the valve needle 36, the inside diameter of said borehole 40 in the end zones 42, 44 of the guide shell 38 matching the outside diameter of the valve needle 36 except for a slight play of displacement. As a result said needle is centrally guide and supported within the guide shell 38.
A cylinder-like free space 46 is subtended between the end respectively guide zones 42 and 44 and comprises an inside diameter slightly larger than the outside diameter of the valve needle 36. During injection molding, said free space 46 by design receives a slight quantity of flowable material from the main flow duct 12a, this feature assuring sealing the valve needle 36 relative to the main flow duct 12a and the mold environment. Simultaneously the fluid material within said free space 46 acts as a lubricant, thereby reducing the friction between the valve needle 36 and the guide shell 38.
The guide shell 38 is fitted with a widened flange 48 centrally seated in a recess 50 of the bush 20 of the stopper 18. Above the flange 48, the guide shell 38 comprises a main part 50 of lesser outside diameter which constitutes the terminal (upper) guide zone 42. Said zone 42 by its inside cylindrical circumference encloses the valve needle 36 except for a slight displacement play. At the same time the guide zone 42 upwardly limits the cylindrical free space 46, assuring that the processing material therein may not leak to the outside.
The main part 50 is coaxially enclosed by a threaded muff 56. Said muff's outside thread engages a matching inside thread of the bush 20. Once the said muff 56 is threaded into the bush 20 of the stopper 18, the guide shell 38 shall be affixed in this bush 20. In the process, the bottom 58 of the recess 60 and the (unreferenced) underside of the flange 48 are superposed in mechanically interlocking manner, as a result of which the guide shell 38 is fixed in place not only in the bush 20, but simultaneously it is also sealed by means of a surface perpendicularly to the longitudinal axis L.
Underneath the flange 48, the guide shell 38 is fitted (in the direction of the needle valve nozzle) with a neck portion 62 of which the outside diameter also is less than that of the flange 48. The lower end of the neck portion 62 constitutes the (lower) guide zone 44 which by its cylindrical inside circumference 66 encloses the valve needle 36 except for a slight play of displacement and commensurately limits downward the cylindric free space 46.
A continuous borehole 68 is fitted between the recess 60 and the accessory duct segment 22b to receive the neck portion 62 in the bush 20 of the stopper 18, the inside diameter of said borehole 68 substantially matching the outside diameter of the neck portion 62. Said neck portion 62 extends as far as the accessory duct segment 22b, said end zone 44—by its inside circumference enclosing the valve needle 36 and its (unreferenced) conical surface constituted at the level of the inside circumference 66 the accessory duct segment 22b—entering the accessory duct segment 22b radially to and concentrically with the longitudinal axis L. The guide zone 44 for the valve needle 36 therefore is situated completely within the flow of the processing material, said conical surface subtending a contacting surface for said material, where said contact surface as well as the valve needle 36 is immersed on all sides by said material in the main duct segment 22b.
Operating the needle seal respectively the guide shell 38 depends substantially on the elastically deforming wall of the end zone 44 situated in the main duct segment 22b. When the valve needle 36 opens, it first slides unhampered within the guide shell 38 from the closed into the open position, the end zones 42 and 44 sliding along the outer circumference of the valve needle 36 with little displacement play. Once said needle has is reached the end respectively the open position, the injection pressure is raised, that is the melt to be processed is forced at high pressure through the flow duct 12 into the mold nest. In this process the fluid material flows uniformly all around the valve needle 36 and the conical surface of the end zone 44, the latter being radially compressed on account of its thin wall. The cylindrical inside circumference 66 rests like a closing or a valve element in mechanically interlocking and sealing manner against the outer circumference of the valve needle 36, as a result of which, during injection molding, processing material coming from the accessory duct segment 22b no longer may enter the free space of the guide shell 38. Accordingly, processing material no longer may pass through the guide shell 38 out of the mold into the ambience at the time the accessory duct segment 22b is highly pressurized. Moreover the valve needle 36 is affixed in position concentrically about the longitudinal axis L. Said needle no longer can be deviating by the flowing processing material out of its central position, this feature being advantageous to the flow conditions in the accessory duct segment 22b.
Once the injection cycle has been completed, the pressure in the ducts 12a, 12b, 22a and 22b decays. On account of its elasticity, the end zone 44 resumes its initial shape and the inside circumference 66 of the end zone 44 detaches off the outer circumference of the valve needle 36. This needle can be moved unhampered into the closed position.
It is understood that the wall thickness of the steel-based end zone 44 is selected in a manner that the end zone may deform within the elastic range of said steel and that the slight displacement play between the valve needle 36 and the inner circumference 66 is overcome by the processing material's pressure so that, during the mold's high-pressure phase, the valve needle 36 is stopped centrally and processing material is prevented from leaking outside. Nevertheless the valve needle 36 is accurately guided between the individual pressure cycles within the mutually spaced end zones 42 and 44.
A guide shell 38 receiving the valve needle 36 is screwed into the stopper 82 by means of appropriate threads. The affixation means of the guide shell 38 with the stopper 82 substantially is the same as discussed in the embodiment shown in
Be it borne in mind that basically the components 28 and 56 also may be designed with locknuts and the like, though this features is not shown in the appended Figures. Such an embodiment variation precludes unintentionally loosening the components for instance due to thermally or mechanically caused displacements.
The invention is not restricted to the above discussed embodiment modes of the inventive apparatus. While the above discussed embodiment modes relate to a hot runner manifold, the present invention also may apply to a cold runner manifold, this application being claimed within the scope of the present invention. Also modifications and changes are feasible without thereby transcending the scope of protection of the present invention defined by the appended claims.
All features and advantages explicit from and implicit in the claims, specification and drawing, including design details, spatial configurations and procedural steps may be inventive per se as well as in arbitrary combinations. In particular individual features of the above described embodiment modes may be exchanged where meaningful.
Number | Date | Country | Kind |
---|---|---|---|
20 2006 018 031.1 | Nov 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2007/008347 | 9/26/2007 | WO | 00 | 5/15/2009 |