This disclosure relates to lights of a vehicle and, in particular, to arrangements of light shaping optical elements for automotive signal lighting.
Vehicles are required to have headlights, taillights, and other lighting sources. The light sources generally must provide high luminosity, which may require the use of multiple individual light sources to provide the light.
In some aspects, a vehicle light includes a plurality of individual light sources, each light source being separated in space from neighboring ones of the light sources. The vehicle light includes a plurality of collimators configured to collimate light emitted from the light sources, and a first diffusing surface located at a first light-path distance from the light sources. The first diffusing surface is configured to receive the collimated light and to diffuse the collimated light in a first direction transverse to a first propagation direction of the collimated light. A second diffusing surface is located at a second light-path distance from the first diffusing surface, and the second diffusing surface is configured to receive the light diffused by the first diffusing surface and to diffuse the received light in a second direction transverse to a second propagation direction of the collimated light. The second direction is transverse to the second propagation direction. The first propagation direction is a direction in which the light propagates after being diffused by the first diffusing surface and before being diffused by the second diffusing surface, and the second propagation direction is a direction in which light propagates after being diffused by the second diffusing surface.
Implementations can include one or more of the following features, alone, or in any combination with each other.
For example, the vehicle light can be selected from the group consisting of a taillight, a daytime running light, a brake light, a turn signal light, and a CHMSL.
For example, a diffusion angle of the light diffused by the second diffusing surface can be greater than an inverse tangent of the quotient of the second light-path distance and the distance between neighboring light sources.
For example, the first diffusing surface and the second diffusing surface can be surfaces of a light shaping element having a refractive index of greater than 1.4, and the first diffusing surface and the second diffusing surface can be surfaces at interfaces between the light-shaping element and air around the element.
For example, light propagating in the light-shaping element can experience total internal reflection at at least one of the first diffusing surface and the second diffusing surface.
For example, each of the collimators can be configured to collimate light emitted from the light sources into a solid angle of less than five degrees.
For example, each of the collimators can be configured to collimate light emitted from the light sources into a solid angle of less than five degrees.
For example, the second propagation direction can be different from the first propagation direction.
For example, the second propagation direction can be anti-parallel to the first propagation direction.
For example, the collimators, and the first diffusing surface can be configured such that a first linear light pattern from the plurality of individual light sources is formed on the second diffusing surface, the first linear light pattern having intensity maxima and minima along a longitudinal axis of the first linear light pattern corresponding to the light sources that are separated in space from each other, the difference between the intensity maxima and minima being less than 50% of the maxima.
For example, the collimators, the first diffusing surface, and the second diffusing surface can be configured such that a linear light pattern from the plurality of individual light sources is formed at a distance five meters away the second diffusing surface, the linear light pattern having intensity maxima and minima along a longitudinal axis of the linear light pattern corresponding to the light sources that are separated in space from each other, the difference between the intensity maxima and minima being less than 50% of the maxima.
For example, the difference between the intensity maxima and minima can be less than 20% of the maxima.
For example, the second diffusing surface can have a normal direction, relative to a fixed coordinate system, that changes in a direction along the second direction transverse to a second propagation direction over a length scale that is greater than a wavelength of the light.
This document describes example arrangements of pluralities of light sources and optical elements configured to shape the emission patterns of light emitted from the sources, such that the emitted light appears to be emitted from a single continuous light source. For example, a plurality of light sources can include an array of individual light emitting diodes (LEDs), and the optical elements can control the angular emission patterns of light from the light sources, such that the angular emission patterns of light from different light sources overlap and are diffused, so that the light from the plurality of light sources appears to be emitted from a single continuous light source. Arrangements of the light sources and the optical elements are disclosed that maximize the optical efficiency for a particular designed function of the plurality of light sources, while also minimizing the number of light sources required to perform the function.
