Information
-
Patent Grant
-
6676585
-
Patent Number
6,676,585
-
Date Filed
Friday, May 29, 199826 years ago
-
Date Issued
Tuesday, January 13, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Kim; Eugene
- Harmon; Christopher
Agents
-
CPC
-
US Classifications
Field of Search
US
- 493 87
- 493 102
- 493 104
- 493 105
- 493 108
- 493 110
- 493 116
- 493 117
- 493 133
- 493 134
- 053 576
- 053 579
- 053 234
-
International Classifications
-
Abstract
An arrangement for manufacturing a paper can includes processing stations arranged one behind the other along two star-shaped wheels. Packaging material from supply stores is fed to each star-shaped wheel. The two star-shaped wheels and the processing stations arranged thereto are disposed on the same machine frame. The packaging material for both star-shaped wheels are fed from a joint material supply station. Thereby, a compact construction and reduced operational procedure are achieved.
Description
BACKGROUND AND SUMMARY OF THE INVENTION
This application claims the priority of German application 197 26 215.5, filed Jun. 20, 1997, the disclosure of which is expressly incorporated by reference herein.
The present invention relates to an arrangement for manufacturing a paper can from blanks of packing material, comprising processing stations which are arranged one behind the other along a first star wheel and a second star wheel. The stations are rotatable in a cyclical motion and comprise holding devices for the blanks which can be fed to the processing stations one after the other to be put together and formed one by one. Material supply stations hold ready packing material to be processed, and feeding devices feed the packing material to each star wheel.
Paper cans, manufactured by known arrangements, consist in their finished state of a tube, on both open front sides of which a front wall is arranged. Paper cans of this type are filled after their completion, that is after the second front wall has been applied. They have for this purpose on one front wall a filling opening, which can be sealed after filling. The filling opening may also be used by the consumer as an emptying opening.
Paper cans of this type are put together using a plurality of blanks, usually three, which are at first in the form of sheets. During manufacture, these sheet-like blanks are formed into the tube or the front walls and put together as a paper can. The forming and putting together of the blanks occurs in stages in consecutive processing stations. To make a paper can, a blank is transported from processing station to processing station, whereby in subsequent processing stations further blanks required for the paper can are fed thereto. The blanks are formed and joined together in the processing stations, whereby as a rule, in each subsequent processing station a further production stage is reached.
The paper used as packing material is such that it can be provided with one or more layers of plastic. Different packing material may be used for the various blanks of a paper can. Therefore, it is conventional that the packing material for the different blanks of a paper can are each fed separately. The feed material comes in large units, for example in the form of rolled up tapes of material or stacks of blanks. In the case of material tapes, blanks in the desired form are punched out of them. In arrangements for manufacturing a paper can, the packing material is usually kept on hand in material supply stations.
One such arrangement is described in U.S. Pat. No. 5,135,462 in which two separate arrangements are joined together. Each separate arrangement is arranged to its own machine frame and comprises a star wheel with processing stations arranged thereto. The star wheels are each fed packing material from separate material supply stores. Both machine frames are connected together by a transport device. Partly completed paper cans are transported in a random stream by this transport device from the first separate arrangement to the second separate arrangement. There the paper cans are separated and processed to complete cans.
British Patent No. 704 608 discloses a further arrangement for manufacturing paper cans. This arrangement comprises a plurality of consecutively arranged processing stations, at which the paper cans are put together in stages. The processing stations are distributed over a plurality of machine frames which are connected together by transport devices. The packing material is fed from separate material supply stores. The arrangement takes up a large amount of floor space and has a very complicated design.
U.S. Pat. No. 4,490,130 discloses a machine for manufacturing paper cups which are produced from a blank for a sleeve and a blank for a bottom. The blanks for the sleeve are fed to a first star wheel and the blanks for the bottom are fed to a second star wheel. Two separate material supply stores are provided for the packing material, which stores are arranged far away from each other. As the paper cup has a relatively simple form and comprises of only two pieces, the forming and the putting together takes place only in the area of the second star wheel. It is thus possible to arrange the star wheels to a joint machine frame.
An object of the present invention is to simplify the arrangement for manufacturing paper cans.
