Arrangement utilizing star wheels and material supply stations for manufacturing a paper can

Abstract
An arrangement for manufacturing a paper can includes processing stations arranged one behind the other along two star-shaped wheels. Packaging material from supply stores is fed to each star-shaped wheel. The two star-shaped wheels and the processing stations arranged thereto are disposed on the same machine frame. The packaging material for both star-shaped wheels are fed from a joint material supply station. Thereby, a compact construction and reduced operational procedure are achieved.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




This application claims the priority of German application 197 26 215.5, filed Jun. 20, 1997, the disclosure of which is expressly incorporated by reference herein.




The present invention relates to an arrangement for manufacturing a paper can from blanks of packing material, comprising processing stations which are arranged one behind the other along a first star wheel and a second star wheel. The stations are rotatable in a cyclical motion and comprise holding devices for the blanks which can be fed to the processing stations one after the other to be put together and formed one by one. Material supply stations hold ready packing material to be processed, and feeding devices feed the packing material to each star wheel.




Paper cans, manufactured by known arrangements, consist in their finished state of a tube, on both open front sides of which a front wall is arranged. Paper cans of this type are filled after their completion, that is after the second front wall has been applied. They have for this purpose on one front wall a filling opening, which can be sealed after filling. The filling opening may also be used by the consumer as an emptying opening.




Paper cans of this type are put together using a plurality of blanks, usually three, which are at first in the form of sheets. During manufacture, these sheet-like blanks are formed into the tube or the front walls and put together as a paper can. The forming and putting together of the blanks occurs in stages in consecutive processing stations. To make a paper can, a blank is transported from processing station to processing station, whereby in subsequent processing stations further blanks required for the paper can are fed thereto. The blanks are formed and joined together in the processing stations, whereby as a rule, in each subsequent processing station a further production stage is reached.




The paper used as packing material is such that it can be provided with one or more layers of plastic. Different packing material may be used for the various blanks of a paper can. Therefore, it is conventional that the packing material for the different blanks of a paper can are each fed separately. The feed material comes in large units, for example in the form of rolled up tapes of material or stacks of blanks. In the case of material tapes, blanks in the desired form are punched out of them. In arrangements for manufacturing a paper can, the packing material is usually kept on hand in material supply stations.




One such arrangement is described in U.S. Pat. No. 5,135,462 in which two separate arrangements are joined together. Each separate arrangement is arranged to its own machine frame and comprises a star wheel with processing stations arranged thereto. The star wheels are each fed packing material from separate material supply stores. Both machine frames are connected together by a transport device. Partly completed paper cans are transported in a random stream by this transport device from the first separate arrangement to the second separate arrangement. There the paper cans are separated and processed to complete cans.




British Patent No. 704 608 discloses a further arrangement for manufacturing paper cans. This arrangement comprises a plurality of consecutively arranged processing stations, at which the paper cans are put together in stages. The processing stations are distributed over a plurality of machine frames which are connected together by transport devices. The packing material is fed from separate material supply stores. The arrangement takes up a large amount of floor space and has a very complicated design.




U.S. Pat. No. 4,490,130 discloses a machine for manufacturing paper cups which are produced from a blank for a sleeve and a blank for a bottom. The blanks for the sleeve are fed to a first star wheel and the blanks for the bottom are fed to a second star wheel. Two separate material supply stores are provided for the packing material, which stores are arranged far away from each other. As the paper cup has a relatively simple form and comprises of only two pieces, the forming and the putting together takes place only in the area of the second star wheel. It is thus possible to arrange the star wheels to a joint machine frame.




An object of the present invention is to simplify the arrangement for manufacturing paper cans.




This object has been achieved in accordance with the present invention by providing that the two star wheels and the respective work stations are arranged on a joint machine frame, to which a joint material supply station for packing material comprising various blanks is arranged.




The simplified configuration obtained the present invention results in a series of advantages.




The arrangement of the star wheels according to the present invention does away with the need for complicated transport devices, as well as alignment at the end of the transporting device, which was necessary up to now. Partly completed paper containers can be transported from the first star wheel to the second star wheel in a simple way. The transporting device between the two star wheels can be of a corresponding configuration. In addition, floor space is reduced, as only one machine frame is necessary. Both the star wheels can be driven by a joint drive in a simple design. A joint drive can also be used for most of the parts of the processing stations.