Current design trends in automotive signal lighting pursue a slim appearance and high homogeneity of the apparent lit surface and try to avoid visibility of the light sources or visible maxima in the luminance caused by the light source arrangement. Devices and techniques are disclosed herein which provide these design goals while keeping a high luminous intensity in certain directions that are important to achieve visibility and to meet legal light intensity values and at the same time minimize the necessary total flux of the light sources and the number of light sources used for a given application.
Examples described herein refer to a vehicle. As used herein, a vehicle is a machine that transports passengers or cargo, or both. A vehicle can have one or more motors using at least one type of fuel or other energy source (e.g., electricity). Examples of vehicles include, but are not limited to, cars, trucks, and buses. The number of wheels can differ between types of vehicles, and one or more (e.g., all) of the wheels can be used for propulsion of the vehicle. The vehicle can include a passenger compartment accommodating one or more persons. A vehicle can be powered by one or more types of power sources. In some implementations, a vehicle is powered solely by electricity, or can use one or more other energy sources in addition to electricity, to name just a few examples.
As used herein, the terms “electric vehicle” and “EV” may be used interchangeably and may refer to an all-electric vehicle, a plug-in hybrid vehicle, also referred to as a PHEV, or a hybrid vehicle, also referred to as a HEV, where a hybrid vehicle utilizes multiple sources of propulsion including an electric drive system.
Examples herein refer to a vehicle chassis. A vehicle chassis is a framework that bears the load of the rest of the vehicle. A vehicle chassis can include one or more frames, which can be made of steel, aluminum alloy, or another stiff and strong material. For example, a vehicle chassis is sometimes made of at least two side rails connected by multiple cross members for structural integrity. One or more other components, including, but not limited to, a battery pack for an electric or hybrid vehicle, can be integrated into or otherwise combined with a vehicle chassis. A subframe is a chassis portion that can carry certain components, including but not limited to, a motor, drivetrain, or suspension, to spread chassis loads and/or isolate vibrations and harshness.
Examples herein refer to a vehicle body. A vehicle body is the main supporting structure of a vehicle to which components and subcomponents are attached. In vehicles having unibody construction, the vehicle body and the vehicle chassis are integrated into each other. As used herein, a vehicle chassis is described as supporting the vehicle body also when the vehicle body is an integral part of the vehicle chassis. The vehicle body often includes a passenger compartment with room for one or more occupants; one or more trunks or other storage compartments for cargo; and various panels and other closures providing protective and/or decorative cover.
The vehicle body 102 has a front 106 and a rear 108. The vehicle 100 can have at least one motor, which can be positioned in one or more locations of the vehicle 100. In some implementations, the motor(s) can be mounted generally near the front 106, generally near the rear 108, or both. The vehicle 100 can have at least one lighting component, which can be situated in one or more locations of the vehicle 100. For example, the vehicle 100 can have one or more headlights 110 and daytime running lights 122 mounted generally near the front 106.
Light emitted from the lights shown in
After collimation of the light, the angular emission profile of the light can be shaped by a light-shaping element 420. In some implementations, the light-shaping element 420 can include a transparent material having a high refractive index (e.g., a refractive index of greater than 1.4) and one or more surfaces that can redirect and/or diffuse the light. In some implementations, the refractive index of the material can be greater than 1.4, so that a critical angle for total internal reflection between an interface of the material of the light-shaping element 420 and air can be less than 45° to a normal direction to the interface. In some implementations, the light-shaping element 420 can be formed of a plastic material, for example, polycarbonate, which has an index of refraction of approximately 1.59.