This object has been achieved in accordance with the present invention by providing that the two star wheels and the respective work stations are arranged on a joint machine frame, to which a joint material supply station for packing material comprising various blanks is arranged.
The simplified configuration obtained the present invention results in a series of advantages.
The arrangement of the star wheels according to the present invention does away with the need for complicated transport devices, as well as alignment at the end of the transporting device, which was necessary up to now. Partly completed paper containers can be transported from the first star wheel to the second star wheel in a simple way. The transporting device between the two star wheels can be of a corresponding configuration. In addition, floor space is reduced, as only one machine frame is necessary. Both the star wheels can be driven by a joint drive in a simple design. A joint drive can also be used for most of the parts of the processing stations.
The joint material supply station for different types of packing material leads to the substantial advantage that the material feed is simplified overall. A good basis for automation of the material is thereby achieved. Even without automation, the operational stages necessary for the material supply and the material feed are considerably reduced.
The present invention makes manufacture of a complete paper can in a compact installation possible, which paper can is made up of a plurality of blanks and has no inner open paper cut edges. The paper can comprises a filling opening which can be closed by an appropriate closing element. Covering strips, stoppers or such similar elements can be used as closing elements. The closing element can be applied before filling, namely in such a way that the filling opening is not yet covered before filling, or that it can be opened again without destroying the closing element.
The filling opening and the closing element can be so configured that the filling opening can also be used as an emptying opening. In this case, it is practical when the closing element is affixed in such a way that the emptying opening still looks presentable after the consumer has removed the closing element.
The present invention also contemplates configuration of the paper can so that the consumer can create the emptying opening, for example, along a weakened line. Another contemplated approach is to provide an emptying opening in the paper can in addition to the filling opening. The emptying opening is closed by a closing element. The filling opening is then not used as an emptying opening.
The packing material for the blanks, from which the paper can is put together, is centrally fed in the installation. Of course, the packing material can fed separately for all the various blanks or other elements necessary for the manufacture of the paper can and process in the installation. The packing material can also be fed in such a way that blanks, or other elements of the paper can which belong together, are already connected. For example, for the blanks which later form the walls of the paper can, packing material can be fed which already is provided with a protected edge or with a closing element.
In one advantageous embodiment of the present invention, a plurality of holders for holding each one roll of packing material are provided at the joint material supply station. It is hereby practical when reserve rolls are arranged to the holders, thereby making advantageous when a connecting device for adhering the end of one roll with the start of a reserve roll is arranged to the material supply station. A connecting device of this type can be so configured that it can be applied to rolls of varying widths. The above mentioned measures result in a simplified construction and in particular in a reduction of operational stages.
Another advantage of the present invention arises when the material supply station comprises one holder for a roll of packing material for a sleeve, one holder for a roll of packing material for a bottom and one holder for a roll of packing material for a lid of a paper can to be manufactured.
In an advantageous embodiment the material supply station comprises a holder for a roll of packing material for a pull tab, which functions as a closing element for a filling opening of the paper can to be manufactured. The paper can, with all its component pieces, is manufacturable in a single arrangement. As already mentioned above, the pull tab can be applied in such a away that the filling opening is not yet covered. The pull tab then needs only to be sealed in a filling machine which may be arranged downstream of the installation. As already mentioned above, the pull tab can instead be already provided in the fed packing material for the walls of the paper can.
In a corresponding way, a roll of packing material for a pull tab can be fed, which serves as a closing element for an emptying opening. This pull tab can be applied by the arrangement of the present invention so that it seals closed the emptying opening. As already mentioned above, the pull tab can be already provided in the fed packing material for the wall of the paper can.
In an advantageous embodiment of the present invention, two star wheels are arranged in relation to the joint machine frame that they are disposed adjacent one another and their rotational axles extend horizontally. The configuration can thereby be further simplified and allows both the star wheels and the respective processing stations being easily accessible from one side, for example for the purpose of changing tools or for maintenance work. The drive and gear elements can be taken up in the area of the back side and are also easily accessible.