The joint material supply station for different types of packing material leads to the substantial advantage that the material feed is simplified overall. A good basis for automation of the material is thereby achieved. Even without automation, the operational stages necessary for the material supply and the material feed are considerably reduced.




The present invention makes manufacture of a complete paper can in a compact installation possible, which paper can is made up of a plurality of blanks and has no inner open paper cut edges. The paper can comprises a filling opening which can be closed by an appropriate closing element. Covering strips, stoppers or such similar elements can be used as closing elements. The closing element can be applied before filling, namely in such a way that the filling opening is not yet covered before filling, or that it can be opened again without destroying the closing element.




The filling opening and the closing element can be so configured that the filling opening can also be used as an emptying opening. In this case, it is practical when the closing element is affixed in such a way that the emptying opening still looks presentable after the consumer has removed the closing element.




The present invention also contemplates configuration of the paper can so that the consumer can create the emptying opening, for example, along a weakened line. Another contemplated approach is to provide an emptying opening in the paper can in addition to the filling opening. The emptying opening is closed by a closing element. The filling opening is then not used as an emptying opening.




The packing material for the blanks, from which the paper can is put together, is centrally fed in the installation. Of course, the packing material can fed separately for all the various blanks or other elements necessary for the manufacture of the paper can and process in the installation. The packing material can also be fed in such a way that blanks, or other elements of the paper can which belong together, are already connected. For example, for the blanks which later form the walls of the paper can, packing material can be fed which already is provided with a protected edge or with a closing element.




In one advantageous embodiment of the present invention, a plurality of holders for holding each one roll of packing material are provided at the joint material supply station. It is hereby practical when reserve rolls are arranged to the holders, thereby making advantageous when a connecting device for adhering the end of one roll with the start of a reserve roll is arranged to the material supply station. A connecting device of this type can be so configured that it can be applied to rolls of varying widths. The above mentioned measures result in a simplified construction and in particular in a reduction of operational stages.




Another advantage of the present invention arises when the material supply station comprises one holder for a roll of packing material for a sleeve, one holder for a roll of packing material for a bottom and one holder for a roll of packing material for a lid of a paper can to be manufactured.




In an advantageous embodiment the material supply station comprises a holder for a roll of packing material for a pull tab, which functions as a closing element for a filling opening of the paper can to be manufactured. The paper can, with all its component pieces, is manufacturable in a single arrangement. As already mentioned above, the pull tab can be applied in such a away that the filling opening is not yet covered. The pull tab then needs only to be sealed in a filling machine which may be arranged downstream of the installation. As already mentioned above, the pull tab can instead be already provided in the fed packing material for the walls of the paper can.




In a corresponding way, a roll of packing material for a pull tab can be fed, which serves as a closing element for an emptying opening. This pull tab can be applied by the arrangement of the present invention so that it seals closed the emptying opening. As already mentioned above, the pull tab can be already provided in the fed packing material for the wall of the paper can.




In an advantageous embodiment of the present invention, two star wheels are arranged in relation to the joint machine frame that they are disposed adjacent one another and their rotational axles extend horizontally. The configuration can thereby be further simplified and allows both the star wheels and the respective processing stations being easily accessible from one side, for example for the purpose of changing tools or for maintenance work. The drive and gear elements can be taken up in the area of the back side and are also easily accessible.




In the present invention, a transport device is provided, by way of which a partly completed paper can is transportable in a linear movement from the first star wheel to the second star wheel. The star wheels are advantageously arranged such that in the area of the transport device a mounting device of the first star wheel is disposed opposite a mounting device of the second star wheel. Thereby, the transfer of a partly completed paper can from the first star wheel to the second star wheel can be effected in a simple way.




A processing station for forming a sleeve, a processing station for applying a lid comprising a filling opening and a processing station for localized partial fixing of a pull tab on the packing material for the lid are arranged to the first star wheel, in accordance with the present invention, whereas a processing station for applying a bottom is arranged to the second star wheel. Thereby, a paper can comprising a pull tab is manufacturable in a simple way. As the pull tab is only partially locally fixed, the filling opening can be easily uncovered by removing the pull tab.