In some implementations, light from the light sources 402, which is directed upward (i.e., in a direction perpendicular to the PCB 401), is collimated by collimation lenses 404, and enters the light shaping element 420 through a bottom surface of the light-shaping element. Once inside the light-shaping element 420, the light can be reflected off a first interface surface 406 between the light-shaping element and air outside the element. For example, the light can strike the surface 406 at a 45° angle to the normal direction of the surface, so that the light is reflected by total internal reflection from the surface 406. After reflection from the surface 406, the light 408 can propagate through the light-shaping element 420 to a second interface surface 412 between the length-shaping element 420 and air outside the element and can exit the light shaping element 420 at the second interface surface. In a coordinate system 414 shown in
The first interface surface 406 can include a light-diffusing structure 410 that increases the angular distribution of light in a first direction (e.g., a direction along the Y-axis) perpendicular to the propagation direction of the light when the light exits the light-shaping element 420 to an amount that is greater than the angular distribution of the light in a second direction (e.g., a direction along the X-axis) perpendicular to the propagation direction. In this manner, the light-diffusing structure 410 on interface 406 can cause the narrowly-collimated light from the separated light sources 402 to be spread over the second interface surface 412 such that differences between light intensity maxima and minima on the interface surface 412 are less than 50% of the maxima or less than 20% of the maxima. In this manner, light from the multiple light sources 402 can be spread in the Y-axis direction to create a nearly homogeneous light intensity profile on the interface surface 412, while also minimizing the spread of the light in the X-axis direction, so that interactions between the light and top and bottom surfaces of the light-shaping element 420 are reduced and an appreciable amount of light is not lost out of the top and bottom surfaces.
The second interface surface 412 also can include a light-diffusing structure 430 that preferentially diffuses the light in the Y-axis direction, as compared with the X-axis direction, when the light exits the surface 412 and is emitted from the light-shaping element 420. Thus, to an observer located a distance (e.g., five meters or more) away from the surface 412, the surface 412 may appear to provide a homogeneous source of light along a length of the surface in the Y-axis direction and to emit the light from the surface with an angular emission angle in the Y-axis direction that is greater than the angular emission distribution angle and the X-axis direction. In some implementations, the difference between the intensity maxima and minima on the surface 412 may be less than 50% of the maxima or less than 20% of the maxima. That is, because of the configuration of the collimators, the first diffusing surface, and the second diffusing surface a linear light pattern in the light emitted from the individual light sources is formed at a distance from the second diffusing surface. The linear light pattern has intensity maxima and minima along a longitudinal axis of the linear light pattern, which maxima and minima correspond to the light sources that are separated in space from each other, but the difference between the intensity maxima and minima (e.g., as measure in Watts per square meter) along the axis of the liner light pattern is less than 50% of the maxima.
Variations on the light-shaping element of
After collimation of the light, the angular emission profile of the light can be shaped by a light-shaping element 620. In some implementations, the light-shaping element 620 can include a transparent material having a high refractive index (e.g., a refractive index of greater than 1.4) and one or more surfaces that can redirect or defuse the light. In some implementations, the refractive index of the material can be greater than 1.4, so that a critical angle for total internal reflection between an interface of the material of the light-shaping element 620 and air can be less than 45° to a normal direction to the interface. In some implementations, the light-shaping element 620 can be formed of a plastic material, for example, polycarbonate, which has an index of refraction of approximately 1.59.
In some implementations, light from the light sources 602 is collimated by collimation lenses and enters the light shaping element 620 through a bottom surface of the light-shaping element. Once inside the light-shaping element 620, the light can be reflected off a first interface surface 606 between the light-shaping element and air outside the element. For example, the light can strike the surface 606 at a 45° angle to the normal direction of the surface, so that the light is reflected by total internal reflection from the surface 606. After reflection from the surface 606, the light 608 can propagate through the light-shaping element 620 to a second interface surface 612 between the length-shaping element 620 and air outside the element and can exit the light shaping element 620 at the second interface surface. In a coordinate system 614 shown in
The first interface surface 606 can include a light-diffusing structure that increases the angular distribution of light in a first direction (e.g., a direction along the Y-axis) perpendicular to the propagation direction of the light when the light exits the light-shaping element 620 to an amount that is greater than the angular distribution of the light in a second direction (e.g., a direction along the X-axis) perpendicular to the propagation direction. In this manner, the light-diffusing structure on interface 606 can cause the narrowly-collimated light from the separated light sources 602 to the spread over the second interface surface 612 such that differences between light intensity maxima and minima on the interface surface 612 are less than 20% of the maxima. In this manner, light from the multiple light sources 602 can be spread in the Y-axis direction to create a nearly homogeneous light intensity profile on the interface surface 612, while also minimizing the spread of the light in the X-axis direction, so that interactions between the light and top and bottom surfaces of the light-shaping element 620 are reduced and an appreciable amount of light is not lost out of the top and bottom surfaces.