In the present invention, a transport device is provided, by way of which a partly completed paper can is transportable in a linear movement from the first star wheel to the second star wheel. The star wheels are advantageously arranged such that in the area of the transport device a mounting device of the first star wheel is disposed opposite a mounting device of the second star wheel. Thereby, the transfer of a partly completed paper can from the first star wheel to the second star wheel can be effected in a simple way.
A processing station for forming a sleeve, a processing station for applying a lid comprising a filling opening and a processing station for localized partial fixing of a pull tab on the packing material for the lid are arranged to the first star wheel, in accordance with the present invention, whereas a processing station for applying a bottom is arranged to the second star wheel. Thereby, a paper can comprising a pull tab is manufacturable in a simple way. As the pull tab is only partially locally fixed, the filling opening can be easily uncovered by removing the pull tab.
Another advantage of the present invention arises when a processing station for removing the pull tab from the filling opening is arranged to the first star wheel. The processing station is arranged downstream of the processing station for localized partial fixing of the pull tab. The partly completed paper can is thus be transferable to the second star wheel with an uncovered filling opening. A machine tool is insertable into the filling opening in order to facilitate the application of the bottom.
BRIEF DESCRIPTION OF THE DRAWINGS
These and further objects, features and advantages of the present invention will become more readily apparent from the following detailed description thereof when taken in conjunction with the accompanying drawings wherein:
FIG. 1
is a cross-sectional, elevational view of a paper can in a closed state manufactured according to the present invention;
FIG. 2
is an enlarged view of the lid of the paper can of
FIG. 1
;
FIG. 3
is a tape of packing material for making blanks for the sleeve of the paper can of
FIG. 1
;
FIG. 4
is a blank for the sleeve of the paper can separated from the tape of
FIG. 3
;
FIG. 5
is the blank of
FIG. 4
comprising a sealing strip serving as an edge protector;
FIG. 6
is the blank of
FIG. 5
formed into a tube;
FIG. 7
is a tape of packing material for making blanks for the lid of the paper can of
FIG. 1
;
FIG. 8
is a blank for the lid separated from the tape of
FIG. 7
;
FIG. 9
is the blank of
FIG. 8
formed into a lid;
FIG. 10
is a partly completed paper can consisting of the sleeve and the lid comprising an uncovered filling opening;
FIG. 11
is a tape of packing material for making blanks for the bottom of the paper can of
FIG. 1
;
FIG. 12
is a blank for the bottom separated from the tape of
FIG. 11
;
FIG. 13
is the blank of
FIG. 12
formed into a bottom;
FIG. 14
is an arrangement for manufacturing a paper can in accordance with the present invention; and
FIG. 15
is a view of a connecting device for packing material in the arrangement of FIG.
14
.
DETAILED DESCRIPTION OF THE DRAWINGS
An embodiment of a paper can
1
is shown in
FIG. 1
which is manufacturable by the arrangement
2
shown in FIG.
14
. The paper can
1
comprises a sleeve
3
and two front walls which are inserted into the sleeve
3
and adhered in a sealed way thereto by heat sealing. The front wall serving as a lid
4
comprises a rim
6
, around which the end area
7
of the sleeve
3
is rolled. Thus, a seam area is formed in this area which is sealed closed after heat sealing. Correspondingly, the bottom
5
comprises a rim
8
, around which the end area
9
of the sleeve
3
is rolled. A seam area is formed also on the bottom
5
and is sealed closed by heat sealing.
The lid
4
comprises a filling opening
10
which can be closed by a pull tab
11
. In the position shown in
FIG. 1
, the pull tab
11
is disposed over the filling opening
10
, thus sealing it so that the paper can
1
is closed. The filling opening
10
can be uncovered by pulling off the pull tab
11
so as to serve as an emptying opening. As can be seen from
FIG. 2
, packing material
12
is used for the lid
4
and comprises a paper layer
13
, an inner plastic layer
14
and an outer plastic layer
15
. Both plastic layers
14
,
15
are heat sealable.
A cut edge
16
of the lid
4
which forms the peripheral edge of the filling opening
10
is covered by an edge protector which takes the form of a rivet-like sealing lip
17
. The sealing lip
17
is adhered to the lid
4
in a suitable way, for example by heat sealing.