Another advantage of the present invention arises when a processing station for removing the pull tab from the filling opening is arranged to the first star wheel. The processing station is arranged downstream of the processing station for localized partial fixing of the pull tab. The partly completed paper can is thus be transferable to the second star wheel with an uncovered filling opening. A machine tool is insertable into the filling opening in order to facilitate the application of the bottom.











BRIEF DESCRIPTION OF THE DRAWINGS




These and further objects, features and advantages of the present invention will become more readily apparent from the following detailed description thereof when taken in conjunction with the accompanying drawings wherein:





FIG. 1

is a cross-sectional, elevational view of a paper can in a closed state manufactured according to the present invention;





FIG. 2

is an enlarged view of the lid of the paper can of

FIG. 1

;





FIG. 3

is a tape of packing material for making blanks for the sleeve of the paper can of

FIG. 1

;





FIG. 4

is a blank for the sleeve of the paper can separated from the tape of

FIG. 3

;





FIG. 5

is the blank of

FIG. 4

comprising a sealing strip serving as an edge protector;





FIG. 6

is the blank of

FIG. 5

formed into a tube;





FIG. 7

is a tape of packing material for making blanks for the lid of the paper can of

FIG. 1

;





FIG. 8

is a blank for the lid separated from the tape of

FIG. 7

;





FIG. 9

is the blank of

FIG. 8

formed into a lid;





FIG. 10

is a partly completed paper can consisting of the sleeve and the lid comprising an uncovered filling opening;





FIG. 11

is a tape of packing material for making blanks for the bottom of the paper can of

FIG. 1

;





FIG. 12

is a blank for the bottom separated from the tape of

FIG. 11

;





FIG. 13

is the blank of

FIG. 12

formed into a bottom;





FIG. 14

is an arrangement for manufacturing a paper can in accordance with the present invention; and





FIG. 15

is a view of a connecting device for packing material in the arrangement of FIG.


14


.











DETAILED DESCRIPTION OF THE DRAWINGS




An embodiment of a paper can


1


is shown in

FIG. 1

which is manufacturable by the arrangement


2


shown in FIG.


14


. The paper can


1


comprises a sleeve


3


and two front walls which are inserted into the sleeve


3


and adhered in a sealed way thereto by heat sealing. The front wall serving as a lid


4


comprises a rim


6


, around which the end area


7


of the sleeve


3


is rolled. Thus, a seam area is formed in this area which is sealed closed after heat sealing. Correspondingly, the bottom


5


comprises a rim


8


, around which the end area


9


of the sleeve


3


is rolled. A seam area is formed also on the bottom


5


and is sealed closed by heat sealing.




The lid


4


comprises a filling opening


10


which can be closed by a pull tab


11


. In the position shown in

FIG. 1

, the pull tab


11


is disposed over the filling opening


10


, thus sealing it so that the paper can


1


is closed. The filling opening


10


can be uncovered by pulling off the pull tab


11


so as to serve as an emptying opening. As can be seen from

FIG. 2

, packing material


12


is used for the lid


4


and comprises a paper layer


13


, an inner plastic layer


14


and an outer plastic layer


15


. Both plastic layers


14


,


15


are heat sealable.




A cut edge


16


of the lid


4


which forms the peripheral edge of the filling opening


10


is covered by an edge protector which takes the form of a rivet-like sealing lip


17


. The sealing lip


17


is adhered to the lid


4


in a suitable way, for example by heat sealing.




The pull tab


11


comprises, on its side facing the filling opening


10


, a layer of heat sealable plastic (not shown). The plastic layer of the pull tab


11


is adhered in a sealed way to the outer plastic layer


15


of the lid


4


along a heat seal seam


18


. The pull tab


11


is also affixed to the lid


4


at a fixing point


19


as described below.




The paper can


1


comprises essentially a sleeve


3


, a lid


4


and a bottom


5


. The lid


4


(see also

FIG. 9

) and the bottom


5


(see also

FIG. 13

) are both in their completed forms before they are put into the sleeve


3


. The sleeve


3


has the form of a tube


21


(see also

FIG. 6

) before assembly, whereas both end areas


7


,


9


are not yet rolled in. For the manufacture of the sleeve


3


(see also FIG.