The second interface surface 612 also can include a light-diffusing structure that preferentially diffuses the light in the Y-axis direction, as compared with the X-axis direction, when the light exits the surface 612 and is emitted from the light-shaping element 620. Thus, to an observer located a distance (e.g., five meters or more) away from the surface 612, the surface 612 may appear to provide a homogeneous source of light along a length of the surface in the Y-axis direction and to emit the light from the surface with an angular emission angle in the Y-axis direction that is greater than the angular emission distribution angle and the X-axis direction. In some implementations, the difference between the intensity maxima and minima on the surface 612 may be less than 50% of the maxima or less than 20% of the maxima.
As the light 608 propagates along a beam path from the first surface 606 through the light-shaping element 620 to the second interface surface 612, the light may be redirected (e.g., reflected) by one or more intermediate surfaces 632, 634 along the beam path between the first and second surfaces 606, 612. For example, the one or more intermediate surfaces 632, 634 can include surface interfaces between material of the light-shaping element 620 and air outside the element that are angled with respect to the beam path of the light 608, such that the light experiences total internal reflection from the one or more intermediate surfaces 632, 634. Thus, the beam path can be folded between the first and second surfaces 606, 612, which can increase the path length between the first and second surfaces 606, 612, compared with a configuration (e.g., as shown in
While diffusion due to varying refraction angles is shown in
As shown in
The terms “substantially” and “about” used throughout this Specification are used to describe and account for small fluctuations, such as due to variations in processing. For example, they can refer to less than or equal to ±5%, such as less than or equal to ±2%, such as less than or equal to ±1%, such as less than or equal to ±0.5%, such as less than or equal to ±0.2%, such as less than or equal to ±0.1%, such as less than or equal to ±0.05%. Also, when used herein, an indefinite article such as “a” or “an” means “at least one.”
It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail below (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein. In particular, all combinations of subject matter appearing in this disclosure are contemplated as being part of the inventive subject matter disclosed herein.
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the specification.
In addition, the logic flows depicted in the figures do not require the particular order shown, or sequential order, to achieve desirable results. In addition, other processes may be provided, or processes may be eliminated, from the described flows, and other components may be added to, or removed from, the described systems.
While certain features of the described implementations have been illustrated as described herein, many modifications, substitutions, changes and equivalents will now occur to those skilled in the art. It should be understood that they have been presented by way of example only, not limitation, and various changes in form and details may be made. Any portion of the apparatus and/or methods described herein may be combined in any combination, except mutually exclusive combinations. The implementations described herein can include various combinations and/or sub-combinations of the functions, components and/or features of the different implementations described.
Systems and methods have been described in general terms as an aid to understanding details of the invention. In some instances, well-known structures, materials, and/or operations have not been specifically shown or described in detail to avoid obscuring aspects of the invention. In other instances, specific details have been given in order to provide a thorough understanding of the invention. One skilled in the relevant art will recognize that the invention may be embodied in other specific forms, for example to adapt to a particular system or apparatus or situation or material or component, without departing from the spirit or essential characteristics thereof. Therefore, the disclosures and descriptions herein are intended to be illustrative, but not limiting, of the scope of the invention.
This application claims priority to U.S. Provisional Patent Application No. 63/263,297, filed on Oct. 29, 2021, and entitled “ARRANGEMENT OF LIGHT SHAPING OPTICAL ELEMENTS FOR AUTOMOTIVE SIGNAL LIGHTING,” the disclosure of which is incorporated by reference herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/078888 | 10/28/2022 | WO |
Number | Date | Country | |
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63263297 | Oct 2021 | US |