The pull tab
11
comprises, on its side facing the filling opening
10
, a layer of heat sealable plastic (not shown). The plastic layer of the pull tab
11
is adhered in a sealed way to the outer plastic layer
15
of the lid
4
along a heat seal seam
18
. The pull tab
11
is also affixed to the lid
4
at a fixing point
19
as described below.
The paper can
1
comprises essentially a sleeve
3
, a lid
4
and a bottom
5
. The lid
4
(see also
FIG. 9
) and the bottom
5
(see also
FIG. 13
) are both in their completed forms before they are put into the sleeve
3
. The sleeve
3
has the form of a tube
21
(see also
FIG. 6
) before assembly, whereas both end areas
7
,
9
are not yet rolled in. For the manufacture of the sleeve
3
(see also FIG.
1
), packing material
22
(see also
FIG. 3
) is used, and has the same or a similar composition as the packing material
12
(see also
FIG. 2
) of the lid
4
.
As can be seen from
FIG. 3
, the packing material
22
is fed as a tape
23
, from which blanks
24
(see also
FIG. 4
) are separated off. The separation lines are denoted in
FIG. 3
by a dot-dash line. The blank
24
is provided on a longitudinal edge
25
with an edge protector which takes the form of a sealing strip
26
made of plastic (see also FIG.
5
). The opposite longitudinal edge
27
is not covered by a sealing strip.
The blank
24
provided with the sealing strip
26
is now formed into the tube
21
as shown in
FIG. 6
, whereby the two longitudinal ends of the blank
24
overlap each other. The longitudinal edge
25
provided with the sealing strip
26
is disposed on the inside of the tube
21
, whereas the longitudinal edge
27
is disposed on the outside. The two overlapping longitudinal ends of the blank
24
are adhered to one another, preferably by heat sealing so that a closely sealed seam area
28
is formed.
The lid
4
is made of packing material
12
which is fed in the form of a tape
30
(as seen in FIG.
7
). A circular blank
31
(see also
FIG. 8
) is punched out of the tape
30
and is formed into the lid
4
as shown in FIG.
9
. The blanks
31
punched out of the tape
30
are denoted in
FIG. 7
by a circular dot-dash line.
As can be seen from the upper section of
FIG. 7
, the tape
30
is already provided with the filling opening
10
for the lid
4
in the area of the unpunched blank
31
. The cut edge
16
of the filling opening
10
is not yet covered. In a later processing stage (see also the central section of FIG.
7
), the filling opening
10
is provided with the rivet-like sealing lip
17
which serves as an edge protector. In a yet later processing stage (see the lower section of FIG.
7
), the pull tab
11
is adhered beside the filling opening
10
on the tape
30
. Adhering takes place only in the area of a fixing point
19
, preferably by heat sealing. Adherence is thus limited to a localized point and permits the pull tab
11
to be moved away from the filling opening
10
. The filling opening
10
can thus be uncovered for filling.
The blank
31
(see also
FIG. 8
) comprising the rivet-like sealing lip
17
and the pull tab
11
is now punched out of the tape
30
. The blank
31
is subsequently formed so that it obtains the form shown in
FIG. 9
where the cover strip
11
is disposed outside of the fixing point
19
a small distance from the filling opening
10
.
The lid
4
is now inserted into one of the open front ends of the tube
21
(as best seen in FIGS.
6
and
9
), where the rim
6
faces outwards. The end area
7
of the tube
21
is subsequently rolled around the rim
6
. The tube
21
and the lid
4
are connected together by heat sealing. A partially completed paper can
32
has now been made as shown in
FIG. 10
where that position, the pull tab
11
has been moved away from the lid
4
outside of the fixing point
19
, so that the filling opening
10
is uncovered.
The packing material
33
(shown in
FIG. 11
) for making the bottom
5
has the same or similar composition as the packing material
12
of the lid
4
(shown in FIG.
2
). The packing material
33
is fed in the form of a tape
34
, out of which circular blanks
35
for the bottom
5
are punched as seen in FIG.
12
. After the punching process, the blank
35
is formed so that it reaches its final form as shown in FIG.
13
.