1


), packing material


22


(see also

FIG. 3

) is used, and has the same or a similar composition as the packing material


12


(see also

FIG. 2

) of the lid


4


.




As can be seen from

FIG. 3

, the packing material


22


is fed as a tape


23


, from which blanks


24


(see also

FIG. 4

) are separated off. The separation lines are denoted in

FIG. 3

by a dot-dash line. The blank


24


is provided on a longitudinal edge


25


with an edge protector which takes the form of a sealing strip


26


made of plastic (see also FIG.


5


). The opposite longitudinal edge


27


is not covered by a sealing strip.




The blank


24


provided with the sealing strip


26


is now formed into the tube


21


as shown in

FIG. 6

, whereby the two longitudinal ends of the blank


24


overlap each other. The longitudinal edge


25


provided with the sealing strip


26


is disposed on the inside of the tube


21


, whereas the longitudinal edge


27


is disposed on the outside. The two overlapping longitudinal ends of the blank


24


are adhered to one another, preferably by heat sealing so that a closely sealed seam area


28


is formed.




The lid


4


is made of packing material


12


which is fed in the form of a tape


30


(as seen in FIG.


7


). A circular blank


31


(see also

FIG. 8

) is punched out of the tape


30


and is formed into the lid


4


as shown in FIG.


9


. The blanks


31


punched out of the tape


30


are denoted in

FIG. 7

by a circular dot-dash line.




As can be seen from the upper section of

FIG. 7

, the tape


30


is already provided with the filling opening


10


for the lid


4


in the area of the unpunched blank


31


. The cut edge


16


of the filling opening


10


is not yet covered. In a later processing stage (see also the central section of FIG.


7


), the filling opening


10


is provided with the rivet-like sealing lip


17


which serves as an edge protector. In a yet later processing stage (see the lower section of FIG.


7


), the pull tab


11


is adhered beside the filling opening


10


on the tape


30


. Adhering takes place only in the area of a fixing point


19


, preferably by heat sealing. Adherence is thus limited to a localized point and permits the pull tab


11


to be moved away from the filling opening


10


. The filling opening


10


can thus be uncovered for filling.




The blank


31


(see also

FIG. 8

) comprising the rivet-like sealing lip


17


and the pull tab


11


is now punched out of the tape


30


. The blank


31


is subsequently formed so that it obtains the form shown in

FIG. 9

where the cover strip


11


is disposed outside of the fixing point


19


a small distance from the filling opening


10


.




The lid


4


is now inserted into one of the open front ends of the tube


21


(as best seen in FIGS.


6


and


9


), where the rim


6


faces outwards. The end area


7


of the tube


21


is subsequently rolled around the rim


6


. The tube


21


and the lid


4


are connected together by heat sealing. A partially completed paper can


32


has now been made as shown in

FIG. 10

where that position, the pull tab


11


has been moved away from the lid


4


outside of the fixing point


19


, so that the filling opening


10


is uncovered.




The packing material


33


(shown in

FIG. 11

) for making the bottom


5


has the same or similar composition as the packing material


12


of the lid


4


(shown in FIG.


2


). The packing material


33


is fed in the form of a tape


34


, out of which circular blanks


35


for the bottom


5


are punched as seen in FIG.


12


. After the punching process, the blank


35


is formed so that it reaches its final form as shown in FIG.


13


.




The bottom


5


is now inserted into the second, still open front end of the tube


21


(as shown in

FIG. 6

) and adhered in the same way as the lid


4


. The paper can


1


is now completed and has the form shown in

FIG. 1

, whereby, however, the pull tab


11


is not closed. The open paper can


1


can now be fed to a filling machine for filling and sealing. There the paper can


1


can be filled through the filling opening


10


. The pull tab


11


can subsequently be laid over the filling opening


10


and the heat sealed seam


18


produced. The pull tab


11


then covers and seals the filling opening


10


.