The bottom
5
is now inserted into the second, still open front end of the tube
21
(as shown in
FIG. 6
) and adhered in the same way as the lid
4
. The paper can
1
is now completed and has the form shown in
FIG. 1
, whereby, however, the pull tab
11
is not closed. The open paper can
1
can now be fed to a filling machine for filling and sealing. There the paper can
1
can be filled through the filling opening
10
. The pull tab
11
can subsequently be laid over the filling opening
10
and the heat sealed seam
18
produced. The pull tab
11
then covers and seals the filling opening
10
.
In another embodiment of the present invention, the paper can may be provided with two openings. One such opening takes the form of a filling opening, and the other such opening takes the form of an emptying opening. The emptying opening can be immediately sealed closed, for example by a cover strip. A localized limited fixing of the cover strip for the opening serving only to empty is unnecessary. The emptying opening and the pull tab closing same can have the same form as for the filling opening
10
described above. The filling opening and the closing element for the filling opening can be constructed in a simpler way. Both openings can comprise an edge protector.
The manufacture of the paper can
1
does not absolutely require that all procedural stages are executed by the arrangement according to the present invention. For example, packing material for the sleeve which is already provided with an edge protector can be fed as well as packing material for the lid on which a sealing lip serving as an edge protector or a cover strip is already provided. With an additional opening, the fed packing material for the relevant container wall can already provided with an edge protector for the opening or with a cover strip. The procedural stages necessary for the application of the edge protector or the cover strip can be transferred to the supplier of the packing material.
In yet another embodiment of the present invention the sealing lip or the cover strip need not be previously applied to the tape from which the blanks for the lids are made. That is, sealing lip or the cover strip can also be applied after the blank has been punched out or it may be applied after the lid has been inserted in the tube.
The paper can
1
can be produced in the arrangement shown in FIG.
14
. The manufacturing process is described below first in general and then in more detail. The blanks
24
,
31
,
35
fed to the arrangement
2
are put together and formed in various stages.
The arrangement
2
comprises a first star wheel
37
and a second star wheel
38
which are provided with respective mounting devices
39
,
40
. The two star wheels
37
,
38
are connected by a transport device
41
. Processing stations
42
to
51
are arranged along the periphery of the first star wheel
37
, and processing stations
52
to
58
are arranged along the periphery of the second star wheel
38
. The first star wheel
37
is sequentially rotatable in the direction of arrow A, while the second star wheel
38
sequentially rotates with the same motions but in the opposite direction in the direction of arrow B. The mounting devices
39
of the first star wheel
37
are thus arranged to the processing stations
42
to
51
in sequence, while the mounting devices
40
of the second star wheel
38
are arranged in sequence to the processing stations
52
to
58
. In addition, the mounting devices
39
and
40
can each be arranged to the transport device
41
.
Both star wheels
37
,
38
are mounted to a joint machine frame
60
. A material supply store
61
is arranged upstream of the machine frame
60
, and a collecting container
62
for paper cans
1
is arranged downstream thereof. Packing material
22
for the sleeve
3
and packing material
12
for the lid
4
from the material supply store
61
are fed to the first star wheel
37
. The fed packing material
12
,
22
is processed at the processing stations
42
to
51
into the partly completed paper can
32
as shown in FIG.
10
.
The partly completed can
32
is transferred from the first star wheel
37
to the second star wheel
38
by the transport device
41
. Packing material
33
for the bottom
5
is fed from the material supply store
61
to the second star wheel
38
. The fed packing material
33
is further processed with the partly completed paper can
32
by the processing stations
52
to
58
of the second star wheel
38
into a completed paper can
1
. The completed paper can
1
reaches the collecting container
62
and can be further transported by a transport belt
63
, for example to a filling installation.
The individual components of the arrangement
2
for manufacturing a paper can
1
as shown in
FIG. 14
are now described. The machine frame
60
comprises a frame which is supported by feet
64
,
65
on the floor. The two star wheels
37
,
38
are held at a vertically arranged, central wall
66
and are arranged so that a way that their respective rotational axles
67
,
68
extend horizontally. The mandrel-shaped mounting devices
39
of the first star wheel
37
and the mounting devices
40
in the form of take-up tubes of the second star wheel
38
are disposed in the same plane. The two star wheels
37
,
38
, the processing stations
42
to
58
arranged with respect thereto and the transport device
41
are disposed, from the viewer's standpoint, on the front side of the machine frame
60
. They are arranged adjacent one another but spaced a short distance.
In the area of the transport device
41
, a holding device
39
of the first star wheel
37
and a holding device
40
of the second star wheel
38
are disposed directly opposite each other so that their longitudinal axes are aligned. Thereby, a partly completed paper can
32
can be transferred in a linear movement from the first star wheel
37
to the second star wheel
38
.
Both star wheels
37
and
38
are set in the same cyclical motion by a joint drive, but at different rotational angles. The drive is diverted from an electric motor
72
with which both star wheels
37
,
38
are connected via a stepping motor, toothed belts and the like. The drive and gear elements of the arrangement
2
are supported by the central wall
66
and arranged on the back side of the central wall
66
in a generally known manner and thus are not shown in FIG.
14
.
All the packing material required for the manufacture of the paper can
1
is fed by the joint material supply store
61
to the arrangement
2
. This includes the packing material
12
,
22
,
33
for the lid
4
, the sleeve
3
and the bottom
5
of the paper can
1
. In addition, packing material
73
for the sealing strip
26
(FIG.
5
), packing material
74
for the sealing lip
17
(
FIG. 7
) as well as packing material
75
for the pull tab
11
(
FIG. 7
) is fed by the material supply store
61
to form a joint material supply store
61
for all the packing material
12
,
22
,
33
,
73
,
74
,
75
.
The packing material
73
,
74
and
75
are fed to the machine frame
60
in the form of tapes
76
,
77
and
78
. The packing material
12
,
22
,
33
,
73
,
74
,
75
fed in tapes
23
,
30
,
34
,
76
,
77
,
78
is wound onto rollers
80
to
85
in the joint material supply store
61
.
The packing material
22
rolled onto the roller
81
for the sleeve
3
is fed first in the form of a tape
23
to a punching device
86
, where individual blanks
24
(
FIG. 4
) are separated off. The individual blanks
24
then reach a device
87
, in which the longitudinal edges
25
,
27
, which form the subsequent seam area
28
(FIG.
6
), are heated by hot air. In a downstream arrangement
88
, a sealing strip
26
(
FIG. 5
) is separated off from the packing material
73
and adhered to the blank
24
.
In a device
89
arranged downstream, the blank
24
is heated again in the area of the longitudinal edges
25
,
27
. The processing station
42
arranged downstream, serves as a feeding device for the packing material
22
and finally transports the blank
24
to a holding device
39
of the first star wheel
37
.
The packing material
12
for the lid
4
is unrolled from the roller
85
in the form of a tape
30
comprising filling openings
10
and is fed first to a processing station
92
, in which the sealing lip
17
(
FIG. 7
) is applied. The packing material
74
for the sealing lip
17
is unrolled in a corresponding way from the roller
84
and is fed in the form of a tape
77
to a processing station
92
. There a blank is separated off from the tape
77
, fed to the filling opening
10
and formed into the sealing lip
17
.
The processing station
92
is constructed so that when the blank, separated off from the tape
77
, is formed, the rivet-shape of the sealing lip
17
as shown in
FIG. 2
is obtained. In the processing station
92
, or alternatively in a processing station arranged downstream, the plastic sealing lip
17
is adhered to the plastic layers
14
,
15
of the lid. This occurs, as already mentioned above, by heat sealing.
The tape
30
, provided with a sealing lip
17
in the area of each filling opening
10
, is fed to a processing station
93
, in which the pull tab
11
is adhered. The packing material
75
of the pull tab
11
is unrolled from the roller
83
in the form of a tape
78
and fed to a processing station
93
. There a blank is separated from the tape
78
and affixed in the form of a pull tab
11
in the area of the fixing point
19
(FIG.
7
). As the processing station
93
effects only a localized affixation of the pull tab
11
, the filling opening
10
can be uncovered.
The tape
30
is fed then to the processing station
45
, in which the blank
31
is punched out of the tape
30
as in
FIG. 7
, formed into the lid
4
as in FIG.