In another embodiment of the present invention, the paper can may be provided with two openings. One such opening takes the form of a filling opening, and the other such opening takes the form of an emptying opening. The emptying opening can be immediately sealed closed, for example by a cover strip. A localized limited fixing of the cover strip for the opening serving only to empty is unnecessary. The emptying opening and the pull tab closing same can have the same form as for the filling opening


10


described above. The filling opening and the closing element for the filling opening can be constructed in a simpler way. Both openings can comprise an edge protector.




The manufacture of the paper can


1


does not absolutely require that all procedural stages are executed by the arrangement according to the present invention. For example, packing material for the sleeve which is already provided with an edge protector can be fed as well as packing material for the lid on which a sealing lip serving as an edge protector or a cover strip is already provided. With an additional opening, the fed packing material for the relevant container wall can already provided with an edge protector for the opening or with a cover strip. The procedural stages necessary for the application of the edge protector or the cover strip can be transferred to the supplier of the packing material.




In yet another embodiment of the present invention the sealing lip or the cover strip need not be previously applied to the tape from which the blanks for the lids are made. That is, sealing lip or the cover strip can also be applied after the blank has been punched out or it may be applied after the lid has been inserted in the tube.




The paper can


1


can be produced in the arrangement shown in FIG.


14


. The manufacturing process is described below first in general and then in more detail. The blanks


24


,


31


,


35


fed to the arrangement


2


are put together and formed in various stages.




The arrangement


2


comprises a first star wheel


37


and a second star wheel


38


which are provided with respective mounting devices


39


,


40


. The two star wheels


37


,


38


are connected by a transport device


41


. Processing stations


42


to


51


are arranged along the periphery of the first star wheel


37


, and processing stations


52


to


58


are arranged along the periphery of the second star wheel


38


. The first star wheel


37


is sequentially rotatable in the direction of arrow A, while the second star wheel


38


sequentially rotates with the same motions but in the opposite direction in the direction of arrow B. The mounting devices


39


of the first star wheel


37


are thus arranged to the processing stations


42


to


51


in sequence, while the mounting devices


40


of the second star wheel


38


are arranged in sequence to the processing stations


52


to


58


. In addition, the mounting devices


39


and


40


can each be arranged to the transport device


41


.




Both star wheels


37


,


38


are mounted to a joint machine frame


60


. A material supply store


61


is arranged upstream of the machine frame


60


, and a collecting container


62


for paper cans


1


is arranged downstream thereof. Packing material


22


for the sleeve


3


and packing material


12


for the lid


4


from the material supply store


61


are fed to the first star wheel


37


. The fed packing material


12


,


22


is processed at the processing stations


42


to


51


into the partly completed paper can


32


as shown in FIG.


10


.




The partly completed can


32


is transferred from the first star wheel


37


to the second star wheel


38


by the transport device


41


. Packing material


33


for the bottom


5


is fed from the material supply store


61


to the second star wheel


38


. The fed packing material


33


is further processed with the partly completed paper can


32


by the processing stations


52


to


58


of the second star wheel


38


into a completed paper can


1


. The completed paper can


1


reaches the collecting container


62


and can be further transported by a transport belt


63


, for example to a filling installation.




The individual components of the arrangement


2


for manufacturing a paper can


1


as shown in

FIG. 14

are now described. The machine frame


60


comprises a frame which is supported by feet


64


,


65


on the floor. The two star wheels


37


,


38


are held at a vertically arranged, central wall


66


and are arranged so that a way that their respective rotational axles


67


,


68


extend horizontally. The mandrel-shaped mounting devices


39


of the first star wheel


37


and the mounting devices


40


in the form of take-up tubes of the second star wheel


38


are disposed in the same plane. The two star wheels


37


,


38


, the processing stations


42


to


58


arranged with respect thereto and the transport device


41


are disposed, from the viewer's standpoint, on the front side of the machine frame


60


. They are arranged adjacent one another but spaced a short distance.




In the area of the transport device


41


, a holding device


39


of the first star wheel


37


and a holding device


40


of the second star wheel


38


are disposed directly opposite each other so that their longitudinal axes are aligned. Thereby, a partly completed paper can


32


can be transferred in a linear movement from the first star wheel


37


to the second star wheel


38


.




Both star wheels


37


and


38


are set in the same cyclical motion by a joint drive, but at different rotational angles. The drive is diverted from an electric motor


72


with which both star wheels


37


,


38


are connected via a stepping motor, toothed belts and the like. The drive and gear elements of the arrangement


2


are supported by the central wall


66


and arranged on the back side of the central wall


66


in a generally known manner and thus are not shown in FIG.


14


.




All the packing material required for the manufacture of the paper can


1


is fed by the joint material supply store


61


to the arrangement


2


. This includes the packing material


12


,


22


,


33


for the lid


4


, the sleeve


3


and the bottom


5


of the paper can


1


. In addition, packing material


73


for the sealing strip


26


(FIG.


5


), packing material


74


for the sealing lip


17


(

FIG. 7

) as well as packing material


75


for the pull tab


11


(

FIG. 7

) is fed by the material supply store


61


to form a joint material supply store


61


for all the packing material


12


,


22


,


33


,


73


,


74


,


75


.




The packing material


73


,


74


and


75


are fed to the machine frame


60


in the form of tapes


76


,


77


and


78


. The packing material


12


,


22


,


33


,


73


,


74


,


75


fed in tapes


23


,


30


,


34


,


76


,


77


,


78


is wound onto rollers


80


to


85


in the joint material supply store


61


.




The packing material


22


rolled onto the roller


81


for the sleeve


3


is fed first in the form of a tape


23


to a punching device


86


, where individual blanks


24


(

FIG. 4

) are separated off. The individual blanks


24


then reach a device


87


, in which the longitudinal edges


25


,


27


, which form the subsequent seam area


28


(FIG.


6


), are heated by hot air. In a downstream arrangement


88


, a sealing strip


26


(

FIG. 5

) is separated off from the packing material


73


and adhered to the blank


24


.




In a device


89


arranged downstream, the blank


24


is heated again in the area of the longitudinal edges


25


,


27


. The processing station


42


arranged downstream, serves as a feeding device for the packing material


22


and finally transports the blank


24


to a holding device


39


of the first star wheel


37


.




The packing material


12


for the lid


4


is unrolled from the roller


85


in the form of a tape


30


comprising filling openings


10


and is fed first to a processing station


92


, in which the sealing lip


17


(

FIG. 7

) is applied. The packing material


74


for the sealing lip


17


is unrolled in a corresponding way from the roller


84


and is fed in the form of a tape


77


to a processing station


92


. There a blank is separated off from the tape


77


, fed to the filling opening


10


and formed into the sealing lip


17


.




The processing station


92


is constructed so that when the blank, separated off from the tape


77


, is formed, the rivet-shape of the sealing lip


17


as shown in

FIG. 2

is obtained. In the processing station


92


, or alternatively in a processing station arranged downstream, the plastic sealing lip


17


is adhered to the plastic layers


14


,


15


of the lid. This occurs, as already mentioned above, by heat sealing.




The tape


30


, provided with a sealing lip


17


in the area of each filling opening


10


, is fed to a processing station


93


, in which the pull tab


11


is adhered. The packing material


75


of the pull tab


11


is unrolled from the roller


83


in the form of a tape


78


and fed to a processing station


93


. There a blank is separated from the tape


78


and affixed in the form of a pull tab


11


in the area of the fixing point


19


(FIG.


7


). As the processing station


93


effects only a localized affixation of the pull tab


11


, the filling opening


10


can be uncovered.




The tape


30


is fed then to the processing station


45


, in which the blank


31


is punched out of the tape


30


as in

FIG. 7

, formed into the lid


4


as in FIG.


9


and fed to the holding device


39


. The processing station


45


thus serves as a feeding device for feeding the packing material


12


to the star wheel


37


.




The packing material


33


for the bottom


5


is unrolled from the roll


80


and fed in the form of a tape


34


to the processing station


52


of the second star wheel


38


. A blank


35


as in

FIG. 12

is punched out of the tape


34


, formed into the bottom


5


shown in FIG.


13


and fed to a holding device


40


. The processing station


52


serves thus as a feed device for feeding the packing material


33


to the star wheel


38


.