9
and fed to the holding device
39
. The processing station
45
thus serves as a feeding device for feeding the packing material
12
to the star wheel
37
.
The packing material
33
for the bottom
5
is unrolled from the roll
80
and fed in the form of a tape
34
to the processing station
52
of the second star wheel
38
. A blank
35
as in
FIG. 12
is punched out of the tape
34
, formed into the bottom
5
shown in FIG.
13
and fed to a holding device
40
. The processing station
52
serves thus as a feed device for feeding the packing material
33
to the star wheel
38
.
In the manufacture of the paper can
1
, the blank
24
for the sleeve
3
is fed by the holding device
39
from the processing station
42
to the processing station
43
and then to processing station
44
.
Here the blank
24
is formed into the tube
21
as shown in FIG.
6
and subsequently forms the sleeve
3
, whereby the seam area
28
is also formed. The lid
4
is set into the tube
21
at the processing station
45
arranged downstream in rotational direction A. At the processing stations
46
,
47
, the rim
6
of the lid
4
and the end area
7
of the tube
21
are heated. The end area
7
is rolled in around the rim
6
in the processing station
48
. The end area
7
and the rim
6
are pressed together in processing stations
49
,
50
. In the processing station
51
, the cover strip
11
is moved away from the filling opening
10
to the position shown in FIG.
10
.
By rotating the first star wheel
37
in arrow direction A by a further sequence step, the holding device
39
with the partly completed paper can
32
reaches the area of the transporting device
41
. The partly completed paper can
32
is transferred in a straight line to a holding device
40
of the second star wheel
38
, which holding device
40
is disposed directly opposite the holding device
39
. The partly completed paper can
32
is clasped by the holding device
40
and transported to the area of the processing station
52
by a further sequential rotation of the second star wheel
38
. A bottom
5
is then inserted into the still open front opening of the partly completed paper can
32
. A known machine tool, spread out umbrella-like and inserted through the filling opening
10
, serves as a counter-holder.
The end area
9
as shown in
FIGS. 1 and 6
and the rim
8
as shown in
FIG. 13
are heated in the processing stations
53
,
54
. The end area
9
is rolled around the rim
8
in the processing station
55
. In the processing stations
56
,
57
, the rim
8
and the end area
9
rolled around thereof are pressed together. In the processing station
58
, the completed paper can
1
is pushed away from the holding device
40
and reaches the collecting container
62
by way of a chute
95
. The collecting container
62
takes the form of a drop shaft and has a capacity for around 500 to 1000 completed paper cans
1
. The joint material supply store
61
is housed in a case
96
which is closed by a lid
97
.
As seen in
FIG. 15
, the rolls
80
to
85
are arranged on peg-like holders
98
to
103
which project laterally from respectively holder frames
104
to
106
. Arranged at each of the holders
98
to
103
are respective adjacent holders
107
to
112
which project from the holder frames
104
to
106
towards the other side and which serve to take up reserve rolls
113
to
118
. The rolls
80
to
85
and the reserve rolls
113
to
118
are not all equally wide. In the illustrated embodiment, the holders
98
to
103
or
107
to
112
are arranged laterally out-of-line to each other. In another embodiment, they can be arranged adjacently or one behind the other.
The material supply store
61
comprises a connecting device
119
, by way of which the end of a roll
80
to
85
can be connected to the start of a reserve roll
113
to
118
. For this purpose, the connecting device
119
comprises a connecting machine tool
120
, which is affixed to a movable arm
121
and which can be moved to the rolls
80
to
85
and the reserve rolls
113
to
118
. The connecting tool
120
can be applied to rolls
80
to
85
or reserve rolls
113
to
118
of varying widths.
The above described arrangement
2
is only one of many possible embodiments of the invention. It is possible to omit individual processing stations or to construct them differently. If, for example, another form of edge protector instead of the rivet-shaped one is wanted for the emptying opening
10
, a differently constructed processing station is provided instead of the processing station
92
.
If the packing material is to be provided beforehand with an edge protector, the processing station
88
is omitted. Also omitted are the holders
100
and
109
as well as the rolls
82
and
115
of the packing material
73
. If the packing material for the lid is to be provided beforehand with an edge protector for the emptying opening, the processing station
92
is omitted. Also omitted are the holders
102
and
111
as well as the rolls
84
and
117
of the packing material
74
.
When the packing material for the lid is to be provided beforehand with a pull tab, the processing station
93
is omitted. Also omitted are the holders
101
and
110
as well as the rolls
83
and
116
of the packing material
75
. The processing station
93
for applying the covering strip
11
could be arranged at another place, for example in the area of the circumference of the first star wheel
37
.
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Claims
- 1. An arrangement for manufacturing a paper container from blanks of material, comprising a first transport wheel having a horizontally extending first rotational axis, and a second transport wheel arranged adjacent the first transport wheel and having a horizontally extending second rotational axis, and processing stations operatively arranged with respect to the first and second transport wheels, the processing stations associated with the first transport wheel being configured to heat an end area of a sleeve formed with a seam from a blank and into which sleeve a lid is set and being further configured to heat a rim of the lid and an associated end area of the sleeve and to press together an end area of the sleeve and the rim, and the processing stations associated with the second transport wheel being configured to assemble a bottom into the sleeve, and to heat and press together the bottom and the sleeve, wherein the transport wheels and the processing stations are operatively arranged on one side of a vertically disposed central wall of a joint machine frame, and driving elements for the transport wheels are arranged on an exposed side of the vertically disposed central wall opposite from the one side on which the transport wheels and processing stations are disposed for easy accessibility.
- 2. The arrangement according to claim 1, wherein a joint material supply store is operatively associated with the processing stations and comprises at least one holder which holds each roll of packing material.
- 3. The arrangement according to claim 2, wherein reserve holders for holding a reserve roll are operatively associated with the at least one holder.
- 4. The arrangement according to claim 3, wherein a connecting device for connecting an end of a roll with the beginning of a reserve roll is arranged at the joint material supply store.
- 5. The arrangement according to claim 4, wherein the connecting device is configured to handle rolls of varying widths.
- 6. The arrangement according to claim 2, wherein the joint material supply store comprises respectively a holder for a roll of packing material for a sleeve, for a roll of packing material for a bottom and for a roll of packing material for a lid of a paper can.
- 7. The arrangement according to claim 6, wherein reserve holders for holding a reserve roll are arranged at the holders.
- 8. The arrangement according to claim 2, wherein the joint material supply store comprises a holder for a roll of packing material for a pull tab which is configured to cover the filling opening of a paper can to be manufactured.
- 9. The arrangement according to claim 8, wherein the joint material supply store comprises respectively a holder for a roll of packing material for a sleeve, for a roll of packing material for a bottom and for a roll of packing material for a lid of a paper can.
- 10. The arrangement according to claim 1, further comprising a transport device, for linearly transporting a partly completed paper container from the first transport wheel to the second transport wheel.
- 11. The arrangement according to claim 10, wherein the transport wheels are arranged such that, in an area of the transport device, a holding device of the first transport wheel is disposed directly opposite a holding device of the second transport wheel.
- 12. The arrangement according to claim 1, wherein the first transport wheel is operatively arranged at a processing station for forming a sleeve, a processing station for applying a lid having a filling opening, and a processing station for localized limited affixing of a pull tab on the material for the lid, and a working station for applying the bottom is arranged to the second transport wheel.
- 13. The arrangement according to claim 12, wherein a processing station for moving away the pull tab from the filling opening is operatively arranged with respect to the firs transport wheel and is operatively arranged downstream of the processing station for localized limited affixing of a pull tab.
- 14. The arrangement according to claim 12, wherein a processing station for affixing a sealing lip to a filling opening of the paper can to be manufactured is operatively arranged with respect to the first transport wheel.
- 15. The arrangement according to claim 14, wherein a processing station for moving away the pull tab from the filling opening is operatively arranged with respect to the first transport wheel and is operatively arranged downstream of the processing station for localized limited affixing of a pull tab.
- 16. The arrangement according to claim 14, wherein the processing station is operatively configured to form the packing material into a rivet-shape sealing lip.
Priority Claims (1)
Number |
Date |
Country |
Kind |
197 26 215 |
Jun 1997 |
DE |
|
US Referenced Citations (11)