In the manufacture of the paper can


1


, the blank


24


for the sleeve


3


is fed by the holding device


39


from the processing station


42


to the processing station


43


and then to processing station


44


.




Here the blank


24


is formed into the tube


21


as shown in FIG.


6


and subsequently forms the sleeve


3


, whereby the seam area


28


is also formed. The lid


4


is set into the tube


21


at the processing station


45


arranged downstream in rotational direction A. At the processing stations


46


,


47


, the rim


6


of the lid


4


and the end area


7


of the tube


21


are heated. The end area


7


is rolled in around the rim


6


in the processing station


48


. The end area


7


and the rim


6


are pressed together in processing stations


49


,


50


. In the processing station


51


, the cover strip


11


is moved away from the filling opening


10


to the position shown in FIG.


10


.




By rotating the first star wheel


37


in arrow direction A by a further sequence step, the holding device


39


with the partly completed paper can


32


reaches the area of the transporting device


41


. The partly completed paper can


32


is transferred in a straight line to a holding device


40


of the second star wheel


38


, which holding device


40


is disposed directly opposite the holding device


39


. The partly completed paper can


32


is clasped by the holding device


40


and transported to the area of the processing station


52


by a further sequential rotation of the second star wheel


38


. A bottom


5


is then inserted into the still open front opening of the partly completed paper can


32


. A known machine tool, spread out umbrella-like and inserted through the filling opening


10


, serves as a counter-holder.




The end area


9


as shown in

FIGS. 1 and 6

and the rim


8


as shown in

FIG. 13

are heated in the processing stations


53


,


54


. The end area


9


is rolled around the rim


8


in the processing station


55


. In the processing stations


56


,


57


, the rim


8


and the end area


9


rolled around thereof are pressed together. In the processing station


58


, the completed paper can


1


is pushed away from the holding device


40


and reaches the collecting container


62


by way of a chute


95


. The collecting container


62


takes the form of a drop shaft and has a capacity for around 500 to 1000 completed paper cans


1


. The joint material supply store


61


is housed in a case


96


which is closed by a lid


97


.




As seen in

FIG. 15

, the rolls


80


to


85


are arranged on peg-like holders


98


to


103


which project laterally from respectively holder frames


104


to


106


. Arranged at each of the holders


98


to


103


are respective adjacent holders


107


to


112


which project from the holder frames


104


to


106


towards the other side and which serve to take up reserve rolls


113


to


118


. The rolls


80


to


85


and the reserve rolls


113


to


118


are not all equally wide. In the illustrated embodiment, the holders


98


to


103


or


107


to


112


are arranged laterally out-of-line to each other. In another embodiment, they can be arranged adjacently or one behind the other.




The material supply store


61


comprises a connecting device


119


, by way of which the end of a roll


80


to


85


can be connected to the start of a reserve roll


113


to


118


. For this purpose, the connecting device


119


comprises a connecting machine tool


120


, which is affixed to a movable arm


121


and which can be moved to the rolls


80


to


85


and the reserve rolls


113


to


118


. The connecting tool


120


can be applied to rolls


80


to


85


or reserve rolls


113


to


118


of varying widths.




The above described arrangement


2


is only one of many possible embodiments of the invention. It is possible to omit individual processing stations or to construct them differently. If, for example, another form of edge protector instead of the rivet-shaped one is wanted for the emptying opening


10


, a differently constructed processing station is provided instead of the processing station


92


.




If the packing material is to be provided beforehand with an edge protector, the processing station


88


is omitted. Also omitted are the holders


100


and


109


as well as the rolls


82


and


115


of the packing material


73


. If the packing material for the lid is to be provided beforehand with an edge protector for the emptying opening, the processing station


92


is omitted. Also omitted are the holders


102


and


111


as well as the rolls


84


and


117


of the packing material


74


.




When the packing material for the lid is to be provided beforehand with a pull tab, the processing station


93


is omitted. Also omitted are the holders


101


and


110


as well as the rolls


83


and


116


of the packing material


75


. The processing station


93


for applying the covering strip


11


could be arranged at another place, for example in the area of the circumference of the first star wheel


37


.




The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.



Claims
  • 1. An arrangement for manufacturing a paper container from blanks of material, comprising a first transport wheel having a horizontally extending first rotational axis, and a second transport wheel arranged adjacent the first transport wheel and having a horizontally extending second rotational axis, and processing stations operatively arranged with respect to the first and second transport wheels, the processing stations associated with the first transport wheel being configured to heat an end area of a sleeve formed with a seam from a blank and into which sleeve a lid is set and being further configured to heat a rim of the lid and an associated end area of the sleeve and to press together an end area of the sleeve and the rim, and the processing stations associated with the second transport wheel being configured to assemble a bottom into the sleeve, and to heat and press together the bottom and the sleeve, wherein the transport wheels and the processing stations are operatively arranged on one side of a vertically disposed central wall of a joint machine frame, and driving elements for the transport wheels are arranged on an exposed side of the vertically disposed central wall opposite from the one side on which the transport wheels and processing stations are disposed for easy accessibility.
  • 2. The arrangement according to claim 1, wherein a joint material supply store is operatively associated with the processing stations and comprises at least one holder which holds each roll of packing material.
  • 3. The arrangement according to claim 2, wherein reserve holders for holding a reserve roll are operatively associated with the at least one holder.
  • 4. The arrangement according to claim 3, wherein a connecting device for connecting an end of a roll with the beginning of a reserve roll is arranged at the joint material supply store.
  • 5. The arrangement according to claim 4, wherein the connecting device is configured to handle rolls of varying widths.
  • 6. The arrangement according to claim 2, wherein the joint material supply store comprises respectively a holder for a roll of packing material for a sleeve, for a roll of packing material for a bottom and for a roll of packing material for a lid of a paper can.
  • 7. The arrangement according to claim 6, wherein reserve holders for holding a reserve roll are arranged at the holders.
  • 8. The arrangement according to claim 2, wherein the joint material supply store comprises a holder for a roll of packing material for a pull tab which is configured to cover the filling opening of a paper can to be manufactured.
  • 9. The arrangement according to claim 8, wherein the joint material supply store comprises respectively a holder for a roll of packing material for a sleeve, for a roll of packing material for a bottom and for a roll of packing material for a lid of a paper can.
  • 10. The arrangement according to claim 1, further comprising a transport device, for linearly transporting a partly completed paper container from the first transport wheel to the second transport wheel.
  • 11. The arrangement according to claim 10, wherein the transport wheels are arranged such that, in an area of the transport device, a holding device of the first transport wheel is disposed directly opposite a holding device of the second transport wheel.
  • 12. The arrangement according to claim 1, wherein the first transport wheel is operatively arranged at a processing station for forming a sleeve, a processing station for applying a lid having a filling opening, and a processing station for localized limited affixing of a pull tab on the material for the lid, and a working station for applying the bottom is arranged to the second transport wheel.
  • 13. The arrangement according to claim 12, wherein a processing station for moving away the pull tab from the filling opening is operatively arranged with respect to the firs transport wheel and is operatively arranged downstream of the processing station for localized limited affixing of a pull tab.
  • 14. The arrangement according to claim 12, wherein a processing station for affixing a sealing lip to a filling opening of the paper can to be manufactured is operatively arranged with respect to the first transport wheel.
  • 15. The arrangement according to claim 14, wherein a processing station for moving away the pull tab from the filling opening is operatively arranged with respect to the first transport wheel and is operatively arranged downstream of the processing station for localized limited affixing of a pull tab.
  • 16. The arrangement according to claim 14, wherein the processing station is operatively configured to form the packing material into a rivet-shape sealing lip.
Priority Claims (1)
Number Date Country Kind
197 26 215 Jun 1997 DE
US Referenced Citations (11)
Number Name Date Kind
3382775 Allen May 1968 A
3563000 Whitehouse et al. Feb 1971 A
3961566 Westphal et al. Jun 1976 A
3990353 Richards et al. Nov 1976 A
4490130 Konzal et al. Dec 1984 A
4842681 Bader et al. Jun 1989 A
5135462 Stahlecker et al. Aug 1992 A
5302167 Kley et al. Apr 1994 A
5678385 Focke et al. Oct 1997 A
5849123 Rice Dec 1998 A
5943840 Nilsson et al. Aug 1999 A